System and Method for Unmanned Aerial Vehicle-Enabled Delivery of Cargo Without Human Intervention
20230271703 · 2023-08-31
Assignee
Inventors
Cpc classification
B64D2201/00
PERFORMING OPERATIONS; TRANSPORTING
B64U2201/10
PERFORMING OPERATIONS; TRANSPORTING
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
B64U2101/60
PERFORMING OPERATIONS; TRANSPORTING
B64D1/10
PERFORMING OPERATIONS; TRANSPORTING
B64D1/22
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
B64D9/003
PERFORMING OPERATIONS; TRANSPORTING
B64D9/00
PERFORMING OPERATIONS; TRANSPORTING
B64F1/322
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64D1/22
PERFORMING OPERATIONS; TRANSPORTING
B64D1/10
PERFORMING OPERATIONS; TRANSPORTING
B64D9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An unmanned cargo loading and transport system adapted for operation with an unmanned aerial vehicle (UAV) comprising a payload pad comprising a plurality of support members movable from an extended mode to a retracted mode when exposed to a lateral force applied to the support members and a payload container adapted to attach to a UAV and pick up cargo from the payload pad by transferring the weight of the cargo from the payload pad to the payload container. The lower portion of the payload container comprises two generally opposed cargo doors movably mounted at opposed sides and movable inwardly to a closed position and outwardly to an open position to receive cargo when the payload container is positioned at the payload pad. The system further comprises a motive power mechanism coupled to the cargo doors for selectively moving the doors between their open and their closed positions.
Claims
1. An unmanned cargo loading and transport system adapted for operation with an unmanned aerial vehicle (UAV) the system comprising: a payload pad presenting a generally horizontal upper plane for supporting cargo when the pad is positioned on a generally horizontal substrate supporting the pad, the payload pad further comprising a plurality of support members together defining at upper ends thereof an upper plane of the payload pad, each of the support members having a vertically extended mode for supporting weight imposed downward on the support member and a retracted mode in which the support member is of shorter vertical length than the support members in the vertically extended mode, the support members being movable from the extended mode to the retracted mode when exposed to a lateral force applied to the support member; a payload container comprising: an upper portion adapted to attach to a UAV; a plurality of side portions coupled to the upper portion and extending downward from the upper portion; and a lower portion that together with the upper portion and side portions defines an enclosure for holding cargo in the payload container, the payload container further adapted to pick up the cargo from the payload pad by transferring the weight of the cargo from the payload pad to the payload container and hold the cargo within the payload container while in transit by a UAV, and wherein a lower portion of the payload container comprises two generally opposed cargo doors movably mounted at opposed sides of the side portions of the payload container and movable inwardly to a closed position such that opposed edges of the cargo doors are substantially adjacent to present a generally closed bottom of the payload container, the cargo doors further movable outwardly to an open position at which the opposed edges of the cargo doors are distal from one another to present an open bottom of the payload container for receiving cargo when the payload container is positioned at the payload pad; and a motive power mechanism coupled to the cargo doors for selectively moving the doors between their open and their closed positions.
2. The system of claim 1, wherein one or more of the support members comprise bristles that are naturally biased to the vertically extended mode.
3. The system of claim 1, wherein the payload pad further comprises a landing aid adapted to be sensed by one or more sensors on the UAV for guiding the UAV to a desired location and orientation on the payload pad.
4. The system of claim 1, wherein one or more of the support members comprise a series of rollers carried on generally vertically extending links mounted on the payload pad for pivotal movement about horizontally extending axes that are substantially parallel to the opposed edges of the cargo doors.
5. The system of claim 3, wherein the landing aid comprises a transmitter for transmitting signals to the one or more sensors on the UAV.
6. An unmanned cargo loading and transport system adapted for operation with an unmanned aerial vehicle (UAV), the system comprising: a payload pad presenting a substantially horizontal upper plane for supporting cargo when the payload pad is positioned on a substantially horizontal substrate supporting the payload pad, the payload pad comprising a bed of deformable elastomeric material; a payload container comprising: an upper portion adapted to be attached to a UAV; a plurality of side portions coupled to the upper portion and extending downward from the upper portion; and a lower portion that together with the upper and side portions defines an enclosure for holding cargo in the payload container, the payload container adapted to pick up the cargo from the payload pad by transferring a weight of the cargo from the payload pad to the payload container and holding the cargo within the payload container while in transit by a UAV, and wherein a lower portion of the payload container comprises two generally opposed cargo doors movably mounted at opposed sides of the side portions of the payload container and movable inwardly to a closed position such that opposed edges of the cargo doors are substantially adjacent to present a generally closed bottom of the payload container, the cargo doors further movable outwardly to an open position at which the opposed edges of the cargo doors are distal from one another to present an open bottom of the payload container for receiving cargo when the payload container is positioned at the payload pad; and a motive power mechanism coupled to the cargo doors for selectively moving the doors between their open and their closed positions.
7. The system of claim 6, wherein the deformable elastomeric material comprises an elastomeric foam material.
8. The system of claim 7, wherein the payload pad comprises two beds of deformable elastomeric material positioned in an end-to-end configuration and separated by a substantially vertically-extending partition member.
9. The system of claim 8, wherein the substantially vertially-extending partition member is substantially a same vertical height as a vertical height of the two beds of deformable elastomeric material.
10. The system of claim 6, wherein the payload pad further comprises a landing aid adapted to be sensed by one of more sensors on the UAV for guiding the UAV to a desired location and orientation on the payload pad.
11. The system of claim 10, wherein the landing aid comprises a transmitter for transmitting signals to the one or more sensors on the UAV.
12. A payload container adapted for use in an unmanned aerial vehicle (UAV) cargo transport system, with the payload container being adapted to selectively engage, hold and release cargo to be transported by the UAV, the payload container comprising: an upper portion having a connector for attaching the payload container to a UAV, a plurality of side portions extending downward from the upper portion; and a lower portion that together with the upper and side portions defines an enclosure for holding cargo in the payload container, the lower portion comprising two generally opposed cargo doors movably mounted at opposed sides of the side portions of the payload container and movable inwardly to a closed position such that opposed edges of the cargo doors are substantially adjacent to present a generally closed bottom of the payload container that substantially closes the lower portion of the payload container, the cargo doors further movable outwardly to an open position at which the opposed edges of the cargo doors are distal from one another to present an open bottom of the payload container for at least a substantial portion of the lower portion of the payload containter for receiving cargo when the payload container is positioned above cargo to be transported; and a motive power mechanism coupled to the cargo doors for selectively moving the doors between their open and their closed positions for opening and closing the lower portion of the payload container.
13. The payload container of claim 12, wherein the payload container further comprises a linkage for coupling the cargo doors to the payload container for pivotal and translational movement between the open positon and the closed position.
14. The payload container of claim 13, wherein the motive power mechanism is configured to move the payload container cargo doors between the open position and the closed position via the linkage.
15. The payload container of claim 12, wherein an upper surface of the payload container cargo doors is comprised of a material having a coefficient of friction less than about 0.2.
16. The payload container of claim 12, wherein the side portions of the payload container are formed of planar members comprising at least one of a metal and a plastic.
17. The payload container of claim 13, wherein the linkage comprises a four-bar linkage mechanism.
18. The payload container of claim 12, wherein the cargo doors comprise a sheet of a material having a coefficient of friction that is less than or equal to about 0.2 on the upper surface of the cargo doors.
19. The payload container of claim 12, wherein the payload container further comprises a battery for storing electrical power on board the payload container.
20. The payload container of claim 12, wherein the payload container further comprises a camera system for imaging cargo held in the payload container.
21. The payload container of claim 12, wherein the payload container further comprises a temperature sensor, transfer ports in the payload container for transferring air into and out of the payload container and a fan operatively associated with the temperature sensor, the transfer ports and fan configured to move air from outside the payload container through the payload container to regulate an interior temperature of the payload container.
22. The payload container of claim 12, wherein the payload container further comprises an air bladder system for holding cargo in place in the payload container during transport.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0028] A more complete understanding of the present invention may be derived by referring to the detailed description when considered in connection with the following illustrative figures. In the figures, like reference numbers refer to like elements or acts throughout the figures.
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[0054] Elements and acts in the figures are illustrated for simplicity and have not necessarily been rendered according to any particular sequence or embodiment.
DETAILED DESCRIPTION
[0055] In the following description, and for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the various aspects of the invention. It will be understood, however, by those skilled in the relevant arts, that the present invention may be practiced without these specific details. In other instances, known structures and devices are shown or discussed more generally in order to avoid obscuring the invention. In many cases, a description of the operation is sufficient to enable one to implement the various forms of the invention, particularly when the operation is to be implemented in software. It should be noted that there are many different and alternative configurations, devices and technologies to which the disclosed inventions may be applied. The full scope of the inventions is not limited to the examples that are described below.
Overview
[0056] Implementations of the present invention as disclosed herein depart significantly from the conventional concepts and designs of the prior art. This invention provides a device to load cargo into an unmanned aerial vehicle (UAV) for transport without human intervention and has the ability to unload cargo from UAVs at the intended delivery location without human intervention. The loading and unloading of cargo is accomplished with limited complexity, with the implementation of the invention at the pickup and delivery locations. This enables the rapid deployment of UAV pickup and delivery to a multiplicity of consumer delivery and pickup locations.
[0057] Implementations of the invention are comprised of two major elements: 1) a payload pad L1, (See
Payload Container Enclosure
[0058] As shown in
Payload Container Attachment
[0059] The payload container P1 may comprise the mechanical attachment components P4 to attach the payload container to the UAV. These components P4 and the location of their attachment to the payload container P1 are adapted to the specific needs of the UAV to which they are affixed and to the specific configuration of the payload container P1. The payload container attachments P4 also include the electrical connectors P5 that provide the power transfer and the electronic communication between the payload container and the UAV.
Payload Container Doors
[0060] In at least one embodiment of the invention, the payload container cargo doors C10, C11 comprise two carbon fiber panels that, when closed, form the bottom panel in the payload container C10, C11, shown in
[0061] In some embodiments, the UHMWPE and para-aramid synthetic fiber or equivalent may be replaced with a small belt conveyor segment W1 on the payload container doors as shown in
Payload Container Door Connector Links
[0062] In at least one embodiment of the invention, each payload container cargo door is affixed to the payload container by two connector links attached to both short edges of each payload container cargo door for four connector links per door C2, C3 in
[0063] In at least one embodiment of the invention, there are two motive force links attached to both exterior edges of the short edge of each of the two payload container cargo doors C4 shown in
[0064] The connector links, the payload container cargo door, and the payload container panel form the four elements of a four-bar linkage which is moved by the motive force links to create a motion path for the doors that are designed to intersect with the bristles or other support elements of the payload pad at a point below their contact with the cargo shown in
[0065] In alternate implementations of the invention, the attachment point of one or both connector links to the payload container panels may be modified by adding additional linkages U2 shown in
Payload Pad
[0066] The payload pad shown in
[0067] In at least one embodiment of the invention, the support elements of the payload pad L1 are bristles R1 of an appropriate length and cross-section and formed from a material that has the appropriate mechanical properties that enable them to support cargo that meets the cargo weight and shape criteria for the payload pad L1, when the payload pad L1 is in its ready-for-pickup state. During the cargo pickup process, the payload container cargo doors C10, C11 intersect these bristles R1 and cause the bristles R1 to deflect, which reduces the ability of the bristles R1 to support the cargo, thereby lowering the cargo until it contacts the payload container cargo doors C10, C11.
[0068] In an alternate embodiment shown in
[0069] In alternate embodiments, the support elements can comprise a mechanical linkage with a hinge point near the base that also has a hinge point nearer the midpoint of the linkage, the hinge points being limited in motion and in opposite directions. The hinge points in the fully erect orientation can be biased in that orientation by magnetic force or mechanical design features such as a spring that can be overcome or released by the payload container cargo doors during the cargo pickup operation.
[0070] In alternate embodiments, the support elements can be comprised of tines hinged near the connection to the payload pad base. These tines can be held in their upright state by mechanical properties of their design (for example, detents on the edges of the tines held in place by a spring) or magnetic or other devices.
[0071] In alternate embodiments shown in
[0072] The payload pad L1 also provides one or more guidance elements that enable the UAV to make the precision landing at the payload pad L1, enabling the loading and unloading of the cargo into and out of the payload container as described herein. These guidance elements may be visible marks (e.g. optical fiducials) as shown in
Cargo Loading Operation
[0073] The cargo loading operation of a UAV equipped with a payload container P1 may take one of two forms depending upon which of the one or more embodiments of the invention is utilized. The first form may involve a load of cargo being loaded into a payload container at a depot that has UAV loading/ unloading apparatus that incorporates a payload pad. A suitably equipped depot may be a logistic center, a retail location, a mobile cargo-carrying device, or another structure. The second form may be the loading of cargo at a location with only a payload pad where cargo is manually placed upon or retrieved from the payload pad.
[0074] When loading a UAV equipped with a payload container at a suitably equipped depot, the depot may utilize an apparatus which incorporates the payload pad. The UAV at the depot is positioned in the cargo loading position. The UAV may instruct the payload container to fully open the payload container cargo doors. After the payload container has opened the cargo doors, the payload container may inform the UAV, which will inform the depot of readiness for loading the cargo. The depot may then retrieve the cargo and place it on a payload pad attached to an apparatus designed to move the cargo L3 shown in
[0075] Loading cargo into the payload container at a remote location requires the remote location’s resources to place suitable cargo in the correct location and orientation on the payload pad L1 shown in
[0076] After the landing has been completed, the UAV may instruct the payload container to execute the loading procedure by closing the payload container cargo doors C10, C11 shown in
Cargo Unloading Operation
[0077] The cargo unloading operation of a UAV equipped with a payload container has two general modes. One mode of unloading operation herein referred to as remote unloading, entails the unloading of the cargo in a manner that prevents the payload container from closing the cargo doors and requires the UAV to return to flight with the cargo doors open. The remote unloading operation will require the UAV to determine that the UAV is in the correct location and orientation prior to initiating the payload container unloading apparatus. Another mode of unloading herein referred to as depot unloading, entails the unloading of cargo in a manner that does not prevent the payload container from closing the payload container cargo doors after the unloading operation is complete, permitting the UAV to return to flight or otherwise move from the unloading position with the cargo doors closed. The depot unloading operation may require the depot apparatus to determine that the payload container and the depot apparatus are in the correct location and state prior to initiating the payload container unloading apparatus.
[0078] The remote unloading operation requires a planar surface onto which the cargo can be unloaded referred to herein as “the unloading surface.”
[0079] One embodiment of the unloading surface is the planar surface created by the top ends of the bristles R1 of the payload pad shown in
[0080] The unloading process comprises the movement of the lead screw C8 which in turn causes the lead screw follower C7 contained between the lead screw follower guides C9 to move downwardly, moving the upper end of the linkage C4, which causes the payload container doors C10, C11 to move downwardly and outwardly as determined by the linkages C2, C3. The motion of the lead screw follower is continued until the cargo doors C10, C11 are fully opened, as shown in
[0081] The depot unloading operation may be performed at a suitably equipped depot where a suitably equipped depot could be a logistic center, a retail location, a mobile cargo-carrying device, or another structure. The depot unloading operation requires design features or mechanical or human resources at the unloading location to receive and move the unloaded cargo downwardly or to move the UAV with the attached payload container upwardly to a distance such that the unloaded cargo does not impede the closing motion of the payload container cargo doors.
[0082] This physical separation of the top of the unloaded cargo and the lowest position of the payload container cargo doors during an opening or closing cycle, can alternatively be created by a cargo unloading position that is above a cavity of sufficient length, width and depth such that after the cargo is unloaded into the cavity, the tallest point of the unloaded cargo will be below the arc of the payload container cargo doors during the open/close cycle.
[0083] For the depot unloading operation the depot may provide the navigation aids to guide the landing of the UAV and may provide additional apparatus to move the UAV and position it over the depot’s unloading apparatus. The depot control may inform the UAV when the UAV is correctly positioned and the depot is in a state that is ready to receive the cargo. The UAV control system instructs the payload container to unload the payload container. The payload container engages the payload containers unloading apparatus.
[0084] The payload container may deactivate any cargo stabilization devices that may have been activated. The payload container may then engage the cargo door operating mechanism by energizing the lead screw motor C6 shown in
[0085] The cargo L3 may then slide down the low friction sheet S7 until it rests on the cargo supporting members L2.
[0086] The motion of the lead screw follower is continued until the cargo doors C10, C11 are fully opened as shown in
[0087] In places where the description above refers to particular implementations of systems and methods for cargo delivery by unmanned aerial vehicles it should be readily apparent that a number of modifications may be made without departing from the spirit thereof and that these implementations may be applied to other to systems and methods for cargo delivery by unmanned aerial vehicles.