PROFILE RAIL FOR A DOOR GUIDE
20230272652 · 2023-08-31
Inventors
Cpc classification
E05D15/10
FIXED CONSTRUCTIONS
E05D2015/1055
FIXED CONSTRUCTIONS
International classification
Abstract
A profile rail for a door guide of a vehicle, comprises a first profile rail piece with a first end face and with a second end face, and a connecting piece. The connecting piece comprises a first end and a second end. The first end of the connecting piece comprises a first end-face connection region for connecting to the first profile rail piece. The connecting piece is designed as a separate profile rail piece. The connecting piece can be connected via the first end-face connection region to at least one end face of the first profile rail piece by means of a plug-in system. The first end-face connection region is arranged in a first connection plane which has a first angle to a first plane normal to an extension of the connecting piece.
Claims
1. A profile rail for a door guide of a vehicle, comprising: a first profile rail piece with a first end face and with a second end face; and a connecting piece, wherein the connecting piece comprises a first end and a second end, wherein the first end of the connecting piece comprises a first end-face connection region for connecting to the first profile rail piece, wherein the connecting piece is designed as a separate profile rail piece, wherein the connecting piece is connectable via the first end-face connection region to at least one end face of the first profile rail piece by means of a plug-in system, and wherein the first end-face connection region is arranged in a first connection plane which has a first angle to a first plane normal to an extension of the connecting piece.
2. The profile rail according to claim 1, wherein the first angle between the first connection plane and the first normal plane extends between 20° and 70°.
3. The profile rail according to claim 1, wherein the first end-face connection region comprises protrusions formed as plug-in elements and latching elements, and wherein the plug-in elements and the latching elements are arranged perpendicularly with respect to the first normal plane.
4. The profile rail according to claim 1, wherein the connecting piece comprises an upper connecting piece part and a lower connecting piece part, and wherein the upper connecting piece part and the lower connecting piece part is connectable to one another along a connecting line extending, at least in sections, transversely with respect to the first end-face connection region.
5. The profile rail according to claim 1, wherein the first profile rail piece comprises, on a side facing the vehicle, a hollow chamber which is continuous at least in sections, wherein a slot recess is formed in the hollow chamber, and wherein a threaded bolt is insertable with a head piece into the hollow chamber.
6. The profile rail according to claim 1, wherein the connecting piece comprises at least one latching element with a resilient, elastic latching lug, and wherein the latching lug of the connecting piece is lockable and unlockable with a counter latching element formed as a recess in the first profile rail piece.
7. The profile rail according to claim 1, wherein the second end of the connecting piece comprises a second end-face connection region for connecting to a second profile rail piece, wherein the second end-face connection region is arranged in a second connection plane which has a second angle to a second normal plane, and wherein the second connection plane extends at a second angle with respect to the second normal plane of the second end-face connection region of between 20° and 70°.
8. A profile rail for a door guide of a vehicle, comprising: a first profile rail piece with a first end face and with a second end face; and a connecting piece, wherein the connecting piece comprises a first end and a second end, wherein the first end of the connecting piece comprises a first end-face connection region for connecting to the first profile rail piece, wherein the connecting piece is configured as a separate profile rail piece, wherein the connecting piece is connectable via the first end-face connection region to at least one end face of the first profile rail piece by means of a plug-in system, wherein the first profile rail piece comprises, on a side facing the vehicle, a hollow chamber which is continuous at least in sections, wherein a slot recess is formed in the hollow chamber, and wherein a threaded bolt is insertable with a head piece into the hollow chamber.
9. The profile rail according to claim 8, wherein the first end-face connection region is arranged in a first connection plane which has a first angle to a first plane normal to an extension of the connecting piece.
10. The profile rail according to claim 9, wherein the first end-face connection region comprises protrusions formed as plug-in elements and latching elements, and wherein the plug-in elements and the latching elements are arranged perpendicularly with respect to the first normal plane.
11. The profile rail according to claim 9, wherein the first angle between the first connection plane and the first normal plane extends between 20° and 70°.
12. The profile rail according to claim 8, wherein the connecting piece comprises an upper connecting piece part and a lower connecting piece part, and wherein the upper connecting piece part and the lower connecting piece part are connectable to one another along a connecting line extending, at least in sections, transversely with respect to the first end-face connection region.
13. The profile rail according to claim 8, wherein the connecting piece comprises at least one latching element with a resilient, elastic latching lug, and wherein the latching lug of the connecting piece is lockable and unlockable with a counter latching element formed as a recess in the first profile rail piece.
14. The profile rail according to claim 8, wherein the second end of the connecting piece comprises a second end-face connection region for connecting to a second profile rail piece, wherein the second end-face connection region is arranged in a second connection plane which has a second angle to a second normal plane, and wherein the second connection plane extends at a second angle with respect to the second normal plane of the second end-face connection region of between 20° and 70°.
15. A profile rail for a door guide of a vehicle, comprising: a first profile rail piece with a first end face and with a second end face; and a connecting piece, wherein the connecting piece comprises a first end and a second end, wherein the first end of the connecting piece comprises a first end-face connection region for connecting to the first profile rail piece, wherein the connecting piece is configured as a separate profile rail piece, wherein the connecting piece is connectable via the first end-face connection region to at least one end face of the first profile rail piece by a plug-in system, wherein the connecting piece comprises at least one latching element with a resilient, elastic latching lug, and wherein the latching lug of the connecting piece lockable and unlockable with a counter latching element formed as a recess in the first profile rail piece.
16. The profile rail according to claim 15, wherein the first profile rail piece comprises, on a side facing the vehicle, a hollow chamber which is continuous at least in sections, wherein a slot recess is formed in the hollow chamber, and wherein a threaded bolt is insertable with a head piece into the hollow chamber.
17. The profile rail according to claim 15, wherein the first end-face connection region is arranged in a first connection plane which has a first angle to a first plane normal to an extension of the connecting piece.
18. The profile rail according to claim 17, wherein the first angle between the first connection plane and the first normal plane extends between 20° and 70°.
19. The profile rail according to claim 15, wherein the connecting piece comprises an upper connecting piece part and a lower connecting piece part, and wherein the upper connecting piece part and the lower connecting piece part are connectable to one another along a connecting line extending, at least in sections, transversely with respect to the first end-face connection region.
20. The profile rail according to claim 15, wherein the second end of the connecting piece comprises a second end-face connection region for connecting to a second profile rail piece, wherein the second end-face connection region is arranged in a second connection plane which has a second angle to a second normal plane, and wherein the second connection plane extends at a second angle with respect to the second normal plane of the second end-face connection region of between 20° and 70°.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Further advantages, properties, features, and developments of the present disclosure emerge from the following description.
[0046] The present disclosure is explained in more detail below with reference to the accompanying drawings.
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DETAILED DESCRIPTION
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[0067] Correspondingly to the first profile rail piece 2, the second profile rail piece 3 has the same cross-sectional profile so that the second profile rail piece 3 can be plugged together with the connecting piece 4 via the connection region 6 at the second end 4b, which is symmetrical with respect to the first end 4a.
[0068] In order to connect the connecting piece 4 to the first profile rail piece 2 in a form-fitting manner, the connecting piece 4 and the first profile rail piece 2 must initially be arranged butt-to-butt so that, for example, the first end 4a of the connecting piece 4 is oriented in parallel to the first end face S1 of the first profile rail piece 2. Moreover, the connecting piece 4 and the first profile rail piece 2 each have a C-shaped cross section so that the first end 4a of the connecting piece 4 and the first end face S1 of the first profile rail piece are oriented congruently with respect to their C-shaped cross section. In this respect, it should also be noted that the plug-in and latching elements 7a; 7b; 8; 9 are each oriented concentrically and coaxially with respect to the hollow chambers H1, H2; H3 of the first end face S1 of the first profile rail piece 2 so that the plug-in and latching elements 7a; 7b; 8; 9 can be inserted into the respective hollow chambers H1, H2; H3, which are located within the end face S1. The latching element 7a with the latching lug 7b is assigned to the first hollow chamber H1 with the counter latching element 26. The plug-in element 8 is assigned to the third hollow chamber H3 and the plug-in element 9 is assigned to the second hollow chamber H2. Furthermore, it should be noted that the guide profile 20a of the first profile rail piece 2 and the guide profile 20b of the connecting piece 4 are arranged so as to be parallel, aligned and flush with one another. As soon as the corresponding orientation of the first profile rail piece 2 and of the connecting piece 4 has been carried out, the connecting piece 4 can be inserted with its plug-in and latching elements 7a; 7b; 8; 9 into the corresponding hollow chambers H1, H2; H3 of the first profile rail piece 2, and thus plugged together, until the latching lug 7b of the connecting piece 4 engages in the counter latching element 26 in the lower leg 21. In this way, a force-fitting and form-fitting plug connection is formed between the connecting piece 4 and the first profile rail piece 2. The counter latching element 26 is arranged in the guide profile 20a of the first profile rail piece 2 in the lower leg 21. Furthermore, the counter latching element 26 is designed as a through-hole in the lower leg 21 of the first profile rail piece 2 so that the latching lug 7b is freely accessible on the underside thereof. By pressing the underside of the latching lug 7b in a direction to the upper leg 22 of the profile rail piece 2, the latching lug 7b can be displaced into a position outside the counter latching element 26 in that the latching lug 7b is displaced upward until the latching lug 7b is disengaged from the counter latching element 26. If the latching lug 7b is located outside the counter latching element 26, it is possible to separate the connecting piece 4 and the first profile rail piece 2 from one another by pulling them apart. In this case, the plug connection between the connecting piece 4 and the first profile rail piece 2 can be separated in a simple manner without using a tool so that the plug-in and latching elements 7a; 7b; 8; 9 of the connecting piece 4 can be pulled out of the respective hollow chambers H1; H2; H3 of the first profile rail piece 2. As a result, two separate profile rail pieces, namely the connecting piece 4 and the first profile rail piece 2, are again obtained.
[0069] In order to connect the second profile rail piece 3 to the second end 4b of the connecting piece 4, the above steps are carried out correspondingly to the connection of the first profile rail piece 2. Separation of the connection between the connecting piece 4 and the second profile rail piece 3 is likewise carried out correspondingly to the first profile rail piece 2 as described above. Due to the fact that the first profile rail piece 2 and the second profile rail piece 3 are connected to the connecting piece 4, a profile rail 1, which is shown in
[0070] Production of the curved connecting piece 4, which consists of a plastic, takes place by means of an injection molding process since the injection molding process can economically produce any shapes with any wall thicknesses in a large quantity. The material of the first profile rail piece 2 and of the second profile rail piece 3 is an aluminum alloy, wherein the two straight profile rail pieces 2 and 3 are produced by means of an extrusion process. By using aluminum alloys, a required load-bearing capacity and load capacity of the door guide is ensured so that vehicle doors with increased weight can also be reliably used and put into operation.
[0071] Overall, the profile rail 1 has a modular design in that any rail guides can be produced in a versatile manner as a result of a modular plug-in system. As a result of the modular design of the profile rail 1, multiple curved or straight connecting pieces 4 can be plugged together with further profile rail pieces 2 and 3 since the respective end faces S1; S2; S3; S4 of the profile rail pieces 2 and 3 and the ends 4a; 4b as well as the connection regions 5; 6 of the connecting piece 4 are always matched with one another. As a result, it is possible to assemble any individual guide tracks of a profile rail 1. The advantage is that required manufacturing and installation tolerances can always be maintained so that a reproducible assembly on a vehicle is always made possible. This creates standardized individual components of a profile rail 1 for a door guide, which are exactly matched with one another. Furthermore, a basis for robot-assisted automation of the assembly is thus created. The profile rail 1 finally ensures quiet operation and a long service life, whereby a corresponding door guide is characterized by very high quality.
[0072] The plug connection technique of the profile rail 1 explained above comprises a first form-fitting plug connection component which is produced by the latching element 7a; 7b of the connecting piece 4 and of the associated counter latching element 26 of the first profile rail piece 2 as a result of an engagement. The profile rail 1 also comprises a second force-fitting plug connection component in that the plug-in elements 8; 9, a first plug-in region of the latching element 7a and the guide elements 10; 11 of the connecting piece 4 abut in a frictional and clamping manner, in the fashion corresponding to a press fit, in the lower region 17a and in the upper region 17b of the base 17 and in the hollow chambers H1, H2; H3 of the first profile rail piece 2. Furthermore, an alternative plug connection technique of the profile rail 1 could be carried out exclusively via force fit in that no latching elements are provided so that a disassembly of the profile rail 1 into its individual parts 2; 3; 4 can be carried out even more easily and more quickly.
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[0074] One difference is that the connecting piece 4, which is shown enlarged, inter alia, in
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[0077] In this case, the lower connecting piece part 34 has an L-shaped cross section, wherein the L-shaped cross section comprises a first vertical leg 64 facing the vehicle body VB and a second horizontal leg 65 facing away from the vehicle body VB. The connecting-line plug-in elements 60 are arranged on a horizontal surface 64a of the first vertical leg 64 of the lower connecting piece part 34, wherein the connecting-line plug-in elements 60 extend in the longitudinal direction of the lower connecting piece part 34. Furthermore, the connecting-line plug-in elements 60 have different lengths so that the lower connecting piece part 34 has three long and two short connecting-line plug-in elements 60 which follow the curvature of the radius R.
[0078] The upper connecting piece part 33 has a U-shaped cross section rotated by 180°, wherein the U-shaped cross section comprises a first vertical leg 66 facing the vehicle body VB, a second horizontal leg 67 facing away from the vehicle body VB and a third vertical leg 68 protruding from the second leg 67. Here, cutouts 63 are arranged on a horizontal surface 66a of the first vertical leg 66 of the upper connecting piece part 33 and are respectively provided as a complementary receptacle for the connecting-line plug-in elements 60 of the lower connecting piece part 34.
[0079] Furthermore, four equally long vertical connecting-line latching elements 61 protrude from the horizontal surface 66a of the first vertical leg 66 of the upper connecting piece part 33, are arranged flush with a rear side of the first vertical leg 66 and are adapted to the curvature of the radius R.
[0080] Both the connecting-line plug-in elements 60 and the connecting-line latching elements 61 are arranged perpendicularly with respect to an extension direction of the upper connecting piece part 33 or of the lower connecting piece part 34, the latter facing one another.
[0081] In order to plug together the upper connecting piece part 33 with the lower connecting piece part 34, the connecting-line plug-in elements 60 of the lower connecting piece part 34 are arranged so as to be aligned with the cutouts 63 of the upper connecting piece part 33 and are plugged into one another. The different lengths of the connecting-line plug-in elements 60 or of the complementary cutouts 63 support the correct orientation and positioning of the upper connecting piece part 33 and of the lower connecting piece part 34 during assembly. In addition, the four connecting-line latching elements 61 designed as claws engage or latch behind, which are arranged on a side 36 of the lower connecting piece part 34 facing the vehicle body VB, an undercut 62 formed as a rib of the lower connecting piece part 34. The upper connecting piece part 33 and the lower connecting piece part 34 are thus connected to one another in a force-fitting and form-fitting manner, as a result of which a stable connecting piece 4 is provided.
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[0083] A further difference is that the first profile rail piece 2 and the second profile rail piece 3, on the side 36 facing the vehicle body VB of the vehicle, now have an upper and a lower hollow chamber 37, which are formed in the longitudinal direction and each have a slot recess 38, as shown in
[0084] In this way, the flexibility of the profile rail 1 to be assembled with the vehicle is advantageously increased in that the position of the threaded bolt 39 can be adjusted in a guided manner in the longitudinal direction of the first profile rail piece 2 or of the second profile rail piece 3, whereby manufacturing tolerances can be easily compensated by a guided displacement of the threaded bolt 39 within the hollow chamber 37. Furthermore, fastening elements for fastening the profile rail 1 to the vehicle body VB are not visible to a person from the outside and a corrosion source is advantageously eliminated.
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[0086] A further difference is that the first end-face connection region 5 of the connecting piece 4 is arranged in a first connection plane 29, which can be seen in
[0087] Moreover, the first end-face connection region 5 with the first connection plane 29 and the second end-face connection region 6 with the second connection plane 30 are arranged in parallel to one another, which can be seen in
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[0089] The opposite second end-face connection region 6 of the upper connecting piece part 33 has an upper latching element 50 with a latching lug 51, an upper guide element 52 and a plug-in element 53, wherein the upper latching element 50 with the latching lug 51, the upper guide element 52 and the plug-in element 53 are arranged perpendicularly with respect to the second normal plane 59.
[0090] Furthermore, the first end-face connection region 5 of the lower connecting piece part 34 has a lower latching element 40 with a latching lug 41 and a lower guide element 42, wherein the lower latching element 40 with the latching lug 41 and the lower guide element 42 are arranged perpendicularly with respect to the first normal plane 32.
[0091] The opposite second end-face connection region 6 of the lower connecting piece part 34 has a lower latching element 47 with a latching lug 48 and a lower guide element 49, wherein the lower latching element 47 with the latching lug 48 and the lower guide element 49 are arranged perpendicularly with respect to the second normal plane 59.
[0092] As a result, in an assembled state of the profile rail 1, the respective latching lugs 41; 44; 48; 51 of the connecting piece 4 are in engagement in the corresponding counter latching elements 54; 55; 56; 57 of the two profile rail pieces 2; 3, wherein the first profile rail piece 2 and the second profile rail piece 3 each have end faces S1; S2; S3; S4 which are complementary to the connecting piece 4 for a flush and virtually gap-free plugging-together of the profile rail 1.
[0093] Furthermore,