Compressor scroll shape and supercharger
11339797 · 2022-05-24
Assignee
Inventors
Cpc classification
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A scroll shape of a compressor forms into a spiral shape a flow path of fluid discharged from a diffuser provided on a downstream side of the compressor in a fluid flow direction. The scroll shape has a scroll outer diameter that is not constant in a circumferential direction. An increase degree of a ratio A/R is set to be increased in a range from a winding start position to a winding end position of a scroll portion where A is a passage cross-sectional area of the scroll portion and R is a radius from a center of the compressor to a center of a passage cross section of the scroll portion.
Claims
1. A scroll shape of a compressor that forms into a spiral shape a flow path of fluid discharged from a diffuser provided on a downstream side of the compressor in a fluid flow direction, the scroll shape being formed such that a cross-sectional area of the scroll shape is increased in a spiral manner in a winding direction on an outer circumferential side of the diffuser, wherein an increase degree of a ratio NR is set to be continuously increased in a range from a winding start position to a winding end position of a scroll portion where A is a passage cross-sectional area of the scroll portion and R is a radius from a center of the compressor to a center of a passage cross section of the scroll portion, wherein in a graph in which a horizontal axis indicates range shift from the winding start position to the winding end position of the scroll portion and a vertical axis indicates the ratio NR, a line shape of the ratio NR is a continuous downward convex shape from the winding start position to the winding end position projecting toward a zero side, and wherein the ratio A/R at the winding start position of the scroll portion is set to be equal to or higher than 20% of the ratio A/R at the winding end position of the scroll portion.
2. The scroll shape of the compressor according to claim 1, wherein the increase degree of the ratio A/R is a change rate of the ratio A/R, and the change rate of the ratio A/R is set to be continuously increased from the winding start position toward the winding end position of the scroll portion.
3. The scroll shape of the compressor according to claim 1, wherein when an angle at the winding end position of the scroll portion is 0°, the line shape of the ratio A/R has the downward convex shape projecting toward the zero side in at least a range of 60° to 240° shifted toward a winding start side of the scroll portion.
4. The scroll shape of the compressor according to claim 1, wherein there is no range where the ratio A/R decreases in the range from the winding start position to the winding end position of the scroll portion.
5. A supercharger comprising: a housing that has a hollow shape; a rotary shaft that is rotatably supported on the housing; a turbine that is provided on one end portion of the rotary shaft in an axial direction, and a compressor that is provided on another end portion of the rotary shaft in the axial direction, wherein a scroll portion of the compressor in the housing has the scroll shape of the compressor according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DESCRIPTION OF EMBODIMENTS
(16) Hereinafter, preferred embodiments of a scroll shape of a compressor and a supercharger according to the present invention will be described in detail with reference to the accompanying drawings. It should be noted that the embodiments do not limit the present invention, and when there are a plurality of embodiments, the present invention encompasses combinations of the embodiments.
First Embodiment
(17)
(18) As illustrated in
(19) The inside of the housing 15 is formed to be hollow, and the housing 15 has a turbine housing 15A forming a first space portion S1 accommodating therein components of the turbine 12, a compressor housing 15B forming a second space portion S2 accommodating therein components of the compressor 13, and a bearing housing 15C forming a third space portion S3 accommodating therein the rotary shaft 14. The third space portion S3 of the bearing housing 15C is located between the first space portion S1 of the turbine housing 15A and the second space portion S2 of the compressor housing 15B.
(20) The rotary shaft 14 has an end portion on the turbine 12 side that is rotatably supported on a journal bearing 21 as a turbine-side bearing and an end portion on the compressor 13 side that is rotatably supported on a journal bearing 22 as a compressor-side bearing. A thrust bearing 23 restricts movement of the rotary shaft 14 in the axial direction in which the rotary shaft 14 extends. A turbine disc 24 of the turbine 12 is fixed to one end portion of the rotary shaft 14 in the axial direction. The turbine disc 24 is accommodated in the first space portion S1 of the turbine housing 15A and has a plurality of axial flow-type turbine vanes 25 that are provided on an outer circumferential portion thereof at predetermined intervals in the circumferential direction. A compressor impeller 26 of the compressor 13 is fixed to the other end portion of the rotary shaft 14 in the axial direction. The compressor impeller 26 is accommodated in the second space portion S2 of the compressor housing 15B and has a plurality of blades 27 that are provided on an outer circumferential portion thereof at predetermined intervals in the circumferential direction.
(21) The turbine housing 15A has an entrance passage 31 of flue gas and an exit passage 32 of the flue gas that are provided for the turbine vanes 25. The turbine housing 15A has a turbine nozzle 33 that is provided between the entrance passage 31 and the turbine vanes 25. Flue gas flow in the axial direction that has been expanded by the turbine nozzle 33 under static pressure is guided to the turbine vanes 25, so that the turbine 12 can be driven and rotated. The compressor housing 15B has an air intake 34 and a compressed air discharge port 35 that are provided for the compressor impeller 26. The compressor housing 15B has a diffuser 36 provided between the compressor impeller 26 and the compressed air discharge port 35. The air compressed by the compressor impeller 26 is discharged after passing through the diffuser 36.
(22) In the flue gas turbine supercharger 11, the turbine 12 is driven by the flue gas discharged from an engine (not illustrated), rotation of the turbine 12 is transmitted to the rotary shaft 14 to drive the compressor 13, and the compressor 13 compresses combustion gas and supplies it to the engine. Accordingly, the flue gas from the engine passes through the entrance passage 31 of the flue gas and is expanded by the turbine nozzle 33 under static pressure. The flue gas flow in the axial direction is then guided to the turbine vanes 25 to drive and rotate the turbine 12 through the turbine disc 24 to which the turbine vanes 25 are fixed. The flue gas that has driven the turbine vanes 25 is discharged to the outside through the exit passage 32. When the turbine 12 rotates the rotary shaft 14, the compressor impeller 26 integrated with the rotary shaft 14 rotates and the air is introduced through the air intake 34. The compressor impeller 26 pressurizes the introduced air to provide the compressed air, and the compressed air passes through the diffuser 36 and is supplied to the engine through the compressed air discharge port 35.
(23) In the above-mentioned flue gas turbine supercharger 11, a scroll in the compressor 13 is provided as a scroll portion 41 having a substantially donut shape (spiral shape), which serves as a flow path of the compressed air (hereinafter, referred to as fluid), on the downstream side relative to the compressor impeller 26 in the compressor housing 15B, that is, on the outer circumferential side of the compressor impeller 26. The scroll portion 41 is formed on the outer circumferential side of the diffuser 36 such that the cross-sectional area thereof is increased in a spiral manner in the winding direction (direction in which the compressed air flows). The diffuser 36 decreases the velocity of the fluid discharged from the compressor impeller 26, thereby recovering the static pressure. Then, the scroll portion 41 decreases the velocity of the fluid and pressurizes the fluid. After that, the fluid is discharged to the outside through the compressed air discharge port 35.
(24) The scroll shape of the compressor in the first embodiment will be described.
(25) As illustrated in
(26) The scroll portion 41 has a tongue portion 42 that is provided in the vicinity of the position at about 60° in the winding direction. The tongue portion 42 is a site approximately consistent with a winding start position and is an end edge of a partition wall between the fluid discharged from the diffuser 36 and the fluid having flowed through the scroll portion 41.
(27) The following equation is used under the condition that the fluid flowing in the scroll portion 41 normally has a constant angular momentum. It is assumed that the velocity in the circumferential direction is Vθ and the radius of the compressor impeller 26 is r.
Vθ×r=CONSTANT (1)
(28) In this case, as is apparent from Equation (1), the velocity of the fluid on an inner side is greater than the velocity of the fluid on an outer side in the passage cross section at each site of the scroll portion 41 in the flow direction of the fluid. A volumetric flow rate Q of the fluid flowing in the scroll portion 41 therefore needs to be set in consideration of a size (shape) of the passage cross section and the radius of the scroll portion 41.
(29) As illustrated in
(30)
(31) From Equation (1), Vθi×ri=Vθ×r is satisfied.
(32)
(33) Then, Equation (3) is substituted into Equation (2).
(34)
(35) From Equation (4), since Vθr indicates the velocity of the fluid discharged from the compressor impeller 26 in an outer circumferential portion of the diffuser 36 and is constant over the entire region of the outer circumferential portion of the diffuser 36, Vθr can be regarded as a constant that is determined in design.
(36) Accordingly, Equation (5) is a value that takes areas along the passage cross-sectional shapes of the scroll portion 41 into consideration.
(37)
(38) This equation is replaced as follows.
(39)
(40) The volumetric flow rate Q in Equation (4) can be expressed as Equation (7).
Q=Vθ.Math.r.Math.A/R (7)
(41) When the volumetric flow rate Q of the fluid passing through each passage cross section of the scroll portion 41 is assumed to be constant in each passage cross section, a flow velocity V thereof is determined by a ratio A/R of a radius R relative to a passage cross-sectional area A. As the ratio A/R is increased, the flow velocity V is decreased. When the radius R is constant and the passage cross-sectional area A is decreased, the flow velocity V of the fluid flowing in the corresponding site is increased.
(42)
(43)
(44) As illustrated in
(45) That is to say, as illustrated in
(46) That is to say, when the horizontal axis indicates range shift from the winding start position (scroll angle θ of about 60°) to the winding end position (scroll angle θ of 360°) of the scroll portion 41 and the vertical axis indicates the ratio A/R, the line shape of the ratio A/R forms a downward convex shape projecting toward the 0 side. Conventionally, the line shape of the ratio A/R forms a straight line (dotted line) and the change rate of the ratio A/R is constant with increase in the scroll angle θ. On the other hand, the line shape of the ratio A/R in the first embodiment forms a concave shape (solid curve). There is no range with the small increase degree (change rate) of the ratio A/R in the range from the winding start position (scroll angle θ of about 60°) to the winding end position (scroll angle θ of 360°) of the scroll portion 41.
(47) As illustrated in
(48) The change rate of the ratio A/R is not limited to the above-mentioned one in the shift range from the winding start position to the winding end position of the scroll portion 41.
(49) As illustrated in
(50) As illustrated in
(51) As described above, in the scroll shape of the compressor in the first embodiment that forms, into a spiral shape, a flow path of the fluid discharged from the diffuser 36 provided on the downstream side of the compressor 13 in the fluid flow direction, the increase degree of the ratio A/R is set to be increased in the range from the winding start position to the winding end position of the scroll portion 41 where the passage cross-sectional area of the scroll portion 41 is A and the radius from the center L1 of the compressor impeller 26 to the center P1 of the passage cross section of the scroll portion 41 is R.
(52) In this case, the increase degree of the ratio A/R is the change rate of the ratio A/R, and the change rate of the ratio A/R is set to be increased from the winding start position toward the winding end position of the scroll portion 41. To be specific, in the graph in which the horizontal axis is the range shift from the winding start position to the winding end position of the scroll portion 41 and the vertical axis is the ratio A/R, the line shape of the ratio A/R forms the downward convex shape projecting toward the 0 side.
(53) The increase degree of the ratio A/R of the radius R relative to the passage cross-sectional area A is set to be increased in the range from the winding start position to the winding end position of the scroll portion 41. With this setting, the passage cross-sectional area is decreased to increase the velocity of the flow on the downstream side relative to the winding start position of the scroll portion 41. Difference in the flow velocity between the winding start position and the downstream side is therefore decreased, and the decrease rate of the flow velocity is moderated. As a result, the flow velocity is prevented from being drastically decreased on the downstream side relative to the winding start position of the scroll portion 41. Consequently, separation of the fluid from a wall surface of the scroll portion 41 is prevented, and in particular, efficiency at a small flow-rate operation point can be improved. The improvement in the efficiency at the small flow-rate operation point can enlarge a surge margin (operation range).
(54) In the scroll shape of the compressor in the first embodiment, the line shape of the ratio A/R forms the downward convex shape projecting toward the 0 side in at least the range in which the scroll angle of the scroll portion 41 is about 60° to 240°. Accordingly, the flow velocity is prevented from being drastically decreased in at least the range on the winding start side of the scroll portion 41, and separation of the fluid from the wall surface of the scroll portion 41 can be prevented.
(55) In the scroll shape of the compressor in the first embodiment, the range with the large increase degree of the ratio A/R and the range with the constant increase degree of the ratio A/R are set in the range from the winding start position to the winding end position of the scroll portion 41. Accordingly, in the range with the large increase degree of the ratio A/R, the flow velocity is prevented from being drastically decreased and separation of the fluid from the wall surface of the scroll portion 41 can be prevented. On the other hand, in the range with the constant increase degree of the ratio A/R, decrease in the velocity is prompted and increase in pressure loss with increase in the flow velocity can be decreased.
(56) In the scroll shape of the compressor in the first embodiment, no range with the small increase degree of the ratio A/R is provided in the range from the winding start position to the winding end position of the scroll portion 41. Accordingly, separation of the fluid from the wall surface of the scroll portion 41 due to drastic fluctuation in the flow velocity can be prevented.
(57) The supercharger in the first embodiment includes the housing 15 that has the hollow shape, the rotary shaft 14 that is rotatably supported on the housing 15, the turbine 12 that is provided on one end portion of the rotary shaft 14 in the axial direction, and the compressor 13 that is provided on the other end portion of the rotary shaft in the axial direction, in which the increase degree of the ratio A/R is set to be increased in the range from the winding start position to the winding end position of the scroll portion 41 in the scroll portion 41 of the compressor 13 in the housing 15.
(58) In the scroll portion 41 of the compressor 13, the flow velocity is prevented from being drastically decreased at the scroll winding start position due to generation of recirculating flow of the fluid, separation of the fluid from the wall surface of the scroll portion 41 is prevented, and in particular, efficiency at the small flow-rate operation point can be improved.
Second Embodiment
(59)
(60) As illustrated in
(61) That is to say, when the horizontal axis indicates range shift from the winding start position (scroll angle θ of about 60°) to the winding end position (scroll angle θ of 360°) of the scroll portion 41 and the vertical axis indicates the ratio A/R, the line shape of the ratio A/R forms a downward convex shape projecting toward the 0 side. Conventionally, the line shape of the ratio A/R forms a straight line (dotted line) and the change rate of the ratio A/R is constant with increase in the scroll angle θ. On the other hand, the line shape of the ratio A/R in the first embodiment forms a concave shape (solid curve).
(62) The scroll shape of the compressor in the second embodiment is set such that the ratio A/R at the position with the scroll angle θ of about 60° at the winding start position of the scroll portion 41 is equal to or higher than 20% of the ratio A/R at the position with the scroll angle θ of 360° at the winding end position of the scroll portion 41. That is to say, the line shape (solid curve) of the ratio A/R in the scroll portion 41 in the first embodiment is set to be higher than the line shape (dotted line) of the ratio A/R in the conventional scroll portion in the range of the scroll angle θ of about 60° to 360°. A part of the line shape of the ratio A/R in the scroll portion 41 may be lower than the curve (dotted line) of the ratio A/R in the conventional scroll portion.
(63) As illustrated in
(64) The change rate of the ratio A/R is not limited to the above-mentioned one in the shift range from the winding start position to the winding end position of the scroll portion 41.
(65) As illustrated in
(66) As illustrated in
(67) In the scroll shape of the compressor in the second embodiment, the ratio A/R at the winding start position of the scroll portion 41 is set to be equal to or higher than 20% of the ratio A/R at the winding end position of the scroll portion 41 and the ratio A/R is set to be increased from the winding start position toward the winding end position of the scroll portion 41 where the passage cross-sectional area of the scroll portion 41 is A and the radius from the center L1 of the compressor impeller 26 to the center P1 of the passage cross section of the scroll portion 41 is R.
(68) The ratio A/R of the radius R relative to the passage cross-sectional area A at the winding start position of the scroll portion 41 is set to be equal to or higher than 20% of the ratio A/R at the winding end position. With this setting, the passage cross-sectional area at the winding start position of the scroll portion 41 is increased. Difference in the flow velocity between the winding start position and the downstream side is therefore decreased, and the decrease rate of the flow velocity is moderated. As a result, the flow velocity is prevented from being drastically decreased on the downstream side relative to the winding start position of the scroll portion 41. Consequently, separation of the fluid from the wall surface of the scroll portion 41 is prevented, and in particular, efficiency at a small flow-rate operation point can be improved.
Effects of Embodiments
(69)
(70) As illustrated in
(71) In the above-mentioned embodiments, the ratio A/R of the radius R relative to the passage cross-sectional area A in the range from the winding start position to the winding end position of the scroll portion 41 is defined. The passage cross-sectional area A may however be defined.
REFERENCE SIGNS LIST
(72) 11 Flue gas turbine supercharger 12 Turbine 13 Compressor 14 Rotary shaft 15 Housing 21, 22 Journal bearing 23 Thrust bearing 24 Turbine disc 25 Turbine vane 26 Compressor impeller 27 Blade 34 Air intake 35 Compressed air discharge port 36 Diffuser 41 Scroll portion 42 Tongue portion