System and a method for delivering breathing gas to passengers on-board an aircraft
11338158 · 2022-05-24
Assignee
Inventors
- Jürgen Wenzel (Cologne, DE)
- Wolfgang Rittner (Ahrensboek, DE)
- Jean-Baptiste Philippe Delprat (Chaville, FR)
- Vincent Jean Pierre Marie Gillotin (VAUHALLAN, FR)
- Vincent Gérard Greter (ELANCOURT, FR)
- Florian Damien Romain Klockiewicz (Elancourt, FR)
- Joan Urbain (Chavenay, FR)
- Stuart David Dixon Walker (PARIS, FR)
Cpc classification
B64D2231/025
PERFORMING OPERATIONS; TRANSPORTING
B64D2231/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A system for delivering breathing gas to passengers on-board an aircraft, including: a source of breathing gas, at least one face mask for passengers, a reservoir associated with each face mask, a delivery valve for each face mask, the delivery valve being disposed between the source of breathing gas and the reservoir, the reservoir being disposed between the delivery valve and the face mask, a sensor associated with each reservoir and configured to sense a filling of the reservoir, and a controller configured to control the delivery valve in a continuous supply mode to provide a continuous flow of breathing gas to the reservoir and to interrupt the continuous flow of breathing gas when the filing sensed by the sensor is a filling threshold.
Claims
1. A system for delivering breathing gas to passengers on-board an aircraft, comprising: a source of breathing gas, a face mask for passengers, a reservoir associated with the face mask, a delivery valve each connected with the face mask, the delivery valve being disposed between the source of breathing gas and the reservoir, the reservoir being disposed between the delivery valve and the face mask, a sensor associated with the reservoir and configured to produce an electrical signal based upon a filling of the reservoir, a controller configured to control the delivery valve in a continuous supply mode to provide a continuous flow of breathing gas to the reservoir and to interrupt the continuous flow of breathing gas when the filling sensed by the sensor is a filling threshold, and wherein the face mask is positioned downstream from the source of breathing gas, and the face mask is downstream from the reservoir, such that the breathing gas that exits the source of breathing gas and the delivery valve would enter the reservoir before the breathing gas enters the face mask.
2. The system according to claim 1 wherein: the continuous supply mode is a first continuous supply mode, the controller is configured to adjust the flow of breathing gas in a second continuous supply mode higher than in the first continuous supply mode.
3. The system according to claim 2 wherein the controller is configured to switch between the first continuous supply mode and the second continuous supply mode based on a second parameter, the second parameter including presence of toxic gas and/or fumes in ambient gas.
4. The system according to claim 2 wherein: the controller is configured to adjust the flow of breathing gas in the first continuous supply mode between a low flow and a high flow, and the controller is configured to adjust the flow of breathing gas in the second continuous supply mode higher or equal to the high flow.
5. The system according to claim 2 wherein the controller is configured to set the flow of breathing gas at a predetermined flow in the second continuous supply mode.
6. The system according to claim 2 wherein the delivery valve is of on/off valve and the controller is configured to control the delivery valve in Pulse Modulation mode in the first continuous supply mode, and the controller is configured to maintain the delivery valve open in the second continuous supply mode.
7. The system according to claim 2 wherein the system further comprises a regulator configured to be controlled by the controller to adjust the flow of breathing gas in the first continuous supply mode and in the second continuous supply mode.
8. The system according to claim 1 wherein the source of breathing gas is provided in a deactivated state and the system is configured to automatically activate the source of breathing gas in case of depressurisation.
9. The system according to claim 1 wherein: the filling threshold is a first filling threshold, the sensor is configured to sense the filling of the reservoir at a second filling threshold lower than the first filling threshold, and the controller is configured to resume the continuous flow when the filling sensed by the sensor is the second filling threshold.
10. The system according to claim 9 wherein the second filling threshold is at least 3% below the first filling threshold.
11. The system according to claim 1 wherein the controller is configured to adjust the flow of breathing gas at several non-null values in the continuous supply mode based on at least one first parameter.
12. The system according to claim 11 wherein the at least one first parameter is selected from the group consisting of cabin altitude, aircraft altitude, composition of exhalation gas, breathing frequency and blood oxygen saturation.
13. The system according to claim 11 wherein: the sensor is configured to sense at least two different values of reservoir filling, and the controller is configured to determine at least first parameter based on the values of reservoir filling sensed by the sensor.
14. The system according to claim 1 wherein the sensor is configured to send a binary signal based on the filling threshold of the reservoir.
15. The system according to claim 1 wherein the sensor is configured to sense at least two different values of reservoir filling.
16. The sensor according to claim 1 wherein the filling threshold is fullness of the reservoir.
17. The system according to claim 1 wherein the reservoir is a reservoir bag of bellows bag.
18. The system according to claim 17 wherein: the reservoir extends between a first longitudinal end and a second longitudinal end, and the reservoir comprises several annular pleats between the first longitudinal end and the second longitudinal end.
19. The system according to claim 18 wherein: the reservoir is connected to the face mask through the first longitudinal end, and the reservoir comprises a backing plate at the second longitudinal end.
20. The system according to claim 17, wherein the sensor comprises a switch and a lanyard, and the lanyard has a first lanyard end fixed to the first longitudinal end of the reservoir and a second lanyard end connected to the second longitudinal end of the reservoir through the switch.
21. The system according to claim 1 wherein: the reservoir comprises a flexible reservoir bag, and the sensor comprises a strain gauge fixed on the reservoir.
22. The system according to claim 1 wherein: the face mask comprises an inlet valve between the reservoir and a breathing cavity of the face mask, the inlet valve is a check valve.
23. The system according to claim 1 wherein: the face mask comprises an inlet valve between the reservoir and a breathing cavity of the face mask, the inlet valve is a check valve, the inlet valve is configured to progressively move from a closed position to an open position during the filling of the reservoir, and the inlet valve stays closed between the closed position and an intermediate position, and the sensor is configured to detect the intermediate position.
24. The system according to claim 1 wherein: the system comprises a RFID module connected to the sensor, the RFID module is configured to power and read the sensor, and the RFID module is configured to communicate with the controller.
25. The system according to claim 1 wherein the system comprises: wherein the face mask is part of a plurality of face masks, wherein the reservoir is part of a plurality of reservoirs, each reservoir of the plurality of reservoirs being associated with each face mask of the plurality of face masks, wherein the sensor is part of a plurality of sensors, each sensor of the plurality of sensors being associated with each reservoir of the plurality of reservoirs and configured to sense the filling threshold in the respective reservoir, and the controller is configured to control the continuous flow of breathing gas from the source to each reservoir of the plurality of reservoirs and to interrupt the continuous flow of breathing gas to the respective reservoir whose associated sensor senses the filling threshold in the respective reservoir.
26. A method for delivering breathing gas to passengers on-board an aircraft, comprising: providing the system of claim 1, supplying the reservoir associated with the face mask with the continuous flow of breathing gas, sensing filling of the reservoir via the sensor, interrupting the continuous flow of breathing gas when the filling threshold is reached.
27. The method according to claim 26 wherein the filling threshold is a first filling threshold and the method comprises: resuming the continuous flow when the reservoir filling decreases to a second filling threshold.
28. The method according to claim 27 wherein the second filling threshold is at least 3% below the first filling threshold.
29. The method according to claim 26 wherein the filling threshold is fullness of the reservoir.
30. The method according to claim 26 comprising: adjusting the flow of breathing gas at several non-null values in the continuous supply mode based on at least one parameter selected from the group consisting of cabin altitude, aircraft altitude, composition of exhalation gas, breathing frequency and blood oxygen saturation.
31. The method according to claim 30 wherein the continuous supply mode is a first continuous supply mode and the at least one parameter is at least one first parameter, and the method comprises: adjusting the flow of breathing gas at a first flow in the first continuous supply mode, and adjusting the flow of breathing gas at a second flow in a second continuous supply mode, the second flow being higher or equal to the first flow.
32. The method according to claim 31 comprising: switching between the first continuous supply mode and the second continuous supply mode based on a second parameter.
33. The method according to claim 32, wherein the second parameter includes presence of toxic gas in ambient gas.
34. The method according to claim 30 wherein the continuous supply mode is a first continuous supply mode and the at least one parameter is at least one first parameter, and the method comprises: adjusting the flow of breathing gas between a low flow and a high flow in the first continuous supply mode, and setting the flow of breathing gas at a predetermined flow in a second continuous supply mode, the predetermined flow being higher or equal to the high flow.
35. The method according to claim 26 comprising: not supplying the reservoir with breathing gas until ambient air pressure is lower than a depressurisation threshold, and automatically supplying the reservoir with a continuous flow of breathing gas when ambient air pressure is lower than the depressurisation threshold.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(11) The system 10 comprises a source of breathing gas 14, a plurality of delivery valve 22, a plurality (two are illustrated) of face masks 30 for passengers (users), a plurality of reservoirs 40, a plurality of sensors 26, a controller 20 and tubing 4.
(12) Tubing 4 includes first tubing 4A and second tubing 4B.
(13) The delivery valves 22 are disposed between the source of breathing gas 14 and the reservoir 40 The delivery valves 22 are connected to the source of breathing gas 14 by first tubing 4A, preferably rigid tubing, which supplies the delivery valves 22 with breathing gas.
(14) Each reservoir 40 is associated with one of the face masks 30. The reservoir 40 is disposed between the delivery valve 22 and the face mask 30. The reservoirs 40 are connected to the delivery valves 22 by second tubing 4B, preferably flexible tubing,
(15) Each face mask 30 has a cavity 34 in which the user (passenger) is intended to inhale and exhale. In the embodiment illustrated, the face mask 30 has a cup-shape internally defining the cavity 34. The face mask 30 comprises at least one inlet valve 32 intended to reduce the risk of ingression of water, ice or dust into the reservoir 40 while enabling the face mask 30 to be supplied with breathing gas when the pressure in the cavity 34 is lightly lower than the pressure in the reservoir 40. Each mask 30 further comprises an ambient valve 28 which enables each passenger to breath cabin ambient air 2 diluting the breathing gas (when the reservoir 40 is empty). Each face mask 30 also comprises an exhalation valve 29 to enable gas within the face mask 30 to exhaust the face mask 30 when the passenger exhales. The ambient valve 28, the exhalation valve 29 and the inlet valve 32 are preferably check valves.
(16) Each sensor 26 is associated with one of the reservoirs 40 and is configured to sense the filling in the reservoir 40. The information relating to the filling state sensed by the sensors 26 is transmitted from the sensors 26 to the controller 20 as schematically represented by dash lines 27 in
(17) In the embodiment illustrated, the controller 20 is configured to control the delivery valves 22 in a first (main) supply mode to provide a continuous flow of breathing gas to the reservoir 40 through second tubing 4B, in order to supply aircraft passengers with breathing gas when the cabin altitude (pressure in the cabin) is sufficiently high as to induce hypoxia. The controller 20 is also configured to interrupt the continuous flow of breathing gas when the filing state of the reservoir sensed by the sensor 26 is at a filling threshold. Moreover, the controller 20 is also preferably configured to control the delivery valve 22 in a second (emergency) supply mode in case of toxic gas in cabin ambient air 2 is sensed by a fume sensor 8.
(18) Dash lines 23 schematically represent the connection between the controller 20 and the delivery valves 20 which may be wires or any appropriate known connection, such as radio, Bluetooth and wifi for instance.
(19) Preferably, the delivery valves 22 reside on one or more control boards 9. The controller 20 may be present on the control board 9.
(20) The system 10 additionally may include manifold or housing 3 in gaseous communication with the source of breathing gas 14. Housing 3 may, if appropriate, have a relief valve 7 or other means of venting gas if the pressure thereof exceeds a particular threshold. Downstream of housing 3 may be HP reducer and/or a regulator 18, which functions to decrease or otherwise regulate the pressure of the oxygen from housing 3 before the oxygen flows to passengers of an aircraft or other vehicle. The HP reducer and/or the regulator 18 preferably reduces the absolute pressure between 1.5 bar and 6 bar.
(21) The regulator 18 may be controlled by the controller 20 to adjust the absolute pressure downstream the regulator 18. The regulator 18 may be electrically controlled by wire 16 or or any appropriate known connection, such as radio, Bluetooth and wifi for instance. A more detailed description of such a real-time controlled regulator may be found in document WO 2015/128690A1.
(22) Also, included as part of the system 10 may be an initiator 5. The source of breathing gas 14 is initially sealed. The initiator 5 may comprise any suitable mechanism for establishing gas flow from the source of breathing gas 14 to housing 3. One possible version of initiator 5 may utilize at least one SMA (Shape Memory Alloy) whose change in shape upon heating may cause a seal of the source of breathing gas 14 to be punctured. The initiator 5 is connected to the controller 20 by an electrical wire 6, so that the initiator 5 is controlled by the controller 20.
(23) The system 10 further comprises at least one of a cabin altitude sensor 11, an aircraft altitude sensor 12, an exhalation gas sensor 13 and a blood oxygen saturation sensor 15 connected to the controller 20. The cabin altitude sensor 11 senses the pressure within the cabin 2 (also referred to as cabin altitude). The aircraft altitude sensor 12 senses the pressure outside the cabin (outside the aircraft, also referred to as aircraft altitude). The exhalation gas sensor 13 senses the composition of at least one gas (in particular oxygen and/or carbon dioxide) in the exhalation gas exhaled by the passenger (user). The blood oxygen saturation sensor 15 senses oxygen saturation in the blood of the passenger.
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(25) Controller 20 additionally is configured to receive information relating to the fullness of buffer or reservoir 40 associated with each particular face mask 30 (block 54) from the sensor 26. If reservoir 40 is full of oxygen (branch 55), controller 20 signals delivery valve (or delivery valve) 22 to close (block 62). When delivery valve 22 closes, oxygen no longer flows from source 14 to (full) reservoir 40, hence avoiding valuable oxygen being shunted to the cabin environment 2 and thereby wasted. By contrast, if reservoir 40 is not full of oxygen (branch 53), controller 20 causes or permits delivery valve 22 to remain open, thus allowing oxygen to flow from source 14 to reservoir 40 (block 64) in the first supply mode. Such oxygen flow may occur at any desired rate, typically—but not necessarily—as functions of the altitude and descent rate of the aircraft. More generally, the flow of oxygen is adjusted between a low flow (about 3 litres per minute) and a high flow (about 40 litres per minute) depending on the aircraft altitude (and its derivative function the descent rate), the cabin altitude, the composition of the exhalation gas of the user, the breathing frequency of the user and the blood oxygen saturation of the user.
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(27) Reservoir 40 may be of any desired size, shape, and construction. It may, for example, take the form of a bag similar to that described in the Cannon patent. As an alternative example, reservoir 40 may be a bellows-type accumulator (see
(28) In some versions of the invention, sensor 26 is configured to sense whether its associated reservoir 40 is, or is not, full of oxygen. For these versions, therefore, sensor 26 need only provide a binary output (FULL/NOT FULL) to controller 20. In other versions of the invention, sensor 26 may be adapted to provide more precise information respecting reservoir 40—e.g. that reservoir 40 is 86% full of oxygen, or within a range of 20-40% full of oxygen, etc. This more-precise information as provided to controller 20 could allow determination of certain breathing characteristics of the passenger such as breathing rate or inhalation speed, which in turn could be used to allow inferences as to whether the passenger is hyperventilating or unconscious, as examples, in order to adjust the flow of breathing gas provided to the user. Information supplied by sensors 26 additionally may be relayed to the aircraft crew for determination of the number of passengers breathing through masks 30, which could be compared against flight manifests as a check as to whether any passengers seem not to be using masks 30.
(29) Delivery valve 22 may alone, or together with other components, control oxygen delivery in any suitable manner. Exemplary delivery controls include pulse-width modulation (PWM) of oxygen flow, variable valves, or variable upstream pressures through orifices (for instance controlling pressure downstream the pressure regulator 18). Persons skilled in the art will, of course, recognize that other delivery manners may be used—including some that might not require use of delivery valve 22.
(30) When the delivery valve 22 is an on/off valve controlled in pulse-width modulation or the like, the delivery 22 may be controlled by the controller 20 both in order to fulfil two functions, adjusting the continuous flow of breathing gas and to interrupt the flow of breathing gas when the filling threshold of the reservoir 40 (preferably the reservoir 40 is dull) is reached. And, the continuous flow of breathing gas supplying each reservoir 40 may be individually adjusted based on characteristics sensed depending on the user (for instance, blood saturation or breathing rate, inhalation speed . . . ).
(31) In a variant embodiment, the delivery valve 22 may be controlled by the controller 20 in order to fulfil the function of interrupting the flow of breathing gas when the filling threshold of the reservoir 40 (preferably the reservoir 40 is full) is reached whereas the controller 20 controls the regulator 18 to adjust the continuous flow. The continuous flow may be adjusted by adjusting the pressure downstream the regulator 18. In such a case, the regulator 18 is a real-time controlled regulator and a calibrated is preferably provided in tubing 4 or in the delivery valve 22. When the system 10 comprises only one regulator 18, the continuous flow of breathing gas is adjusted at the same value for all the face masks 30 supplied by the regulator 18. But, the continuous flow can be independently interrupted by the delivery valve 22 for each face mask 30.
(32) In essence, some of the present systems 10 allow each reservoir 40 to accumulate an amount of oxygen greater than would be present should the minimum oxygen delivery per unit time be employed (as per federal U.S. regulations). As an example, at least one version of reservoir 40 may accumulate one liter of oxygen. Thus, even if a passenger's blood has become materially desaturated of oxygen, ample oxygen may be present in reservoir 40 for direct inhalation by the passenger in order to permit him or her to recover from the desaturation.
(33) Sensors 26 may be of any suitable type. Examples of possible sensors 26 include micro-switches, internal pressure sensors, laser distance sensors, lanyards (see
(34) If sensor 26 is configured to provide only binary outlet (FULL/NOT FULL), hysteresis could be included in the detection circuitry to present nuisance (i.e. small, frequent) top-ups of reservoir 40 due to events such as signal noise, small leaks, or otherwise. In particular, as depicted in the flow chart of
(35) Controller 20 could be programmed to query sensor 26, or sensor 26 could be configured to communicate information to controller 20 at fixed or variable intervals even if not having received a query from the controller 20. Any communication described herein that may be accomplished electronically may be performed either wirelessly or with wires.
(36) Finally, systems of the invention may operate in a second (emergency) supply mode (block 66), preferably a smoke-prevention mode in the illustrated. If smoke, or more generally toxic gas in the cabin ambient air 2 is detected (block 58) by the fume sensor 8, the controller 20 controls the delivery valve 22 (or in variant the regulator 18) in the second (emergency) supply mode (block 66) along branch 59, instead of the first (main) supply mode (block 64) along branch 57. In such second (emergency) supply mode the oxygen delivery rate would not necessarily be dependent on aircraft altitude and descent rate, but instead could be chosen so as to maintain each reservoir 40 as full at all times. So, the oxygen delivery rate in the second (emergency) supply mode is maximum and preferably higher or equal to the high flow in the first (main) supply mode (for instance, about 40 litres per minute). This approach would allow the reservoir 40 to accumulate sufficient oxygen to accommodate the entire breathing cycle of the passenger, even at peak demand, so as to prevent the passenger from breathing any smoky cabin air.
(37) In case, the controller 20 controls the delivery valve 22 to adjust the continuous flow of breathing gas supplying the associated reservoir 40, preferably in the second continuous mode the delivery valve 22 stays fully open. And, in the first continuous mode, if the delivery valve 22 is an/off valve, the rate during which the delivery valve 22 is open may be adjusted in order to adjust the continuous flow of breathing gas supplying the associated reservoir 40 between the low flow and the high flow.
(38) In variant, if the controller 20 controls the regulator 18 in order to adjust the continuous flow of breathing gas supplying the associated reservoir 40, in the first continuous mode, pressure downstream regulator may vary between a low absolute pressure (for instance 1.5 bar) and a high pressure (for instance 6 bar), and in the second mode the regulator 18 may be controlled to set the high pressure below the regulator 18 in tubing 4.
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(40) The reservoir 40 extends between a first longitudinal end 40a and a second longitudinal end 40b and has an internal volume 42.
(41) The reservoir 40 is connected to the face mask 30 through the first longitudinal end 40a. The reservoir 40 is connected to the second tubing 4B through the second longitudinal end 40b. Connection to the second tubing 4B located near the second longitudinal end 40b may allow second tubing 4B to facilitate unfurling of reservoir 40 as it inflates in use. In either situation, second tubing 4B preferably attaches elsewhere than at an end of a reservoir bag distal from the face mask (as occurs conventionally).
(42) In a variant the reservoir could be connected to the second tubing 4B near the first longitudinal end 40a. Connection located near the first longitudinal end 40a be beneficial at least in that second tubing 4B could be attached directly to the inlet valve 32 at a rear of face mask 30 and thus would not affect inflation and deflation of the reservoir 40. In particular, the reservoir 40 would not need to counteract the weight of second tubing 4B when it deflates. Also, when face mask 30 and the reservoir 40 are stowed, second tubing 4B would not pull on reservoir 40 and thus disturb its positioning and arrangement.
(43) As depicted in
(44) In
(45) Presently preferred is that reservoir 40 be made of supple material similar to that of conventional reservoir bags. More robust material may be used instead, however. Alternatively or additionally, reservoir 40 may be reinforced using a plastic backing plate 46 at the second longitudinal end 40b.
(46) Strings or threaded tethers conceivably could be utilized to prevent over-extension or burst of reservoir 40 when pressurization is desired.
(47) Bellows-type reservoirs need not be stored within cups of face masks. They likewise need not be folded—or need not be folded as compactly as are conventional bags, hence reducing any likelihood that the reservoirs will fail to inflate appropriately. Moreover, employing a bellows additionally creates a buffer (reservoir) configured to adapt better to peak instantaneous flow of the dynamic breathing of a passenger (or crewmember).
(48) Reservoir 40 may be made of flexible, relatively thin plastic material, as is conventional. Alternatively, the reservoir 40 may be formed of material sufficient to allow them to be pressurized, generating reduced envelopes as compared to conventional unpressurized bags. Inflation and deflation of the bellows further may furnish to crewmembers better visual indication of the delivery of respiratory gas to and consumption of the gas by passengers.
(49) Otherwise, in the embodiment shown in
(50) As the reservoir 40 is in the form of a bellows the extension of the reservoir 40 is roughly linearly proportional to the volume of gas within. When the reservoir 40 is full the lanyard 25 pulls on and activates the switch 24. The
(51) Otherwise, in the embodiments illustrated in
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(53) For the detection of the state (filling) of the reservoir 40, as schematically illustrated in
(54) The information between the sensors 26 and the controller 20 may be transmitted by a RFID module 38 that changes its response based on the filling state of the reservoir 40. That means the RFID module 38 is used to power and read the sensor 26. This RFID antenna of the RFID module 38 is preferably encapsulated in the wall of the reservoir 40 or the face mask 30. The transmitter of the RFID module 38 is connected to the controller 20.
(55) In the embodiment shown in
(56) In another variant, the information between sensors 26 and the controller 20 may be transmitted by waves such as radio, Bluetooth, WiFi powered by a battery.
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(58) In order to detect the filling state of the reservoirs 40 in another variant the sensor 26 may include sensors to measure the flow from the tubing 4B entering within the reservoir 40 and the flow exiting the reservoir toward the face mask 30 (through the inlet valve 32), integrating the difference along the time. Indeed, the variation of the volume of gas inside the reservoir is equal to the volume entered minus the volume exited. Such flow sensors may be spirometer, venture meter, orifice plate, or any other suitable technology.
(59) These examples are not intended to be mutually exclusive, exhaustive, or restrictive in any way, and the invention is not limited to these example embodiments but rather encompasses all possible modifications and variations within the scope of any claims ultimately drafted and issued in connection with the invention (and their equivalents). For avoidance of doubt, any combination of features not physically impossible or expressly identified as non-combinable herein may be within the scope of the invention.
(60) The entire contents of the Cannon patent are incorporated herein by this reference. Further, although applicant has used the term “aircraft” herein, persons skilled in the relevant field will recognize that the present invention may be employed in other vehicles or in stationary objects such as (but not limited to) buildings. Finally, references to “oxygen” herein need not necessarily refer to gases containing 100% oxygen, but may also refer to other breathing gases containing at least some oxygen.