Condensate pump assembly
11739977 · 2023-08-29
Assignee
Inventors
- Christopher Gee (East Sussex, GB)
- Christopher Forshaw (East Sussex, GB)
- Joseph Sharpstone (East Sussex, GB)
- Gary Haffenden (East Sussex, GB)
Cpc classification
F24F13/222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F13/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided a condensate pump assembly (100) for use in an air conditioning system. The condensate pump assembly (100) comprises a pump (102) arranged in a housing (104) to pump liquid from a liquid inlet (116) towards a liquid outlet (106). The condensate pump assembly (100) further comprises a liquid receptacle (108) arranged, in a first position in the housing (104), to receive condensate from a condensate inlet (110) and to be in fluid communication with the liquid inlet (116). The liquid receptacle (108) is movable to a second position removed from the housing (104), whereby to empty the liquid receptacle (108). The condensate pump assembly (100) further comprises selective release (112, 114) means operable by a hand of a user to release the liquid receptacle (108) for movement from the first position towards the second position.
Claims
1. A condensate pump assembly for use in an air conditioning system, the condensate pump assembly comprising: a pump arranged in a housing to pump liquid from a liquid inlet towards a liquid outlet; a liquid receptacle arranged, in a first position in the housing, to receive condensate from a condensate inlet and to be in fluid communication with the liquid inlet, the liquid receptacle movable to a second position removed from the housing, whereby to empty the liquid receptacle; and a release operable from a base surface of the condensate pump assembly by a hand of a user squeezing a thumb of the hand towards a finger of the hand to release the liquid receptacle for movement from the first position towards the second position when the condensate pump assembly is mounted for use.
2. The condensate pump assembly as claimed in claim 1, wherein the release comprises a resilient member biased to hold the liquid receptacle in the first position and movable to release the liquid receptacle for movement from the first position towards the second position.
3. The condensate pump assembly as claimed in claim 2, wherein the resilient member is provided on the liquid receptacle and is biased to engage with a corresponding lip provided on the housing.
4. The condensate pump assembly as claimed in claim 1, wherein the liquid receptacle is secured in the first position only by the release.
5. The condensate pump assembly as claimed in claim 1, wherein a base portion of the liquid receptacle provides an outer surface of the condensate pump assembly.
6. The condensate pump assembly as claimed in claim 1, wherein the housing comprises a shroud portion extending over a side wall of the liquid receptacle, whereby to hide the side wall of the liquid receptacle from view when the liquid receptacle is in the first position in the housing.
7. The condensate pump assembly as claimed in claim 1, wherein the release comprises at least one snap-fit joint at a first end of the liquid receptacle.
8. The condensate pump assembly according to any preceding claim, wherein the release comprises a peg member at a second end opposed to a first end of the liquid receptacle, and wherein the peg member is configured, in use, to apply a force against the housing to secure the liquid receptacle when attached to the housing.
9. The condensate pump assembly as claimed in claim 8, wherein the release comprises a support member configured to resist bending of the peg member.
10. The condensate pump assembly as claimed in claim 1, wherein the release is operable by either hand of the user.
11. The condensate pump assembly as claimed in claim 1, wherein the pump is a reciprocating pump.
12. The condensate pump assembly as claimed in claim 11, wherein the housing comprises at least one mounting point for mounting the condensate pump assembly to a wall, and wherein an axis of reciprocation of the reciprocating pump is arranged to be substantially parallel to the wall when the condensate pump assembly is mounted to the wall.
13. A condensate pump assembly, comprising: a pump arranged in a housing to pump liquid from a liquid inlet towards a liquid outlet; a liquid receptacle arranged, in a first position in the housing, to receive condensate from a condensate inlet and to be in fluid communication with the liquid inlet, the liquid receptacle movable to a second position removed from the housing, whereby to empty the liquid receptacle; a release operable by a hand of a user to release the liquid receptacle for movement from the first position towards the second position; a liquid level sensor configured to detect a liquid level in the liquid receptacle when the liquid receptacle is in the first position; and a pump controller configured to operate the pump when the liquid level sensor outputs a first signal indicative of a liquid level within the liquid receptacle above a level of the liquid inlet to the pump and to stop the pump when the liquid level sensor outputs a second signal indicative of a liquid level within the liquid receptacle approaching or below the level of the liquid inlet to the pump.
14. A kit of parts for assembling a condensate pump assembly comprising: a housing; a pump to be arranged in the housing and operable to pump liquid from a liquid inlet towards a liquid outlet; and a liquid receptacle for insertion into a first position in the housing to receive condensate from a condensate inlet of the housing and to be in fluid communication with the liquid inlet, the liquid receptacle movable from the first position into a second position, removed from the housing, whereby to empty the liquid receptacle, wherein one or both of the housing or the liquid receptacle comprise a release operable from a base surface of the condensate pump assembly by a hand of a user squeezing a thumb of the hand towards a finger of the hand to release the liquid receptacle for movement from the first position towards the second position; when the condensate pump assembly is mounted for use.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(11)
(12) The condensate pump assembly 100 further comprises a liquid receptacle in the form of an open-topped, rectangular container 108. The container 108 comprises a base portion and four walls (not labelled in
(13)
(14) The liquid receptacle 108 is also provided with a weir 132, 134 extending from a base portion thereof whereby to prevent the passage of contaminants having a density greater than a bulk density of the condensate. In this example, each of the outer portion 109a and the inner portion 109b of the liquid receptacle 108 is provided with a weir 132, 134 respectively, extending up from a base surface thereof. A height of the weirs 132, 134 is around 2.5 millimetres, and is such that the inner portion 109b can be mounted within the outer portion 109a without significant reduction of the available volume of the liquid receptacle 108. It will be understood that the height of the weirs 132, 134 may be greater or lesser, depending on the particles to be stopped by the weirs 132, 134. In this example, the weirs 132, 134 are formed as two substantially concentric, semi-annular protrusions from the base portion of each of the outer portion 109a and the inner portion 109b respectively. It will be understood that a different number and/or shape of weirs 132, 134 may be used. Further, the weirs 132, 134 are arranged on both sides of the filter 118. The weirs 132, 134 act to prevent the onward passage of any foreign objects or contaminants, having a density greater than a bulk density of the condensate, into the reciprocating pump 102.
(15) In this way, none, or at least very few foreign objects or contaminants from the air conditioning unit pass to the second reservoir 122 of the liquid receptacle 108. The liquid inlet 116 is formed from a hollow tube having an open end and extending substantially downwards within the second reservoir 122 to a depth below a height of the filter 118. The hollow tube enters the second reservoir 122 of the liquid receptacle 108 through an open upper portion of the liquid receptacle 108. In this example, the open end of the liquid inlet 116 extends to a position over half of the height of the filter 118. Thus, the liquid inlet 116 can extract liquid from the liquid receptacle 108 up to a depth of the open end of the liquid inlet 116. The hollow tube forming the liquid inlet 116 is connected, at an end opposite the open end, to the reciprocating pump 102. On operation of the reciprocating pump 102, the liquid is drawn from the second reservoir 122 of the liquid receptacle 108 via the liquid inlet 116. The liquid is pumped out of the condensate pump assembly 100 through the liquid outlet 106 by the reciprocating pump 102. Operation of the reciprocating pump 102 of the condensate pump assembly 100 is explained more fully with reference to
(16) The liquid receptacle 108 can be released from the first position for movement towards the second position by operation of the selective release means in the form of the a first resilient member 112 and a second resilient member 114. The resilient members 112, 114 are biased to hold the liquid receptacle 108 in the first position within the housing 104. In particular, the resilient members 112, 114 are in the form of a first resilient clip 112 and a second resilient clip 114 connected to a side wall of the liquid receptacle 108 and extending towards a base surface of the condensate pump assembly 100. Each of the resilient clips 112, 114 is biased outwardly against a corresponding lip (not shown) provided on the housing 104, whereby to secure the liquid receptacle 108 in the first position in the housing 104. The outwardly biased resilient clips 112, 114 exert a pressure against the respective corresponding lips provided on the housing 104, whereby to substantially prevent any rattle of the liquid receptacle 108 in the housing 104 when the liquid receptacle is secured in the first position in the housing 104. In effect, the resilient clips 112, 114 act as a form of shock absorber to substantially eliminate any rattle of the liquid receptacle 108 in the housing 104. A finger recess 115 is defined in a base surface of the housing 104, whereby to allow a finger or thumb of a user to engage with an outer side of the second resilient clip 114. By squeezing the resilient clips 112, 114 together using opposing digits on a hand of a user, the resilient clips 112, 114 can both be disengaged from their respective lips at substantially same time, in a single movement of the hand, releasing the liquid receptacle 108 for movement from the first position towards the second position. The movement of the liquid receptacle 108 after disengagement of the resilient clips 112, 114 from the respective corresponding lips on the housing 104 is substantially downwards in use. It will be understood that the selective release means is operable by any one of the hands of a user, and does not require both hands of a user, neither does such operation require one particular hand of the user. Furthermore, squeezing the resilient clips 112, 114 also serves to grip the liquid receptacle 108 securely in the hand of a user, preventing accidental spillage of the contents thereof. In the present example, the resilient clips 112, 114 can be squeezed between a thumb and forefinger of the same hand for to release the liquid receptacle 108 from the first position.
(17) In this example, it will be appreciated that the liquid receptacle 108 is symmetric about a plane of symmetry across the liquid receptacle 108 and transverse to a direction of liquid flow through the liquid receptacle 108. Thus, the liquid receptacle 108 can be mounted within the housing 102 in one of two rotational positions.
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(21) The condensate pump assembly 100 further comprises a pump controller (not shown). The pump controller may be implemented in hardware or software, or a combination of both. The pump controller is configured to operate the pump 102 when the liquid level sensor 130 outputs a first signal indicative of a liquid level within the liquid receptacle 108 at least a predetermined amount above a level of the open end of the liquid inlet 116 and to stop the pump 102 when the liquid level sensor 130 outputs a second signal indicative of a liquid level within the liquid receptacle 108 approaching or below a level of the liquid inlet 116. The pump controller is also configured to output a warning when the liquid level sensor 130 outputs a warning signal indicative of a liquid level within the liquid receptacle 130 above a predetermined warning level within the liquid receptacle 108. The air conditioning system is configured to stop operation of the air conditioning unit in response to the warning output.
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(23) A pair of support members 230 is also shown extending from the base surface 225 and configured to secure a filter 232 within the liquid receptacle 200. By placing the filter 232 in the fluid flow path between the fluid inlet and the pump and securing the filter 232 such that the filter 232 extends across the width of the liquid receptacle, larger particulate debris can be prevented from reaching the pump 102. The filter 232 has a length along the surface of the filter 232 in a direction across the liquid receptacle 200 greater than the distance between the facing walls of the liquid receptacle 200. This ensures that the cross-sectional area of the filter 232 is greater than the cross-sectional area of the distance directly across the liquid receptacle 200 whereby to improve the capacity of the filter 232. While the filter 232 is shown comprising a plurality of circular holes, it would be apparent that other shapes of holes may be used. While a pair of supports members 230 have been shown, it would be apparent that other arrangements may be used to secure the filter 232. Such arrangements may include more or fewer than two extending members 230. The filter 232 may be secured to the underside of an upper housing portion 107 or the base surface 225 of the liquid receptacle 200. A seal is formed between the upper housing portion 107 and housing 104 by a gasket 135. The filter 232 may be secured by slots or grooves within the surfaces that define the liquid receiving volume. This filter arrangement may be used in place of the filter arrangement of the embodiment illustrated in
(24) The liquid receptacle 200 is secured to the housing 104 by selective release means. The selective release means allows the liquid receptacle 200 to be movable from a first position, as shown in
(25) In summary, there is provided a condensate pump assembly (100) for use in an air conditioning system. The condensate pump assembly (100) comprises a pump (102) arranged in a housing (104) to pump liquid from a liquid inlet (116) towards a liquid outlet (106). The condensate pump assembly (100) further comprises a liquid receptacle (108) arranged, in a first position in the housing (104), to receive condensate from a condensate inlet (110) and to be in fluid communication with the liquid inlet (116). The liquid receptacle (108) is movable to a second position removed from the housing (104), whereby to empty the liquid receptacle (108). The condensate pump assembly (100) further comprises selective release (112, 114) means operable by a hand of a user to release the liquid receptacle (108) for movement from the first position towards the second position.
(26) Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
(27) Features, integers, characteristics, compounds, chemical moieties or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.