Electric component with fail safe element
11740280 · 2023-08-29
Assignee
Inventors
- Alfred Hofrichter (Hartberg, AT)
- Volker Wischnat (Deutschlandsberg, AT)
- Johann Pichler (Breitenau Am Hochlantsch, AT)
Cpc classification
H01C1/012
ELECTRICITY
H01C1/144
ELECTRICITY
H01C7/06
ELECTRICITY
H01C1/02
ELECTRICITY
H02H3/05
ELECTRICITY
H01C1/014
ELECTRICITY
H02H9/001
ELECTRICITY
H01C3/00
ELECTRICITY
H02H9/026
ELECTRICITY
International classification
H02H9/00
ELECTRICITY
Abstract
An electric component with a fail safe element is disclosed. In an embodiment a component includes a functional element and a fail safe element electrically interconnected therewith, wherein the fail safe element is configured to ensure a minimum resistance or a minimum conductivity of the component in the event of a failure of the functional element.
Claims
1. An electric component comprising: a functional element; and a fail safe element electrically interconnected therewith, wherein the fail safe element is configured to ensure a minimum resistance or a minimum conductivity of the component in an event of a failure of the functional element, wherein the fail safe element comprises a carrier for the functional element, and wherein the carrier comprises a rod onto which the functional element and contacting facilities of the functional element are pushed such that the rod protrudes out of the functional element at opposite sides of the functional element.
2. The component according to claim 1, wherein the functional element is a PTC thermistor or an NTC thermistor.
3. The component according to claim 1, wherein the functional element is an inrush current limiter or a temperature sensor.
4. The component according to claim 1, wherein the fail safe element is interconnected in parallel with the functional element.
5. The component according to claim 1, wherein the fail safe element is an ohmic resistor.
6. The component according to claim 1, wherein, in case of a parallel interconnection, a resistance of the fail safe element at 25° C. is at least double a magnitude of a resistance of the functional element and, in case of a series interconnection, a resistance of the fail safe element at 25° C. is at most half a magnitude of a resistance of the functional element.
7. The component according to claim 1, wherein at −40° C. a resistance of the fail safe element is less than a resistance of the functional element.
8. The component according to claim 1, wherein the fail safe element is additionally configured to indicate the failure of the functional element.
9. A component arrangement comprising: at least two components according to claim 1.
10. A method for detecting the failure of the functional element according to claim 1, the method comprising: measuring a total resistance of the component; and indicating the failure when the total resistance corresponds to a calculated total resistance in case of the failure of the functional element.
11. An electric component comprising: a functional element; and a fail safe element electrically interconnected therewith, wherein the fail safe element is configured to ensure a minimum resistance or a minimum conductivity of the component in an event of a failure of the functional element, wherein the fail safe element comprises a housing for the functional element, and wherein, in case of a parallel interconnection, a resistance of the fail safe element at 25° C. is at least double a magnitude of a resistance of the functional element and, in case of a series interconnection, a resistance of the fail safe element at 25° C. is at most half a magnitude of a resistance of the functional element.
12. The component according to claim 11, wherein the functional element is a PTC thermistor or an NTC thermistor.
13. The component according to claim 11, wherein the functional element is an inrush current limiter or a temperature sensor.
14. The component according to claim 11, wherein the fail safe element is interconnected in parallel with the functional element.
15. The component according to claim 11, wherein the fail safe element is an ohmic resistor.
16. The component according to claim 11, wherein at −40° C. a resistance of the fail safe element is less than a resistance of the functional element.
17. The component according to claim 11, wherein the fail safe element is additionally configured to indicate the failure of the functional element.
18. A component arrangement comprising: at least two components according to claim 11.
19. A method for detecting the failure of the functional element according to claim 11, the method comprising: measuring a total resistance of the component; and indicating the failure when the total resistance corresponds to a calculated total resistance in case of the failure of the functional element.
20. An electric component comprising: a functional element; and a fail safe element electrically interconnected therewith, wherein the fail safe element is configured to ensure a minimum resistance or a minimum conductivity of the component in an event of a failure of the functional element, wherein the fail safe element comprises a housing for the functional element, and wherein at −40° C. a resistance of the fail safe element is less than a resistance of the functional element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(13) Preferably, in the following figures, identical reference signs refer to functionally or structurally corresponding parts of the various embodiments.
(14)
(15) The functional element 2 has a greatly temperature-dependent resistance, for example. The functional element 2 can be embodied as an NTC thermistor (NTC component). The functional element 2 or the entire component 1 can be configured for limiting an inrush current (ICL component). The functional element 2 can also be embodied as a varistor. The functional element 2 or the entire component 1 can also be embodied as a surge arrestor.
(16) Alternatively, the functional element 2 can also be embodied as a PTC thermistor (PTC element). By way of example, the functional element 2 or the entire component 1 serves as a temperature sensor or as a temperature regulator, in particular as a heating element.
(17) In order to maintain a minimum current in the case of a contact separation, the component 1 comprises a fail safe element 3 interconnected in parallel with the functional element 2. In particular, the fail safe element 3 bridges the functional element 2 in the case of a contact separation. The fail safe element 3 has a resistance such that in normal operation the functioning of the functional element 2 is not impaired or is impaired only to a small extent. In particular, the fail safe element 3 fulfils the function of a high-resistance conductor and can be embodied for example as a suitably dimensioned piece of wire or an ohmic resistor. The fail safe element 3 can also be embodied as a suitably dimensioned PTC thermistor.
(18) The fail safe element 3 produces a bridging between electrical contacting facilities 5, 6 of the functional element 2. The contacting facilities 5, 6 can be for example leads or external contacts of the functional element 2.
(19) The total resistance R.sub.tot of the component 1 results from the resistance R.sub.F of the functional element 2 and the resistance R.sub.S of the fail safe element 3 by way of 1/R.sub.tot=1/R.sub.F+1/R.sub.S.
(20) The magnitude of the resistance R.sub.S of the fail safe element 3 at 25° C., for example, is significantly greater than the resistance R.sub.F of the functional element 2, with the result that the resistance R.sub.tot of the entire component 1 at normal temperature is close to the resistance of the functional element 2. By way of example, a maximum deviation of 10%, at 25° C., for example, is obtained.
(21) In the case of parallel interconnection, the deviation between the total resistance of the component 1 and the resistance of the functional element 2 is all the smaller, the higher the resistance of the fail safe element 3.
(22) Moreover, the fail safe element 3 can be chosen such that at low temperature its resistance R.sub.S is less than or equal to the resistance of the functional element 2. By way of example, a low temperature is present at less than or equal to −40° C.; by way of example, a range of from −55° C. to −40° C. is considered here. A range of less than or equal to −25° C. can also be considered as low temperature, in particular a range of from −55° C. to −25° C.
(23) In this way, it is possible to set the maximum resistance of the component 1 over the selected temperature range. In the case of parallel interconnection, the maximum resistance of the component 1 is all the lower, the lower the resistance of the fail safe element 2.
(24) Consequently, the total resistance of the component 1 at low temperatures is less than the resistance of only the functional element 2, which results in a lower power loss. The characteristic curve can thereby be “linearized” at cold temperatures. Consequently, in addition to its fail safe function, the fail safe element 3 can also improve the properties of the component 1 or of the functional element 2 during normal operation.
(25) In addition to the fail safe function, the fail safe element 3 can also provide an alarm signal for failure or for damage of the functional element 2 and/or initiate a fault mode for the component 1 or a superordinate system. For this purpose, by way of example, the total resistance of the component 1 is determined. If the total resistance corresponds to the resistance of the fail safe element 3, this can be interpreted as a signal for the failure of the functional element 2.
(26)
(27) The functional element 2 is a disk-type NTC thermistor, which for example comprises a sintered metal oxide and is provided with an outer metallization. The functional element 2 is electrically contacted via contacting facilities 5, 6 in the form of leads. The contacting facilities 5, 6 are embodied as wires which extend parallel to one another and for example also mechanically carry the functional element 2.
(28) The fail safe element 3 is embodied as wire 4, in particular as a wire bridge. The fail safe element 3 electrically connects the contacting facilities 5, 6 and bridges the functional element 2 in the case of a failure as a result of contact separation. The fail safe element 3 is connected to the contacting facilities 5, 6 by soldering or welding, for example.
(29) In the present case, the fail safe element 3 is formed only by the wire bridge. In an alternative embodiment, the fail safe element 3 can comprise a resistance component that provides an ohmic resistance. The resistance component is connected to the contacting facilities 5, 6 via connection wires, for example. The resistance component comprises a ceramic main body, for example.
(30) The fail safe element 3 is realized together with the functional element 2 in a component 1. In particular, only a slight modification of a known component without a fail safe element 3, i.e., of a component comprising only the functional element 2 and the contacting facilities 5, 6, may be necessary. Consequently, a known component, in a cost-effective manner, can be provided with a fail safe element 3 and be mounted as usual.
(31)
(32) The functional element 2 is embodied in the form of a disk having a hole 14. The functional element 2 can also take a different form. On both sides, the functional element 2 has external contacts 9, 10 for electrical contacting. The external contacts 9, 10 are embodied as metallizations, for example.
(33) The fail safe element 3 is embodied as a carrier 7 for the functional element 2 and/or for the contacting facilities 5, 6. The fail safe element 3 comprises for example a high-resistance conductor, such as, e.g., conductive plastic or a metal having a suitable resistivity. By way of example, steel is involved.
(34) In the present case, the fail safe element 3 is embodied in the form of a rod, in particular a threaded rod, to which the functional element 2 is secured. The functional element 2 is for example pushed onto the rod. The fail safe element 3 can also take a different form.
(35) The contacting facilities 5, 6 are arranged on both sides of the functional element 2, for example, and are carried by the fail safe element 3. By way of example, the contacting facilities 5, 6 comprise disk-shaped contact elements that are pushed onto the fail safe element 3. By way of example, copper contacts are involved. The contacting facilities 5, 6 can be embodied in particular in the form of cable lugs.
(36) The contacting facilities 5, 6 and/or the functional element 2 can be secured to the fail safe element 3 by securing elements 12, 13. By way of example, the securing elements 12, 13 are embodied as nuts and screwed onto the fail safe element 3. The securing elements 12, 13 can also produce an electrical connection between the contacting facilities 5, 6 and the fail safe element 3. The contacting facilities 5, 6 can also be fixedly connected to the functional element 2, for example soldered to the functional element 2.
(37) The contacting facilities 5, 6 are electrically conductively connected to the fail safe element 3, such that the fail safe element 3 produces a bridging in the event of a failure of the functional element 2 as a result of contact separation.
(38) As an alternative thereto, the fail safe element 3 can also be embodied as a housing for the functional element 2 or as a housing part. In this case, the functional element 2 is embodied for example as a disk without a hole. The housing or housing part forms for example a protection of the functional element 2 from the outside. The housing or housing part can completely or partly enclose the functional element 2. The housing or housing part can be directly connected to the functional element 2. Alternatively, the housing or housing part is not directly connected to the functional element 2.
(39) The fail safe element 3 can additionally be provided, for example coated, with an insulator, such as, e.g., lacquer, plastic, enamel or a glazing, on its exterior. Electrical flashovers or leakage currents can thus be avoided for safety reasons. Furthermore, corrosion can be avoided in order to ensure the fail safe function.
(40) Furthermore, the fail safe element 3 can also be realized as an alternative securing possibility for components such as, e.g., PTC, NTC or ICL disks.
(41)
(42) The functional element 2 is configured for arrangement on a carrier 8, for example a circuit board. Contacting facilities 5, 6, for example in the form of soldering pads are arranged on the carrier 8. The fail safe element 3 is arranged on the contacting facilities 5, 6 and electrically connects the contacting facilities 5, 6. The functional element 2 is arranged on the fail safe element 3.
(43) By way of example, the fail safe element 3 is soldered to the functional element 2 and produces a high-resistance connection between external contacts 9, 10 of the functional element 2. By way of example, the fail safe element 3 is embodied as a metallic resistance bridge, e.g., in the form of a plate, or as an ohmic resistor.
(44)
(45) In the case of a short circuit of the functional element 2, the functional element 2 forms only a low or no resistance, and so a high current flow via the functional element 2 can occur. In order to ensure a sufficient resistance of the component 1 even in the case of a short circuit, the fail safe element 11 is interconnected in series with the functional element 2, for example is connected downstream of the functional element 2.
(46) The fail safe element 11 has a low resistance at envisaged operating temperatures. By way of example, temperatures of up to 120° C. are designated as envisaged operating temperature. The envisaged operating temperature can vary depending on the functional element 2 used. The resistance of the fail safe element 11 is significantly lower than the resistance of the functional element 2 for example at an envisaged operating temperature.
(47) By way of example, the fail safe element 11 has a resistance of R.sub.S=10.sup.2 ohms. The fail safe element 11 has this resistance for example even at high temperatures, for example at temperatures of greater than 120° C. In the event of a failure of the functional element 2 in the absence of the fail safe element 11 the resistance R.sub.tot would be 0 ohms. Owing to the presence of the fail safe element 11, the resistance R.sub.tot is 10.sup.2 ohms. A minimum resistance of the component 1 is thus ensured.
(48) By way of example, the fail safe element 11 is embodied as a PTC thermistor element, in particular as a ceramic PTC element. The PTC thermistor element for example has a low resistance at a customary use temperature of the functional element 2 and has a high resistance at high temperatures. The fail safe element 11 can also have a resistance that is largely constant with respect to temperature. The fail safe element 11 can be formed for example from a wire, in particular as a wire coil or as a suitably dimensioned piece of wire.
(49) Here, too, in addition to the fail safe function, the fail safe element 11 can provide an alarm signal for failure or for damage of the functional element 2 and/or initiate a fault mode for the component 1 or a superordinate system. If the total resistance corresponds to the resistance of the fail safe element 11, this can be interpreted as a signal for the failure of the functional element 2.
(50)
(51) The functional element 2 is for example a disk-type PTC thermistor, which for example comprises a sintered metal oxide and is provided with an exterior metallization. The functional element 2 is electrically contacted via contacting facilities 5, 6. The contacting facilities 5, 6 are embodied, as in
(52) One contacting facility 6 is simultaneously embodied as a fail safe element 11. The fail safe element 11 can also form only part of the contacting facility 6 or be connected as a separate element to the contacting facility 6. The fail safe element 11 is embodied for example as a suitably dimensioned piece of wire 4 or as a separate ohmic resistor. The resistivity of the fail safe element 11 is greater than the resistivity of the other contacting facility 5.
(53)
(54) The fail safe element 3 interconnected in parallel ensures that a current flow through the component 1 still occurs in the case of a contact separation of the functional element 2. The fail safe element 11 interconnected in series ensures a minimum resistance of the component 1 in the event of a short circuit of the functional element 2.
(55) By way of example, both fail safe elements 3, ii are embodied as suitably dimensioned pieces of wire or ohmic resistors. In particular, the component 1 can be present as a combination of the embodiments from
(56) In addition to the fail safe function, the fail safe elements 3, ii can also provide an alarm signal and/or initiate a fault mode. If the total resistance of the component 1 corresponds to the resistance of the sum of the fail safe elements 3, ii, this can be interpreted as a signal for the failure of the functional element 2.
(57)
(58)
(59) At an operating temperature of 25° C., the functional element 2, i.e., the pure NTC element, has a resistance R.sub.F=40 ohms. The resistance of the functional element 2 decreases greatly as the temperature T rises. By way of example, the functional element 2 has a B.sub.25/100 value of ˜3500 K. The B.sub.25/100 value is a measure of the gradient of the R-T characteristic curve. NTC elements having other B values are also suitable here.
(60) Differently dimensioned fail safe elements 3 are considered. The fail safe elements 3 are embodied as ohmic resistors with values of R.sub.S600=600 ohms, R.sub.S200=200 ohms and R.sub.S100=100 ohms. The subscripted number indicates in each case the resistance of the fail safe element 3 used. The resistance of the respective fail safe element 3 is largely constant in the temperature range under consideration of from −55° C. to 150° C.
(61) At a temperature T=25° C., the resistances of the fail safe elements 3 under consideration are significantly greater than the resistance R.sub.F of the functional element 2. In the present case, the resistances R.sub.S are more than double the magnitude of the resistance of the functional element 2 at 25° C.
(62) The total resistance of the component 1 is denoted by R.sub.tot,600 and R.sub.tot,200 and R.sub.tot,100, respectively, wherein the subscripted number indicates in each case the resistance of the fail safe element 3 used. It is evident that the use of the fail safe elements 3 results in a linearization of the resistance characteristic curve, which here is all the greater, the lower the resistance of the fail safe element 3. By way of example, the fail safe element 3 is chosen in such a way that its resistance at a low temperature is less than the resistance of the functional element 2. In the present case, at a temperature of −25° C., the resistance R.sub.S100 is lower than the resistance R.sub.F (˜410 ohms).
(63)
(64) In the present case, at 25° C., the resistances R.sub.S are more than double the magnitude of the resistance R.sub.F. At T equals −25° C., the resistance R.sub.S10 is lower than the resistance R.sub.F(˜42 ohms); at T=−55° C., the resistances R.sub.S10 and R.sub.S100 are lower than the resistance R.sub.F (˜228 ohms).
(65)
(66) Here, too, at 25° C., the resistances R.sub.S are more than double the magnitude of the resistance R.sub.F. At T=−25° C., the resistance R.sub.S0.025 is lower than the resistance R.sub.F (˜0.033 ohm); at T=−55° C., the resistances R.sub.S0.05 and R.sub.S0.025 are lower than the resistance R.sub.F (˜0.086 ohm).
(67)
(68) Here, at 25° C., the resistances R.sub.S are at least equal to the resistance R.sub.F. At T=−25° C., the resistance R.sub.S0.005 is lower than the resistance R.sub.F (˜0.0138 ohm); at T=−55° C., the resistances R.sub.S0.025 and R.sub.S0.005 are lower than the resistance R.sub.F (˜0.0317 ohm).
(69) A resistance of 0.005 ohm can be achieved for example by means of a cylindrical iron wire having a resistivity of 0.15 ohm mm.sup.2/m given a radius of 0.5 mm and a length of 2.5 cm.
(70)
(71) Here, at 25° C., the resistances R.sub.S are at least equal to the resistance R.sub.F. At T=−25° C., the resistance R.sub.S0.1 is lower than the resistance R.sub.F (˜0.28 ohm); at T=−55° C., the resistances R.sub.S0.4 and R.sub.S0.1 are lower than the resistance R.sub.F (˜0.63 ohm).
(72)
(73) In the temperature range of from −40° C. to 90° C., the resistance of the functional element 2 is approximately 103 ohms. By way of example, an ohmic resistor with a value of R.sub.S=10.sup.5 ohms is connected in parallel as a fail safe element 3. In this case, the resistance of the component 1 in the range of from −40° C. to 90° C. is approximately 990 ohms.
(74) In the case of significant overheating, for example at a temperature of greater than 120° C., the resistance of the functional element 2 is approximately 10.sup.6 ohms. The resistance of the component 1 is then approximately 90 kohms.
(75) In the event of a failure of the functional element 2 as a result of contact separation, the resistance of the component 1 is 10.sup.5 ohms, and so a minimum resistance is ensured.
(76)
(77) A fail safe element 3, 23 is interconnected in parallel with each functional element 2, 22.
(78) By virtue of suitable dimensioning of the functional elements 2, 22 and the fail safe elements 3, 23, a failure of a functional element 2, 22 can be identified by means of a measurement of the total resistance of the component arrangement 20. In particular, it is possible to differentiate between an overheating and a failure of a functional element 2, 22.
(79) The resistances of the fail safe elements 3, 23 differ from one another, for example. By way of example, the first fail safe element 3 has a resistance of 10.sup.4 ohms and the second fail safe element 23 has a resistance of 10.sup.5 ohms.
(80) By way of example, both functional elements 2, 22 have the R-T characteristic curve shown in
(81) Alternatively, instead of two fail safe elements 3, 23, just one fail safe element 3 can be present, which is interconnected in parallel with both functional elements 2, 22. Then in the event of a failure of one of the functional elements 2, 22 as a result of contact breaking, both functional elements 2, 22 are bridged by the fail safe element 3 and a minimum current is ensured.