Camshaft for internal-combustion engine
11739685 · 2023-08-29
Assignee
Inventors
Cpc classification
F02D19/0649
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2400/60
PERFORMING OPERATIONS; TRANSPORTING
F01L2013/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/185
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/24
PERFORMING OPERATIONS; TRANSPORTING
F02M26/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2400/435
PERFORMING OPERATIONS; TRANSPORTING
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
F01L2001/0535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D19/0647
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0473
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B75/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/24
PERFORMING OPERATIONS; TRANSPORTING
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
F01L1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A camshaft includes, as a cam that opens and closes an exhaust valve and an intake valve, a ball cam whose protrusion amount changes according to rotation of the camshaft, wherein the camshaft has a double structure consisting of an inner shaft and an outer shaft provided in a manner that the inner shaft is helically displaced with respect to the outer shaft around an axis of the camshaft according to a rotation speed of the camshaft, and the ball cam is accommodated movably in a guide groove provided in the inner shaft and protrudes from the outer shaft, and a protrusion amount of the ball cam from the outer shaft changes when the ball cam moves in the guide groove due to the helical displacement of the inner shaft with respect to the outer shaft.
Claims
1. A camshaft that opens and closes an exhaust valve in an exhaust port and an intake valve in an intake port of an internal combustion engine, in which the intake valve alternately opens and closes the intake port, and the exhaust valve alternately opens and closes the exhaust port, when a piston reciprocates in a cylinder, the camshaft comprising, as a cam that opens and closes the exhaust valve and the intake valve, a ball cam whose protrusion amount changes according to rotation of the camshaft, wherein the camshaft has a double structure consisting of an inner shaft and an outer shaft provided in a manner that the inner shaft is helically displaced with respect to the outer shaft around an axis of the camshaft according to a rotation speed of the camshaft, and the ball cam is accommodated movably in a guide groove provided in the inner shaft and protrudes from the outer shaft, and a protrusion amount of the ball cam from the outer shaft changes when the ball cam moves in the guide groove due to the helical displacement of the inner shaft with respect to the outer shaft, wherein, on a contact surface between the outer shaft and the inner shaft, a helical screw is provided, and at a bottom of the outer shaft and the inner shaft, a pressing spring is provided.
2. The camshaft according to claim 1, wherein a cam pulley is fixed to an outer circumference of the outer shaft.
3. The camshaft according to claim 1, wherein, at one end of the inner shaft opposite to another end of the inner shaft in contact with the spring, a push rod is provided, on which a governor is provided.
4. The camshaft according to claim 3, wherein the governor is a centrifugal type, wherein, at the time of low-speed rotation, the governor closes and pushes the push rod against a biasing force of the spring, and the inner shaft is pushed into the outer shaft, whereas, at the time of high-speed rotation, the governor is opened by a centrifugal force, and the push rod and then the inner shaft comes to be pushed against the spring, whereby the inner shaft comes to slide in a direction toward the push rod while rotating due to the helical screw.
5. The camshaft according to claim 4, wherein the guide groove provided in the inner shaft is formed along a helical direction of the helical screw so as to change in depth according to the helical displacement of the inner shaft with respect to the outer shaft, and at the time of low-speed rotation, the ball cam is at a deep position in the guide groove, and at the time of high-speed rotation, the inner shaft slides while rotating along the helical screw, so that the ball cam moves to a shallow position in the guide groove and protrudes.
6. The camshaft according to claim 5, wherein, at the time of high-speed rotation, the ball cam moves to the shallow position in the guide groove by moving in an advance direction in a cycle operation diagram of the internal combustion engine, whereby the ball cam increase its protrusion amount so as to increase valve opening of the exhaust valve and valve opening of the intake valve.
7. The camshaft according to claim 6, wherein, at the time of high-speed rotation, the ball cam moves in the advance direction in the cycle operation diagram in a manner that strokes in the cycle operation diagram partially overlap.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DESCRIPTION OF EMBODIMENTS
(14) Hereinafter, an embodiment of the present invention is described in detail based on Examples. In the following description, the term “ignition” is used when fuel is gasoline, and the term “firing” is used when fuel is diesel fuel, however, when there is no need to distinguish these, “firing” is included in “ignition.”
Example 1
(15) First, with reference to
(16) Opening and closing of the valves 20 and 30 and movements of the piston 14 in the major strokes of the six-cycle operation in the present example are as shown in
(17) Hereinafter, with reference to these drawings, operation in the present example is described.
(18) (1) First-stage intake stroke in
(19) (2) First-stage compression stroke in
(20) (3) First-stage ignition stroke in
(21) (4) First-stage combustion stroke in
(22) (5) First-stage exhaust stroke in
(23) (6) Scavenging and intake stroke in
(24) (7) Second-stage compression stroke in
(25) (8) Second-stage ignition stroke in
(26) (9) Second-stage combustion stroke in
(27) (10) Second-stage exhaust stroke in
(28) As described above, the present example brings about the following effects.
(29) a. A four-cycle operation and a two-cycle operation are combined, and intake (scavenging and intake).fwdarw.compression (second-stage compression).fwdarw.combustion (second-stage combustion).fwdarw.exhaust (second-stage exhaust) of the two-cycle operation are performed instead of the strokes from air intake to air exhaust in a general six-cycle operation consisting of intake (first-stage intake).fwdarw.compression (first-stage compression).fwdarw.combustion (first-stage combustion).fwdarw.exhaust (first-stage exhaust).fwdarw.air intake.fwdarw.air exhaust. Therefore, a pumping loss that occurs in the air intake stroke and the air exhaust stroke in the six-cycle operation is reduced.
(30) b. Combustion is performed at a rate of two times at the first and second stages per three rotations of the crankshaft 18. Therefore, the output is improved to two times or higher than that in the case of a six-cycle operation in which combustion is performed once per three rotations of the crankshaft. The output is improved to 1.3 times higher than that in the case of a four-cycle operation in which combustion is performed at a rate of once per two rotations of the crankshaft. In this way, according to the present example, the output can be increased and thermal efficiency can be improved.
(31) c. As shown in
(32) d. As shown in
(33) e. By causing lean combustion by second-stage ignition in the second cycle, a machine loss is converted into lean burn combustion energy, so that the rotation of the crankshaft 18 can be kept low, and fuel consumption can also be improved.
(34) f. The rate of combustion frequency to rotations of the crankshaft 18 is high, so that starting of the engine becomes excellent.
Example 2
(35) Next, with reference to
(36) Next, as deleted description of the respective components, rocker arms 20A and 30A are provided on the valves 20 and 30, and are in contact with a cam of a camshaft. By rotation of this cam, opening and closing operations of the valves 20 and 30 shown in
(37) On the other hand, an intake-side turbine housing 80I of the above-described external supercharger 80 is provided with an air inlet 84, a discharge side of the intake-side turbine housing 80I is connected to a duct line 92, the intercooler 90, and a duct line 94 in this order, and further connected to the intake port 22. That is, outside air taken in from the air inlet 84 of the external supercharger 80 is compressed by the external supercharger 80, cooled by the intercooler 90, and then introduced into the cylinder 11 from the intake valve 20 together with recirculated exhaust gas recirculated by the EGR device 90.
(38) Next, as description of the operation in the present example, at the time of low-speed rotation, the low-speed-side EGR duct line 82L is selected by the switching valve 210. Therefore, as shown by the arrow F7A (thick line), exhaust gas exhausted from the exhaust port 32 is introduced into and cooled by the EGR cooler 220, and supplied to the intake port 22 through the duct line 222. To the intake port 22, air discharged from the intake-side turbine housing 80I of the external supercharger 80 is supplied from the duct line 94 after passing through the duct line 92 and being cooled by the intercooler 90. To the intake port 22, the exhaust gas and compressed air that are mixed are supplied.
(39) On the other hand, at the time of high-speed rotation, the high-speed-side EGR duct line 82H is selected by the switching valve 410. Therefore, as shown by the arrow F7B (dotted line), exhaust gas output from the exhaust-side turbine housing 80E of the external supercharger 80 is introduced into and cooled by the EGR cooler 220, and supplied to the intake port 22 through the duct line 222. To the intake port 22, air discharged from the intake-side turbine housing 80I of the external supercharger 80 is supplied from the duct line 94 after passing through the duct line 92 and being cooled by the intercooler 90.
(40) In this way, according to the present example, at the time of low-speed rotation, exhaust gas is recirculated, and at the time of high-speed rotation, compressed exhaust gas is recirculated, so that purification of exhaust gas including NOx reduction can be realized. In particular, application of this system to the six-cycle engine 10 of Example 1 is effective for purification of residual exhaust gas generated in the two-cycle strokes from scavenging and intake to second-stage exhaust.
Example 3
(41) Next, with reference to
(42)
(43) In these drawings, the camshaft 300 is provided with a cam pulley 302, and a rotational drive force of a crankshaft timing gear 304 is transmitted through a timing belt 306. Reference sign 308 denotes a tension idler arranged to adjust a tension of the timing belt 306. The crankshaft timing gear 304 is provided on the above-described crankshaft 18.
(44) Next, the camshaft 300 of the present example has a double structure consisting of a shaft outer 350 and a shaft inner 360 inserted in the shaft outer 350 as shown in
(45) In the illustrated example, the governor 380 is a centrifugal type. Other than this, various publicly known structures such as an electromagnetic type, a hydraulic type may be employed. At the time of low-speed rotation, the governor 380 closes and pushes the push rod 362 against a biasing force of the spring 372, and the shaft inner 360 is pushed into the shaft outer 350. In contrast, at the time of high-speed rotation, the governor 380 is opened by a centrifugal force, and the push rod 362 and then the shaft inner 360 comes to be pushed against the spring 372. Therefore, the shaft inner 360 comes to slide in a direction toward the push rod 362 (refer to the arrow F9 in
(46) On the other hand, in the camshaft 300, a required number of ball cams (rigid spheres) arranged to open the valves 20 and 30 are provided. The ball cam 400 is housed in a guide groove 402 provided in the shaft inner 360 so as not to escape but to protrude from the shaft outer 305. The guide groove 402 provided in the shaft inner 360 is formed along a helical direction of the above-described helical screw 370 so as to change in depth as shown
(47) The camshaft 300 including such ball cams 400 is disposed as shown in
(48) Next, operation of the present example is described. First, at the time of low-speed rotation, as shown in
(49) a. Due to the increase in protrusion amount, the degree of pushing the rocker arm 20A, 30A increases, and the valve 20, 30 opens wide. That is, a valve lift amount for intake, exhaust, and scavenging increases. Therefore, intake, exhaust, and scavenging are more smoothly performed.
(50) b. The ball cam 400 moves in the advance direction, so that as shown by the arrow F5 in
(51) Further, according to the present example, by properly adjusting the protrusion amount and the advance of the ball cams 400, adaptation to gasoline, diesel fuel, shale gas, and natural gas at low cost is possible, and moreover, the ball cams 400 come into point contact with the rocker arms 20A and 30A, so that an advantage of a small friction loss can also be obtained. In particular, applying this valve opening/closing mechanism to the six-cycle engine of Example 1 enables responding satisfactorily to changing the cam size between four-cycle strokes and two-cycle strokes. In the four-cycle strokes shown in
Example 4
(52) Next, with additional reference to
(53) Operations of an injection nozzle 232 at the gasoline fuel side and the injection pump 512 at the diesel fuel side are controlled by an ECU (Engine Control Unit) based on a crank angle detected by a crank angle sensor 520. That is, as shown in
(54) In this way, according to the present example, diesel fuel is used in the first stage and gasoline fuel is used in the second stage, and this brings about the following effects.
(55) a. By using diesel fuel, thermal efficiency is improved, the output is increased, and fuel consumption is lowered as compared with the case using gasoline fuel.
(56) b. Exhaust gas generated in combustion of diesel fuel in the first stage is re-burned by combustion of gasoline fuel in the second stage by the EGR device 200 (cetane and octane reburning). By this reburning, NOx (nitrogen oxide) and HC (hydrocarbon) in exhaust gas from the first stage are reduced. Removal of them by the catalyst 240 is also performed. Therefore, as compared with the case using only diesel fuel, exhaust gas can be purified.
Example 5
(57) Next, with reference to
(58) Comparing this example in
(59) The present invention is not limited to the examples described above, and can be variously modified without departing from the spirit of the present invention. For example, the present invention includes the followings as well.
(60) (1) In the examples described above, a case using single cylinder (1 cylinder) is mainly described, however, of course, this does not preclude employment of a publicly known multi-cylinder configuration for smooth rotation of the crankshaft.
(61) (2) The piston mechanism and the valve opening/closing mechanism shown in the examples described above are just examples, and can be changed in design by applying publicly known technologies so as to bring about the same operation and effects. For fuel introduction as well, other than supplying from the fuel port 40, various publicly known methods such as a direct injection method can be employed.
(62) (3) The present invention is suitable mainly for a gasoline engine, and is also applicable to various fuels such as diesel fuel, LP gas (natural gas), ethanol, hydrogen, shale gas. Without limiting to general passenger vehicles, the present invention is also applicable to various purposes such as trucks, buses, ships, and electrical generators, etc. Further, application to a hybrid type internal-combustion engine is not precluded.
(63) (4) A case using gasoline as fuel in the first stage and the second stage is shown in the examples described above, however, diesel fuel and LP gas may also be used. That is, in first stage/second stage,
(64) a. gasoline/gasoline
(65) b. diesel fuel/diesel fuel
(66) c. LP gas/LP gas
(67) can be considered. In the example in which different fuels are used in the first stage and the second stage, diesel fuel was used in the first stage, and gasoline fuel was used in the second stage, however, various fuel combinations in the first stage and the second stage can be considered. For example, for first stage/second stage, the following combinations:
(68) a. diesel fuel/gasoline
(69) b. diesel fuel/LP gas
(70) c. LP gas/gasoline
(71) can also be employed.
INDUSTRIAL APPLICABILITY
(72) According to the present invention, an intake stroke.fwdarw.a compression stroke.fwdarw.a combustion stroke.fwdarw.an exhaust stroke in a four-cycle internal-combustion engine are combined with an intake and compression stroke.fwdarw.a combustion and exhaust stroke in a two-cycle internal-combustion engine, so that the pumping loss is reduced, the output is increased, and thermal efficiency is improved, and this is suitable for an internal-combustion engine such as a gasoline engine of an automobile.
REFERENCE SIGNS LIST
(73) 10: Six-cycle engine 11: Cylinder 12: Ignition plug 14: Piston 16: Connecting rod 18: Crankshaft 20: Intake valve 20A, 30A: Rocker arm 22: Intake port 30: Exhaust valve 32: Exhaust port 34: Duct line 40: Fuel port 80: External supercharger 80E: Exhaust-side turbine housing 80I: Intake-side turbine housing 82E: Exhaust duct line 82L, 82H: Duct line 84: Air inlet 90: Intercooler 92, 94: Duct line 100: Engine system 200: EGR device 210: Switching valve 220: Cooler 222: Duct line 230: Gasoline tank 232: Injection nozzle 240: Catalyst (filter) 300: Camshaft 302: Cam pulley 304: Crankshaft timing gear 306: Timing belt 350: Shaft outer 360: Shaft inner 362: Push rod 370: Helical screw 372: Spring 380: Governor 400: Ball cam 402: Guide groove 500: Engine system 510: Diesel tank 512: Injection pump 514: Fuel nozzle 520: Crank angle sensor 522: ECU 600: Air nozzle