Multi-leg control arm for a wheel suspension in a vehicle
11338635 · 2022-05-24
Assignee
Inventors
Cpc classification
B60G7/02
PERFORMING OPERATIONS; TRANSPORTING
B60G2206/12
PERFORMING OPERATIONS; TRANSPORTING
B60G7/001
PERFORMING OPERATIONS; TRANSPORTING
B60G2204/61
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A multi-leg control arm for a wheel suspension in a vehicle, includes first and second control arm legs coupling the multi-leg control arm to an axle carrier, and third and fourth control arm legs coupling the multi-leg control arm to a wheel carrier. The first and/or third control arm leg comprises a first elongated hole, and the second and/or fourth control arm leg comprises a second elongated hole. The first and second elongated holes are aligned with one another and define a movement path of the multi-leg control arm with respect to the axle carrier or the wheel carrier. At least one fastening element penetrates the first and second elongated holes and is adapted to fix the multi-leg control arm with respect to the axle carrier or the wheel carrier in a movement position on the movement path to set a control arm camber or a control arm track.
Claims
1. A multi-leg control arm for a wheel suspension in a vehicle, comprising: a first control arm leg and a second control arm leg, wherein the first control arm leg and the second control arm leg are adapted to couple the multi-leg control arm to an axle carrier of the vehicle, a third control arm leg and a fourth control arm leg, wherein the third control arm leg and the fourth control arm leg are adapted to couple the multi-leg control arm with a wheel carrier of the vehicle, wherein the first control arm leg or the third control arm leg comprises a first elongated hole, and the second control arm leg or the fourth control arm leg comprises a second elongated hole, wherein the first elongated hole and the second elongated hole are aligned with respect to each other and define a movement path of the multi-leg control arm with respect to the axle carrier, at least one fastening element adapted to penetrate the first elongated hole and the second elongated hole to set a control arm camber or a control arm track by fixing the multi-leg control arm with respect, to the axle carrier or the wheel carrier in a movement position on the movement path, guide elements formed at one or more of the first control arm leg, the second control arm leg, the third control arm leg, or the fourth control arm leg, wherein the at least one fastening element is adapted to bear at least a portion of the guide elements to guide the multi-leg control arm with respect to the axle carrier or the wheel carrier in the movement position of the movement path to set the control arm camber or the control arm track, wherein the guide elements are formed in one piece with the one or more of the first control arm leg, the second control arm leg, the third control arm leg, or the fourth control arm leg by a cold forging process, a first connecting section which connects the first control arm leg and the third control arm leg, a second connecting section which connects the second control arm leg and the fourth control arm leg, and a connecting element which connects the first connecting section and the second connecting section, wherein the connecting element comprises a first connecting element edge which is at least partially aligned flush with the first connecting section and a second connecting element edge which is at least partially aligned flush with the second connecting section.
2. The multi-leg control arm according to claim 1, wherein the guide elements comprise a first guide element and a second guide element formed at each of the one or more of the first control arm leg, the second control arm leg, the third control arm leg, or the fourth control arm leg, wherein the first guide element and the second guide element are arranged on opposite sides of the first elongated hole and the second elongated hole and face away from each other.
3. The multi-leg control arm according to claim 1, wherein the guide elements comprise ribs formed at an outer side of a respective control arm leg of the one or more of the first control arm leg, the second control arm leg, the third control arm leg, or the fourth control arm leg.
4. The multi-leg control arm according to claim 1, wherein the at least one fastening element comprises a screw bolt and an eccentric element connected in a rotationally fixed manner to the screw bolt, wherein the eccentric element is adapted to bear against at least the portion of the guide elements.
5. The multi-leg control arm according to claim 4, wherein the first control arm leg comprises the first elongated hole and wherein the second control arm leg comprises the second elongated hole, and wherein the screw bolt is configured to be guided through the first elongated hole in the first control arm leg, through an axle carrier opening of the axle carrier, and through the second elongated hole in the second control arm leg to guide the multi-leg control arm with respect to the axle carrier in the movement position on the movement path and to set the control arm camber or the control arm track.
6. The multi-leg control arm according to claim 4, wherein the third control arm leg comprises the first elongated hole and wherein the fourth control arm leg comprises the second elongated hole, and wherein the screw bolt is configured to be guided through the first elongated hole in the third control arm leg, through a wheel carrier opening of the wheel carrier and through the second elongated hole in the fourth control arm leg to guide the multi-leg control arm with respect to the wheel carrier in the movement position on the movement path and to set the control arm camber or the control arm track.
7. The multi-leg control arm according to claim 4, wherein the eccentric element is configured to, when rotated, slide along the portion of the guide elements to move the multi-leg control arm with respect to the one or more of the axle carrier or the wheel carrier along the movement path.
8. The multi-leg control arm according to claim 1, wherein a first fastening opening is formed in the third control arm leg and a second fastening opening is formed in the fourth control arm leg, wherein the first fastening opening and the second fastening opening are arranged in alignment with one another, and wherein the multi-leg control arm comprises a component fastening element configured to fix the multi-leg control arm to a vehicle component of the vehicle by penetrating the first fastening opening and the second fastening opening and a component opening of the vehicle component of the vehicle.
9. The multi-leg control arm according to claim 1, wherein the first elongated hole and the second elongated hole extend along a longitudinal direction of the multi-leg control arm, wherein the longitudinal direction of the multi-leg control arm extends from the first control arm leg to the third control arm leg opposite to the first control arm leg, wherein the at least one fastening element penetrates the first elongated hole and the second elongated hole such that the at least one fastening element is adapted to guide the multi-leg control arm with respect to the axle carrier or the wheel carrier in the movement position along the movement path to set the control arm camber or the control arm track, wherein the movement path comprises a horizontal movement path extending along the longitudinal direction of the multi-leg control arm.
10. The multi-leg control arm according to claim 1, wherein the first elongated hole and the second elongated hole extend along a vertical direction of the multi-leg control arm, wherein the vertical direction of the multi-leg control arm extends from a control arm lower side to a control arm top side of the multi-leg control arm, wherein the at least one fastening element penetrates the first elongated hole and the second elongated hole such that the at least one fastening element is adapted to fix the multi-leg control arm with respect to the axle carrier or the wheel carrier in the movement position along the movement path to set the control arm camber or the control arm track, wherein the movement path comprises a vertical movement path extending along the vertical direction of the multi-leg control arm.
11. A method for producing a multi-leg control arm for a wheel suspension in a vehicle, comprising: providing a control arm precursor comprising a first control arm leg, a second control arm leg, a third control arm leg, and a fourth control arm leg, wherein the first control arm leg and the second control arm leg are adapted to couple the multi-leg control arm to an axle carrier of the vehicle, wherein the third control arm leg and the fourth control arm leg are adapted to couple the multi-leg control arm to a wheel carrier of the vehicle; forming a first elongated hole in the first control arm leg or the third control arm leg and a second elongated hole in the second control arm leg or the fourth control arm leg, wherein the first elongated hole and the second elongated hole are aligned with one another; and forming guide elements at one or more of the first control arm leg, the second control arm leg, the third control arm leg, or the fourth control arm leg, wherein the forming of the guide elements is performed as part of a cold forging process.
12. The method according to claim 11, wherein the guide elements are formed on opposite sides of the first elongated hole and the second elongated hole, and wherein the forming of the first elongated hole and the second elongated hole is performed after the forming of the guide elements.
13. The method according to claim 11, wherein the cold forging process comprises: applying a lower tool on a side of the multi-leg control arm facing away from the guide elements to be formed, and applying an upper tool to a side of the multi-leg control arm facing towards the guide elements to be formed, wherein the upper tool comprises molding recesses corresponding to the guide elements to be molded, and wherein the cold forging process comprises applying pressure to the lower tool or the upper tool to form the guide elements in the molding recesses of the upper tool.
14. The method according to claim 11, wherein the cold forging process is carried out at a pressure of at least 200 t.
15. The method according to claim 11, wherein the cold forging process is carried out at a pressure between 250 t and 400 t.
16. The method according to claim 11, further comprising: providing a first connecting section which connects the first control arm leg and the third control arm leg, a second connecting section which connects the second control arm leg and the fourth control arm leg, and a connecting element which connects the first connecting section and the second connecting section.
17. The method according to claim 16, wherein the connecting element comprises a first connecting element edge which is at least partially aligned flush with the first connecting section and a second connecting element edge which is at least partially aligned flush with the second connecting section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of the principles of this disclosure are explained in more detail with reference to the accompanying drawings.
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6)
(7) The multi-leg control arm 100 comprises a first connecting section 101-1 and a second connecting section 101-2. The multi-leg control arm 100 comprises a connecting element 102, which connects the first connecting section 101-1 and the second connecting section 101-2.
(8) The first connecting section 101-1 connects a first control arm leg 109-1 to a third control arm leg 109-3 of the multi-leg control arm 100. The second connecting section 101-2 connects a second control arm leg 109-2 to a fourth control arm leg 109-4 of the multiple leg control arm 100.
(9) As can be seen from
(10) The multi-leg control arm 100 comprises a first control arm end 103-1 and a second control arm end 103-2 facing away from the first control arm end 103-1.
(11) The first control arm leg 109-1 comprises a first elongated hole 111-1. The second control arm leg 109-21 comprises a second elongated hole 111-2. The first and second elongated holes 111-1, 111-2 are not visible in the view shown in
(12) A fastening element 113 penetrates the first and second elongated holes 111-1, 111-2 and an axle carrier opening 107-1 of the axle carrier 107 in order to fix the multi-leg control arm 100 to the axle carrier 107, in particular to fix the multi-leg control arm 100 with respect to the axle carrier 107 in a movement position on the movement path 110 in order to set the control arm camber and/or track.
(13) The third control arm leg 109-3 and the fourth control arm leg 109-4 surround the wheel carrier 105 of the vehicle at least partially.
(14) A third elongated hole 111-3 is in particular formed in the third control arm leg 109-3 and a fourth elongated hole 111-4 is in particular formed in the fourth control arm leg 109-4, wherein the third and fourth elongated holes 111-3, 111-4 are arranged in alignment with each another.
(15) A wheel carrier fastening element 112-1 penetrates the third and fourth elongated holes 111-3, 111-4 and a wheel carrier opening 105-1 of the wheel carrier 105 in order to fix the multi-leg control arm 100 to the wheel carrier 105. In particular, the wheel carrier fastening element 112-1 can be adapted according to the fastening element 113.
(16) In particular, a fifth fastening opening 111-5 is formed in the third control arm leg 109-3 of the multi-leg control arm 100. In particular, a sixth fastening opening 111-6 is formed in the fourth control arm leg 109-4 of the multi-leg control arm 100.
(17) In particular, a component fastening element 112-2 penetrates the fifth and sixth fastening opening 111-5, 111-6 and a component opening 114-1 of a vehicle component 114 of the vehicle in order to fix the multi-leg control arm 100 to the vehicle component 114.
(18) As seen in
(19) The fastening element 113, which penetrates the first elongated hole 111-1 and the second elongated hole 111-2, which is only shown schematically in
(20) The bolt 113-1 of the fastening element 113 penetrates the first elongated hole 111-1, an axle carrier opening 107-1 of the axle carrier 107 and the second elongated hole 111-2 in order to fix the multi-leg control arm 100 to the axle carrier 107.
(21) The eccentric element 113-2, in particular the eccentric disk, which is connected to the screw bolt 113-1 in a rotationally fixed manner, bears against guide elements of the first control arm leg 109-1 and the second control arm leg 109-2, which are not shown in
(22) For further details of the guide elements not shown in
(23)
(24) The multi-leg control arm 100 shown in
(25) The first control arm leg 109-1 comprises a first elongated hole 111-1. The second control arm leg 109-1 comprises a second elongated hole 111-2. The first and second elongated holes 111-1, 111-2 are not visible in the view shown in
(26) The second control arm leg 109-2 is only shown partially in
(27) A fastening element 113 penetrates the first and second elongated holes 111-1, 111-2 and an axle carrier opening 107-1 of the axle carrier 107, which is not shown in
(28) In this case, the fastening element 113 comprises in particular a screw bolt 113-1 and an eccentric element 113-2, in particular an eccentric disk, which is connected to the screw bolt 113-1 in a rotationally fixed manner. The screw bolt 113-1 of the fastening element 113 penetrates the first elongated hole 111-1, the axle carrier opening 107-1 of the axle carrier 107 and the second elongated hole 111-2 in order to fix the multi-leg control arm 100 to the axle carrier 107.
(29) The eccentric element 113-2, in particular the eccentric disk, which is connected to the screw bolt 113-1 in a rotationally fixed manner, not shown in
(30) For further details of the guide elements, which are not shown in
(31) As already explained with reference to
(32) The second and fourth control arm legs 109-2, 109-4 are not shown in
(33) A wheel carrier fastening element 112-1 penetrates the third and fourth fastening openings 111-3, 111-4, which are arranged in alignment with one another, and a wheel carrier opening 105-1 of the wheel carrier 105 in order to fix the multi-leg control arm 100 to the wheel carrier 105.
(34) In particular, a fifth fastening opening 111-5 is formed in the third control arm leg 109-3 of the multi-leg control arm 100. In particular, a sixth fastening opening 111-6 is formed in the fourth control arm leg 109-4 of the multi-leg control arm 100.
(35) In particular, a component fastening element 112-2 penetrates the fifth and sixth fastening opening 111-5, 111-6 and a component opening 114-1 of a vehicle component 114 of the vehicle in order to fix the multi-leg control arm 100 to the vehicle component 114.
(36)
(37) The multi-leg control arm 100 shown in
(38) For details on this, reference is made to the explanations made with reference to
(39) The multi-leg control arm 100 comprises a first connecting section 101-1 and a second connecting section 101-2 and comprises a connecting element 102, which connects the first connecting section 101-1 and the second connecting section 101-2.
(40) The multi-leg control arm 100 comprises a first control arm end 103-1 and a second control arm end 103-2 opposite to the first control arm end 103-1.
(41) The multi-leg control arm 100 comprises a first control arm leg 109-1 and a third control arm leg 109-3 facing away from the first control arm leg 109-1. The multi-leg control arm 100 comprises a second control arm leg 109-2 and a fourth control arm leg 109-4 facing away from the second control arm leg 109-2. A third attachment opening 111-3 is formed in the third control arm leg 109-3 and a fourth attachment opening 111-4 is formed in the fourth control arm leg 109-4. The third and fourth fastening openings 111-3 and 111-4 are arranged in alignment with one another.
(42) A wheel carrier fastening element 112-1 passing through the third and fourth fastening opening 111-3, 111-4 and which is adapted to fasten the multi-leg control arm 100 to the wheel carrier 105 is not shown in
(43) Even if this is not shown in
(44) A fifth fastening opening 111-5 is in particular formed in the third control arm leg 109-3, and in particular a sixth fastening opening 111-6 is formed in the fourth control arm leg 109-4, wherein the fifth and sixth fastening opening 111-5, 111-6 are arranged in alignment with one another.
(45) A component fastening element 112-2, which penetrates the fifth and sixth fastening opening 111-5, 111-6, and which is adapted to fasten the multi-leg control arm 100 to a vehicle component 114 is not shown in
(46) As shown in
(47) A fastening element 113 of the multi-leg control arm 100, which penetrates the first elongated hole 111-1 and the second elongated hole 111-2, and which is adapted to fix the multi-leg control arm 100 with respect to the axle carrier 107 in a movement position on a movement path 110 in order to set a control arm camber and/or to set the track is not shown in
(48) In particular, guide elements 117 are arranged on the first, second, third and/or fourth control arm legs 109-1, 109-2, 109-3, 109-4. The fastening element 113, which is not shown in
(49) When the fastening element 113 is rotated, the fastening element 113, not shown in
(50) In particular, the respective guide elements 117 extend at an angle, in particular at right angles, to the movement path 110.
(51) As shown in
(52) According to an alternative not shown in
(53) As can be seen from
(54) As can be seen from
(55) The guide elements 117 shown in
(56) The multi-leg control arm 100 thus provides a mechanically stable connection between the wheel carrier 105 and the axle carrier 107 of the chassis. Thus, the multi-leg control arm 100 according to the present disclosure enables effective absorption of forces which act on the control arm 100 while the vehicle is traveling. In addition, the fastening element 113, in particular screw bolt 113-1 with a non-rotatably connected eccentric element 113-2, ensures effective fixing of the multi-leg control arm 100 with respect to the axle carrier 107 in a movement position on the movement path 110 in order to set the control arm camber and/or track.
(57) In particular, the connecting element 102 comprises a first connecting element edge 131-1, which protrudes beyond the first connecting section 101-1, and in particular the connecting element 102 comprises a second connecting element edge 131-2, which protrudes beyond the second connecting section 101-2. In an alternative example not shown in
(58) In particular, the connecting element 102 comprises at least one recess 133 which extends between the first and second control arm legs 109-1, 109-2, or between the third and fourth control arm legs 109-3, 109-4, wherein the at least one recess 133 is formed in particular as a recess 133 tapering from the respective control arm end 103-1, 103-2.
(59) In particular, a connection element opening 135 is formed in the connection element 102.
(60) In particular, the first connecting section 101-1 comprises a first control arm leg center section 137-1, which is only schematically shown in
(61)
(62) As a first method step, the method 200 comprises providing 201 a control arm precursor, which comprises a first control arm leg 109-1 and a second control arm leg 109-2, wherein the first control arm 109-1 and the second control arm 109-2 are adapted to couple the multi-leg control arm 100 to an axle carrier 107 of the vehicle, and which comprises a third control arm leg 109-3 and a fourth control arm leg 109-4, wherein the third control arm leg 109-3 and the fourth control arm leg 109-4 are adapted to couple the multi-leg control arm 100 to couple a wheel carrier 105 of the vehicle.
(63) As a second method step, the method 200 comprises forming 203 an elongated hole 111-1, 111-3 in the first control arm leg 109-1 and/or third control arm leg 109-3, and an additional elongated hole 111-2, 111-4 in the second control arm leg 109-2, and/or fourth control arm leg 109-4, wherein the elongated hole 111-1, 111-3 and the additional elongated hole 111-2, 111-4 are aligned with one another in order to obtain the multi-leg control arm 100.
(64) In particular, the method 200 comprises, as a third method step, the forming 205 of guide elements 117 at the first, second, third and/or fourth control arm legs 109-1, 109-2, 109-3, 109-4, wherein the guide elements 117 in particular are arranged on both sides of the respective elongated hole 111-1, 111-2, 111-3, 111-4.
(65) In particular, the shaping 205 of the guide elements 117 is carried out as part of a cold forging process.
LIST OF REFERENCE NUMBERS
(66) 100 multi-leg control arm 101-1 first connecting section 101-2 second connecting section 102 connecting member 103-1 first control arm end 103-2 second control arm end 105 wheel carrier 105-1 wheel carrier opening 107 axle carrier 107-1 axle carrier opening 109-1 first control arm leg 109-2 second control arm leg 109-3 third control arm leg 109-4 fourth control arm leg 110 movement path 111-1 first elongated hole 111-2 second elongated hole 111-3 third elongated hole 111-4 fourth elongated hole 111-5 fifth fastening opening 111-6 sixth fastening opening 112-1 wheel carrier fastening element 112-2 component fastening element 113 fastening element 113-1 screw bolt 113-2 eccentric element 114 vehicle component 114-1 component opening 115-1 longitudinal direction of control arm 115-2 vertical direction of control arm 117 guide elements 117-1 first guide element 117-2 second guide element 119 control arm lower side 121 control arm top side 123 control arm outside 127 control arm inside 131-1 first connecting element edge 131-2 second connecting element edge 133 recess 135 connecting element opening 137-1 first center section of control arm leg 137-2 second center section of control arm leg 200 method of producing a multi-leg control arm 201 providing a control arm precursor 203 forming a first elongated hole and a second elongated hole 205 forming of guide elements