Seal assembly
11738877 · 2023-08-29
Assignee
Inventors
Cpc classification
F01D25/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D25/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64C7/00
PERFORMING OPERATIONS; TRANSPORTING
F01D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A seal assembly for a gas turbine engine having a rotor arranged to rotate about an axis in use. The seal assembly has a static support structure for the gas turbine engine and a casing structure of the engine. Rotation of the engine rotor causes a deflection of the casing structure relative to the static support structure in a first direction. A seal is provided at an interface between the static support structure and the casing structure, and comprising a first seal portion and a second seal portion spaced from one another in the first direction. The first seal portion is provided against a first surface of the casing structure and the second seal portion is provided against a second surface of the casing structure opposing the first surface. In an at-rest state in which the engine is not operational, the first and second surfaces are offset from an equilibrium position with respect to the static support structure such that there is a difference in compression of the first seal portion and the second seal portion between the static support structure and the casing structure. The offset is in a direction opposite to the first direction.
Claims
1. A seal assembly for a gas turbine engine having a rotor arranged to rotate about an axis in use, the seal assembly comprising: a static support structure comprising a pylon for the gas turbine engine; a casing structure of the engine, wherein rotation of the engine rotor causes a deflection of the casing structure relative to the static support structure in a first direction due to reactive torque in components interior to the casing structure of the engine; and a seal at an interface between the static support structure and the casing structure, and comprising a first seal portion and a second seal portion spaced from one another in the first direction, wherein the first seal portion is provided against a first surface of the casing structure and the second seal portion is provided against a second surface of the casing structure opposing the first surface; where in an at-rest state in which the engine is not operational, the first and second surfaces are offset from an equilibrium position with respect to the static support structure such that there is a difference in compression of the first seal portion and the second seal portion between the static support structure and the casing structure, said offset being in a direction opposite to the first direction.
2. The seal assembly according to claim 1, wherein the first direction corresponds with a direction of rotation of the rotor.
3. The seal according to claim 1, where the first seal portion is downstream of the second seal portion in the first direction and/or direction of rotation of the rotor and the second seal portion is compressed to a greater extent in the at-rest state than the first seal portion.
4. The seal assembly according to claim 1, where in an operational state of the engine in which the rotor is rotating the offset of the first and second surfaces from the equilibrium position is reduced or zero.
5. The seal assembly according to claim 1, where the static support structure comprises a first opposing surface and a second opposing surface, said first seal portion being compressed between the first surface of the casing structure and the first opposing surface of the static support structure and/or said second seal portion being compressed between the second surface of the casing structure and the second opposing surface of the static support structure.
6. The seal assembly according to claim 5, wherein the offset comprises an offset of the first and second surfaces relative to the first and second opposing surfaces in the at-rest state.
7. The seal assembly according to claim 1, where the casing structure comprises an engine nacelle and/or bifurcation of a bypass flow passage of the engine, the seal extending along an interface between the static support structure and the nacelle and/or bifurcation.
8. The seal assembly according to claim 1, where the nominal compression of the first seal portion is 10-35% in the at-rest state and/or the nominal compression of the second seal portion is 40-60% in the at-rest state.
9. The seal assembly according to claim 8, where the nominal compression of the first seal portion is 15% in the at-rest state and/or the nominal compression of the second seal portion is 55% in the at-rest state.
10. The seal assembly according to claim 1, where a difference in nominal compression of the first seal portion and second seal portion is between 20% and 50% in the at-rest state.
11. The seal assembly according to claim 1, where the offset is 0.1-15 mm in the at-rest state.
12. The seal assembly according to claim 1, where the offset is tailored to be zero for an operational state being a cruise state of the engine and/or where the nominal compression of both the first and second seal portions is 35-40% for said operational state.
13. The seal assembly according to claim 1, where the first and/or second seal portion are provided at an interface between fluid-washed surfaces of the static support structure and the casing structure, said fluid-washed surface being misaligned or offset in the at-rest state and/or aligned in an operational state.
14. A gas turbine engine for an aircraft, the gas turbine engine comprising a seal assembly according to claim 1.
15. The gas turbine engine according to claim 14, further comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft.
16. The gas turbine engine according to claim 15, wherein: the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft; the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; and the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described by way of example only, with reference to the Figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE DISCLOSURE
(8)
(9) In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the core exhaust nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
(10) An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
(11) Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
(12) The epicyclic gearbox 30 is shown by way of example in greater detail in
(13) The epicyclic gearbox 30 illustrated by way of example in
(14) It will be appreciated that the arrangement shown in
(15) Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
(16) Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
(17) Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
(18) The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
(19) The engine core 11 and the fan assembly 23 are connected to and supported by the nacelle 21 via a plurality of structural vanes 56 disposed circumferentially around the engine core. In the illustration, there are also some aerodynamic fan outlet guide vanes or OGVs 42 extending between an outer edge of the core 11 (e.g. the core casing) and the inner surface 44 of the nacelle (e.g. the fan casing). The OGVs 42 support the engine core 11 and prevent relative movement/rotation of the engine core 11 with respect to the nacelle.
(20) In some instances, the aerodynamic vanes 42 and the structural vanes 56 are combined into a single array, e.g. in a common plane and/or as a common spoked structure, which performs both the structural connection between the fan case and the core, and the aerodynamic function of removing the swirl of the flow from the fan.
(21) As shown in
(22)
(23) As an example, during engine operation, the angular deflection of the OGVs 42 causes a deflection of the nacelle 21 relative to the pylon 50. Such a deflection can lead to large displacements at the interface between the nacelle 21 and the pylon 50, i.e. including the splitter 56.
(24) Due to the increased-height bypass duct of the geared turbine engine, the distance between the engine core 11 and the inner surface 44 of the nacelle is increased relative to a conventional engine. This increases the radial length of the OGVs 42 and therefore increases the circumferential distance the radial outer ends of the OGVs 42 rotate for a given angular deflection. This, therefore, increases the circumferential distance the nacelle rotates relative to the pylon 50 unless steps are taken to counteract the deflection by increasing engine structural stiffness (and weight).
(25) An interface between a static structure and a gas turbine engine is shown in dashed lines in
(26) The interface comprises a first portion 47 located between a lower portion of a pylon 50 and the bifurcation/splitter 56 of a gas turbine engine. The first interface portion 47 extends in a generally radial direction between the engine core 11 and the nacelle 21.
(27) The interface comprises a second portion located between the pylon 50 and nacelle 21. The second portion may extend along an upper/outer interface 52 formed between an upper/outer surface of the nacelle and the pylon 50. The second portion may additionally or alternatively extend along a lower/inner interface 53 formed between the lower/inner surface 44 of the nacelle and the pylon 50.
(28) The interface comprises a seal 54 configured to accommodate the relative movement between the engine and the pylon 50.
(29) In an example, the seal 54 extends along the first interface portion 47 between the lower portion of the pylon and an adjacent portion of the splitter 56.
(30) Additionally or alternatively, the seal 54 extends along the second portion 52, 53 of the interface between the nacelle 21 and the pylon 50.
(31)
(32) In this example, the seal 54 is provided on the splitter/bifurcation 56 of the bypass duct. The bifurcation structure 56 comprises a frontal portion 57 mounted to the core 11 and extending over the span of the OGVs, and a rear member/portion 51 depending from the pylon 50. The front portion 57 can thus move in use relative to the static rear member 51 due to angular deflection in the manner described above. The seal 54 is provided between the front portion 57 and rear member 51 and accommodates the relative deflection.
(33) The front portion comprises a first member 58 and a second member 60. The first member 58 and second member 60 extend from an inner surface of the bifurcated structure and in a direction generally parallel to the axis of rotation 9. The first 58 and second 60 members depend inside the bifurcation to provide opposing brackets or lands against which opposing seal portions 62 and 64 can be located. The first and second members may comprise walls, e.g. internal walls.
(34) The first and second members are located on opposing sides of a central axis 53 of the splitter 56 and have opposing faces, facing away form said axis 53 for location of the respective seal portions 62 and 64. The central axis 53 may be parallel with the axis of rotation 9.
(35) A plurality of OGVs 42 are shown. The OGVs 42 are spaced about the splitter 56 in the plane of rotation of the rotor (it is appreciated the further OGVs would not be visible at the seal 54 if located at the interface between the nacelle 21 and the pylon 50). The front/tip of the splitter 56 is within the plane of the row of the OGVs 42 in this example, i.e. amongst the OGVs 42. However, the OGVs 42 could otherwise be axially spaced from (i.e. in front of) the splitter 56 in other arrangements.
(36) The interface between pylon 50 and front portion 57 comprises the first seal portion 62 and the second seal portion 64, which collectively provide the seal 54. The seal portions are located in the static member 51 depending from the lower portion of the pylon 50.
(37) The seal portions are located adjacent a so-called ‘eagle beak’ structure of the splitter 56.
(38) The first seal portion 62 and the second seal portion 64 extend in a generally radial direction and are spaced from one another in a direction perpendicular/lateral to the axis of rotation 9 and the central axis 53. The first and second seal portions extend fully or partially along the length of the interface between the static member 51 of the pylon and the frontal portion 57 of the splitter 56. The seal may extend in a direction parallel with the length/height (not shown) of the splitter 56.
(39) Whilst the first and second seal portions are depicted as being substantially circular in section for simplicity, it is appreciated they make take and sectional form or profile necessary to provide an effective seal. (e.g. omega, p-seal, d-seal or blade or finger seals)
(40) The first and second seal portions are resiliently deformable. In an example, the first and seal portions comprise e.g. silicon rubber. Depending on the design requirements of the seal makeup, metallic or composite inserts could also be included, e.g. with low friction or wear resistant coatings.
(41) The first member 58 and the second member 60 are located in between the first seal portion 62 and the second seal portion 64. The first member 58 engages the first seal portion 62, and the second member 60 engages the second seal portion 64. The first and second member are free to move relative to the static structure 51 in the plane of rotation of the rotor (i.e. in a direction circumferential or perpendicular to the central axis 53) to permit relative movement (i.e. angular displacement) between the nacelle 21 and/or front portion 57 relative to the pylon 50.
(42) In some examples, the bifurcation comprises a single member which engages both the first seal portion 62 and the second seal portion 64, i.e. on opposing sides thereof, instead of the first and second members 58 and 60.
(43) The first and second member compress the first seal portion 62 and the second seal portion 64 respectively against the opposing sides of the static member 51. The dashed lines show the size of the first seal portion 63 when at rest and the size of the second seal portion 65 when at rest. As can be seen from
(44) The distance between the first member 58 and the central axis 53 of the static member is different to the distance between the second member 60 and the central axis 53 of the static member (i.e. the front/moveable portion of the splitter is offset relative to the static member 51 of the pylon), such that the nominal compression of the first seal portion 62 is different from the nominal compression of the second seal portion 64. The offset has a magnitude of 0.1-15 mm.
(45) The offset is configured to be in an opposing direction to the direction of the relative movement between the splitter and static structure 51 during operation of the engine. For example, if the splitter moves in an upward direction relative to the static structure 51 during operation, in the orientation of
(46) The magnitude of the offset may vary across the seal. In an example, the magnitude of the offset increases in proportion to the radial distance of the seal from the axis 9 and/or the engine core 11. For example, a seal portion close to the core casing will have a smaller offset compared with a seal further from the core casing, i.e. closer to the nacelle. Likewise, the gap between the aerodynamic surfaces at the interface can be varied along the span of the interface so that the surfaces match at the desired operating condition, e.g. cruise, to improve performance.
(47) In an example, the offset in the seal 54 at the radially inner end of the splitter, e.g. at the inner wall of the bypass duct, could be substantially zero and the offset in the seal 54 between the nacelle 21 and the pylon 50 is 5-11 mm.
(48) A varying seal thickness/profile along its length could be used to this end.
(49) The nominal compression of the first seal portion 62 is 10-35%, or 10-20%, preferably around 15%, in the static state. This seal would be compressed further due to the operational mechanical and thermal deflections. The nominal compression of the second seal portion 64 is 35-60%, or 45-60%, preferably around 55%, in the static state. The compression in this seal would be reduced as a result of the operational mechanical and thermal deflections.
(50) The difference in nominal compression of the first seal portion 62 and second seal portion 64 is 5-50%, or 20-50%, preferably, 40% in the static state.
(51) In the manner disclosed above, the engine core 11 and splitter/OGVs are mounted to the pylon at a slight angular offset (when at rest) to counteract, at least in part, the expected angular offset between the core 11 and pylon 50 caused by operation of the engine.
(52)
(53) Due to the torque reaction of the engine, the OGVs 42 and the nacelle 21 are rotated/displaced relative to the pylon 50 and move in the direction of arrow 70. The dashed lines show the bifurcation 56 in the static state 66 of
(54) The movement of the nacelle 21 and/or the OGV 42 results in movement of the first member 58 and the second member 60 in unison relative to the central axis 55 of the static structure 51. This results in an increase in the compression of the first seal portion 62 and a reduction in the compression of second seal portion 64, such that the difference in compression between the first and second seal portions is reduced. Therefore, the opposing seals are closer to an equilibrium state when the engine is operational.
(55) The offset in the static state required to yield a particular offset in a given mobile state can be calculated based on the predicted rotation of the OGVs 24 and/or the nacelle 21 for the given operational state.
(56) In an example, the offset in the static state is configured such that when the engine is in a cruise state, the offset is reduced to substantially zero. Therefore, the difference in compression of the first and second seal portions is substantially zero and the compression of the first and second seal portions are equal. The nominal compression of the first and second members in this state may be in the region of 20-50%, e.g. 30-40%, such as approximately 35%. All seals may be at a target nominal compression of e.g. 35-40% at the desired operating condition.
(57) In an alternative example, the offset in the static state is configured such that the when the engine is at maximum thrust state, the offset is substantially zero.
(58) It is beneficial that the seal compressions are always positive for both seals when at-rest, during cruise and/or at maximum thrust, i.e. across the whole operating range. This can serve to ensure a desired operational life of the seal. The examples of nominal compression given above may be tailed to be compliant with desirable fatigue seal compression thresholds. For example, maintaining each seal within a minimum compression of 10% and maximum compression of 60% at all times.
(59) A method of constructing a seal for this interface example provided in
(60) The above disclosure concerns the seal at the splitter/bifurcation 56 and/or at the interface between the nacelle 21 and pylon 50. Both of those interfaces have in common that they require sealing on opposing sides of a structure with respect to the direction of rotation of the engine in use. That is to say, one side faces toward the direction of rotation and the other side faces away from the axis of rotation. Other seals that fulfil this requirement could be considered.
(61) Furthermore, whilst the above disclosure concerns offset/displacement in the circumferential direction, further implementations of the disclosure could accommodate axial separation between the adjacent components between at-rest and operational conditions. The first and second seal portion may be axially spaced to accommodate axial movement of the splitter 56 therebetween. The seals would be offset in the axial direction in an opposing direction to the relative movement. In an example, the seal 54 may accommodate the axial movement of the engine due to the thrust of the engine or increasing axial deflections from the hub to tip of the OGV.
(62) The seal accommodates a relative rotation between a gas turbine engine and the pylon of an aircraft frame.
(63) A seal of reduced diameter or size may be provided for a given torque wind up. Additionally or alternatively a predetermined seal size/diameter may be used to accommodate a larger torque wind up, e.g. as associated with a geared turbofan engine architecture. For example, it has been found that a conventional 2″ (5.08 cm) seal can be used to accommodate an increase in acceptable total torque wind up from 0.5″ (1.27 cm) to 0.9″ (2.286 cm).
(64) The seal may improve powerplant performance by making the seal interfaces more tolerant to mechanical and thermal deflections and so enabling reduced engine structural stiffness (e.g. reduced weight) in relevant components, such as structural vanes.
(65) Implementation of the seal may allow all mating aerodynamic surfaces to be matched/aligned during key parts of the flight cycle for improved fuel burn performance, e.g. by minimising aerodynamic steps and/or gaps and associated excrescence losses. The seal and matching aerodynamic surfaces reduce duct losses and overboard seal leakage during the cruise state, to improve fuel burn efficiency.
(66) The seal may be used to reduce the weight of the outlet guide vanes required to counteract torque wind up.
(67) Whilst, the present disclosure has been disclosed in terms of a seal between a nacelle of a gas turbine engine and a pylon of an aircraft, it can be appreciated the seal of the present disclosure may be used in to form a seal in any situations where a component subject to a relative movement/rotation interfaces with a fixed/static structure.
(68) It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.