Modular lighting device comprising an adjustable mounting mechanism
11739921 · 2023-08-29
Assignee
Inventors
Cpc classification
F21V17/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A modular lighting device may mounted into architectural finished surfaces such as ceilings, walls and floors. The device comprising an adjustable mounting mechanism that allows the lighting device to be fitted to various sized openings in a surface. One version of the modular lighting device includes a plate for receiving a lamp fitting, three mounting brackets, and a locking ring for restraining the mounting brackets to the plate, wherein the modular lightning device is configured such that it can be fitted to different sized openings via radial adjustment of the mounting brackets.
Claims
1. A modular lighting device for countersunk fitting into an opening in a ceiling or a wall, the modular lighting device comprising: a plate for receiving a lamp fitting; at least three mounting brackets; a locking ring for restraining said mounting brackets to the plate, wherein the modular lightning device is configured such that the modular lightning device can be fitted to different sized openings via radial adjustment of the mounting brackets, wherein each mounting bracket comprises a first elongated slot provided in a first section of the mounting bracket, said first slot enabling the radial adjustment of each mounting bracket, and wherein each mounting bracket comprises a second elongated slot provided in a second section of the mounting bracket; and a plurality of clamps, each of said clamps being moveably attached to a mounting bracket, wherein each mounting bracket comprises a foot configured for mechanically engaging with a first surface of the wall/ceiling, and each clamp comprises a foot configured for mechanically engaging with a second surface of the wall/ceiling, the foot of the mounting bracket and the foot of the clamp defining an adjustable gap for accommodating different wall/ceiling thicknesses; and wherein the foot of each mounting bracket comprises one or more holes for receiving one or more first fastening elements, and wherein the foot of each clamp comprises one or more holes for receiving said first fastening elements for fixing the modular lighting device to the wall/ceiling.
2. The modular lighting device according to claim 1, wherein each mounting bracket comprises a foot configured for mechanically engaging with a first surface of the wall/ceiling.
3. The modular lighting device according to claim 2, wherein the foot of each mounting bracket comprises one or more holes for receiving one or more first fastening elements for fixing the modular lighting device to the wall/ceiling.
4. The modular lighting device according to claim 2, wherein the foot of each mounting bracket is configured for attaching one or more magnets such that a diffuser may be removably attached to the modular lighting device.
5. The modular lighting device according to claim 1, wherein the locking ring is configured for receiving the first section of each mounting bracket such that each mounting bracket is movably attached to the modular lightning device.
6. The modular lighting device according to claim 1, wherein the locking ring comprises an indentation for each mounting bracket, said indentation in combination with the plate defining an opening for receiving the mounting bracket.
7. The modular lighting device according to claim 1, wherein the locking ring is configured for receiving one or more second fastening elements for restraining the mounting brackets to the plate, wherein said second fastening elements mechanically engage with the locking ring, the mounting bracket, and the plate.
8. The modular lighting device according to claim 7, wherein the second fastening elements are accessible through the opening in the wall/ceiling, such that the mounting brackets may be radially adjusted when facing the first surface of the wall/ceiling.
9. The modular lighting device according to claim 8, wherein the second fastening elements comprise one or more butterfly nuts.
10. The modular lighting device according to claim 1, wherein the modular lightning device is configured to fit different wall/ceiling thicknesses.
11. The modular lighting device according to claim 1, wherein each clamp is configured for sliding in the second elongated slot of the mounting bracket, such that the movement of each clamp is confined to the dimensions of the second elongated slot.
12. The modular lighting device according to claim 1, wherein each clamp comprises one or more holes for receiving one or more third fastening elements for fixing the clamp to the mounting bracket, thereby restraining the movement of the clamp relative to the mounting bracket.
13. The modular lighting device according to claim 12, wherein the third fastening elements are accessible through the opening in the wall/ceiling, such that the position of each clamp in the mounting bracket may be adjusted when facing a first surface of the wall/ceiling.
14. The modular lighting device according to claim 13, wherein the third fastening elements comprise one or more butterfly nuts.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(26) In the present context, a mounting bracket should be understood as a generic term referring to any kind of bracket, fixture, or member suitable for mounting/securing a lighting device to a ceiling/wall.
(27) In the present context, two or more mounting brackets may be referred to as a mounting mechanism.
(28) In the present context, the terms vertical and horizontal applies to the situation in which the modular lighting device is installed in a ceiling. Hence, in this situation the terms have the common meanings. However, in case the modular lighting device is installed in a wall, the parts that are referred to as being either vertical or horizontal, e.g. “vertical section”, should be understood as the same parts, but oriented differently.
(29) The first and second surfaces of the wall/ceiling are defined as indicated in the drawings (cf.
(30) The present disclosure relates to a modular lighting device for countersunk fitting into an opening in a ceiling or a wall. The modular lighting device preferably comprises a plate for receiving a lamp fitting, at least three mounting brackets, and a locking ring for restraining the mounting brackets to the plate. The modular lightning device is preferably configured such that it can be fitted to different sized openings via radial adjustment of the mounting brackets, and in addition, the modular lightning device may be fixed to different ceiling/wall thicknesses via vertical adjustment of the mounting brackets or by adjusting the position of a clamp attached to each of the mounting brackets, thereby adjusting a vertical gap between the clamp and the mounting bracket.
(31) Lamp Fitting
(32) The modular lightning device is suitable for receiving a lamp fitting, which is preferably configured for receiving a light source for the lighting device. The lamp fitting is preferably configured for attachment to a plate 4 suitable for receiving said lamp fitting. The attachment may be through the use of two holding-rings; one on each side of the plate. The lamp fitting may have a bezel and may be provided with a thread on at least a part, or the whole, of the outside surface. This thread may be used for engaging a reflector, typically toward a bottom section of the lamp fitting. The thread may also be used when attaching to the plate, e.g. by means of two holding-rings, typically on either side of the plate. One purpose of the lamp fitting is to provide a place to locate the light source for the lamp and another purpose is to attach a reflector to the lamp fitting. An example of a lamp fitting compatible with the presently disclosed lighting device is disclosed in WO 2014/053145 by the same applicant, which is hereby enclosed by reference in its entirety. In WO 2014/053145, the presently disclosed lamp fitting is exemplified as a “main body”.
(33) Reflector
(34) The modular lighting device comprises a plate 4, which is preferably suitable for receiving a lamp fitting. Typically, the lamp fitting is suitable for engaging with a reflector, such that the reflector is attached to the outside surface of the lamp fitting, e.g. by means of threaded engagement. In case the modular lighting device is equipped with such a lamp fitting, a reflector may be attached. The reflector is provided for reflecting and/or modifying light from the light source. But equally important the reflector is provided to cover the opening of the ceiling or the interior surface of the wall. The reflector may comprise a narrow top section configured for attachment to said lamp fitting, and a wider bottom section for covering said opening. Hence, the reflector is preferably configured such that the bottom section is of a larger diameter than then diameter of the opening. The reflector may also host additional technical or aesthetic features that may attach to it. An example of a reflector compatible with the presently disclosed lighting device is disclosed in WO 2020/058528 by the same applicant, which is hereby enclosed by reference in its entirety.
(35) Light Source
(36) The type of light source may be a light-emitting diode (LED), or an incandescent bulb, or halogen bulb, or a fluorescent light bulb such as s compact fluorescent light bulb (CFL). The light source could also be two or more of the types mentioned or any combination thereof. The light source may comprise a driver. The light source is preferably located at the bottom of a lamp fitting. In most embodiments, this position would correspond to a position near the top section of a reflector. Alternatively, the light source may be located in a reflector attachment element.
(37) Driver
(38) Some type of light sources such as light-emitting diodes (LEDs) require a driver to supply the correct power to the light source. The driver typically serves the purpose of converting an incoming AC power to a proper DC voltage, and additionally regulating the current flowing through the light source during operation to protect the light source from line-voltage fluctuations. As an example, the driver may convert 230V AC to a low-voltage DC power, e.g. 12V, suitable for powering an LED or an array of LEDs. Such drivers may be constant voltage types (usually 10V, 12V and 24V) or constant current types (e.g. 350 mA, 700 mA and 1 A). Some LED drivers are manufactured to operate specific LED devices or arrays, while others can operate most commonly available LEDs. Drivers may also enable dimming and colour changing or sequencing of the light source.
(39) The driver may also be a transformer simply converting from one voltage to another, e.g. from 220-230V AC to 12V DC. Such a transformer may be suitable for powering halogen lights. The driver/transformer may be fixed to the modular lighting device by securing the driver/transformer to a plate suitable for holding such a driver. Alternatively, in some cases the driver is an integral part of the light source. An example of a suitable driver compatible with many embodiments of the lighting device is a Philips Xitanium LED driver.
(40) Plate
(41) The modular lighting device comprises a plate 4 suitable for receiving a lamp fitting, said lamp fitting being suitable for holding a light source. The plate is preferably further configured for holding a driver or a transformer for the light source. Accordingly, the plate may comprise an elongated part 403 for holding a driver for the light source. Preferably, the plate is configured for receiving a lamp fitting similar to the one disclosed in WO 2014/053145 (referred to herein as a main body). The plate 4 is further preferably configured for the attachment of a plurality of mounting brackets 1. To accommodate the need of receiving a lamp fitting, the plate preferably comprises an opening 401, large enough that the lamp fitting can pass through. The plate may further comprise a plurality of smaller holes 402 suitable for securing other features to the plate, e.g. mounting brackets 1 and/or a driver. The smaller holes 402 may be dimensioned to allow a screw or a nut to pass through one of the holes.
(42) One preferred embodiment of the plate comprises a rounded section 404 in one end of the plate with an elongated part 403 protruding from said circular section of the plate. The elongated part 403 of the plate is preferably suitable for holding a driver or a transformer for a light source. The rounded section 404 of the plate preferably comprises an opening 401 suitable for receiving a lamp fitting, as mentioned above. Preferably, the rounded section comprises means, e.g. a plurality of holes, for attaching one or more mounting brackets to the plate. These may be secured to the plate by the use of a locking ring 3; using second fastening elements such as screws, nuts, bolts or combinations thereof (cf.
(43) Mounting Brackets
(44) The modular lighting device may preferably comprise a plurality of mounting brackets (cf.
(45) The mounting brackets 1 may allow the modular lightning device to be fitted to different sized openings, preferably via radial adjustment of the mounting brackets. The modular lighting device can preferably be fitted to a range of openings, such as approximately 100 mm to approximately 400 mm, or from approximately 120 mm to approximately 300 mm, or from approximately 130 mm to approximately 240 mm. Said radial adjustment can be realized by providing a number of mounting brackets, each comprising a first elongated slot 101 oriented horizontally along a radial axis, i.e. an axis extending radially from the rounded section of the plate, or alternatively an axis extending radially from an attached lamp fitting, which preferably has a circular circumference. Accordingly, the mounting bracket(s) may comprise a first elongated slot 101 provided in a first section 105 of the mounting bracket, said first slot enabling the radial adjustment of each mounting bracket.
(46) In a preferred embodiment, the modular lighting device comprises at least three such mounting brackets, the three brackets preferably positioned symmetrically on the plate such that the mounting brackets divide the rounded section of the plate and/or the locking ring into three substantially equal arc lengths (cf.
(47) The mounting brackets may further allow the modular lighting device to be fixed to different ceiling/wall thicknesses by adjusting the mounting brackets and/or one or more clamps attached to the mounting brackets along an axis substantially perpendicular to the plate. In most preferred embodiments, this would correspond to a vertical adjustment of the mounting brackets and/or clamps. The adjustment to different ceiling/wall thicknesses is preferably accomplished by the use of clamps (such as the one shown in
(48) The adjustable mounting mechanism may further allow the vertical position of the modular lighting device relative to the ceiling to be adjusted. This may be achieved by providing various kits of mounting brackets of different sizes. One kit may thus comprise three mounting brackets, wherein the second section 106 is shorter than in another kit (cf.
(49) The adjustment of the vertical position/height of the modular lighting device may also be realized by providing two second sections 106 on one mounting bracket; the two second sections arranged such that they may slide on top of each other in order to adjust the height/length of the resulting second section of the bracket. The two sections should preferably be able to lock against each other, once the desired height is achieved. The mounting brackets may comprise a plastic material or a metal such as aluminium. The mounting brackets may be used in combination with magnets 9 in case they are made of a metal (cf.
(50) Locking Ring
(51) The modular lighting device may comprise a locking ring 3 for securing a number of mounting brackets to the plate (cf.
(52) In another embodiment (not shown in the drawing), the second fastening elements comprise one or more butterfly nuts, which are configured to fix the radial position of each mounting bracket. This arrangement has the advantage that the modular lighting device may be easily adjusted to the opening/aperture in the ceiling/wall from below. Orienting the wing-like projections of each butterfly nut downward, allows for an easy access to the adjustable parts of the lighting device from below, i.e. the brackets can be pulled out radially until they engage the ceiling/wall, and then the butterfly nuts may be tightened to lock the radial position of the mounting brackets. Thus, in this embodiment it is the combination of the plate, the butterfly nuts and the locking ring that ensures the radial positional lock of the mounting brackets. Accordingly, the butterfly nuts are accessible through the opening in the wall/ceiling, such that the mounting brackets can be radially adjusted when facing the first surface of the wall/ceiling. Subsequent to the radial locking, the mounting brackets may be secured to the wall/ceiling by the use of a first fastening element such as a screw inserted through a hole 104 of the foot 103, the screw passing through said hole, the wall and then engaging the foot 203 of the clamp e.g. by passing through hole 202 of the clamp. Said fixation ensures that the entire modular lighting device is prevented from rotational movement. Accordingly, each mounting bracket may comprise a foot configured for mechanically engaging with a first surface of the wall/ceiling, and each clamp may comprise a foot configured for mechanically engaging with a second surface of the wall/ceiling, the foot of the mounting bracket and the foot of the clamp defining an adjustable gap for accommodating different wall/ceiling thicknesses.
DETAILED DESCRIPTION OF DRAWINGS
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EXAMPLES
(78) Examples of drivers compatible with the disclosed modular lighting device are Philips Xitanium LED drivers, such as the Philips Xitanium 16 W/m 0.35 A 46V SC 230V or the Philips Xitanium 50 W WH 0.7-1.5 A 54V TD/Is 230V.
REFERENCE NUMERALS
(79) 1. Mounting bracket 2. Clamp 3. Locking ring 4. Plate 5. Driver 6. Lamp fitting 7. Light source 8. Reflector 9. Magnets 10. Diffuser 11. First surface of the wall/ceiling 12. Second surface of the wall/ceiling 13. First fastening elements 14. Second fastening elements 15. Third fastening elements 101. First elongated slot 102. Second elongated slot 103. Foot of the mounting bracket 104. Holes in the foot of the mounting bracket 105. First section of the mounting bracket 106. Second section of the mounting bracket 201. Holes in the clamp 202. Holes in the foot of the clamp 203. Foot of the clamp 301. Indentation in the locking ring 302. Hole in the locking ring 401. Opening in the plate 402. Holes in the plate 403. Elongated part of the plate 404. Rounded section of the plate