Fluid throttling valve
11339878 · 2022-05-24
Assignee
Inventors
Cpc classification
F16K3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/0254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K35/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/0209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A throttling valve that allows staged pressure drop increments upstream and/or downstream of a primary flow trim assembly within a valve body to help prevent cavitation and freezing effects. The flow trim assembly can be quickly and efficiently removed from the throttling valve (and repaired or replaced) without requiring disassembly of the throttling valve from a flow line or other fluid conduit, and without requiring removal of an automated actuator. A throttling valve body that allows direct mounting of actuators to the valve without the need for brackets and linkages.
Claims
1. A method for throttling fluid pressure of a fluid flow stream comprising: a) installing a throttling valve in said fluid flow stream, said throttling valve comprising: i) a body having an inlet, an outlet, a central chamber, a bottom opening extending through said body into said central chamber, a first bore extending from said inlet to said central chamber, a second bore extending from central chamber to said outlet, and an upper aperture extending through said body and aligned with said central chamber; ii) a valve cartridge having a sleeve section and base plate, wherein said sleeve section is partially received within said central chamber of said body, and said base plate is configured to releaseably connect to said body and close said bottom opening; iii) a valve rotator having a body section and a stem, wherein said body section is disposed within said central chamber of said body and said stem extends through said upper aperture in said body; iv) a stationary orifice disk disposed in said sleeve section of said valve cartridge; v) a rotating orifice disk operationally attached to said valve rotator, wherein rotation of said stem of said valve rotator causes rotation of said rotating orifice disk relative to said stationary orifice disk to selectively open said valve, close said valve, or throttle fluid flow through said valve; and vi) a first fixed orifice bean defining an orifice, disposed in said first bore or said second bore; b) reducing pressure of said fluid flowing through said throttling valve in a plurality of stages.
2. The method of claim 1, wherein said throttling valve further comprises a second fixed orifice bean defining an orifice, disposed in said first bore or said second bore.
3. The method of claim 1, wherein said throttling valve further comprises a handle or actuator operationally attached to said stem of said valve rotator for imparting torque forces to said stem.
4. The method of claim 3, wherein said valve cartridge, stationary orifice disk, rotating orifice disk, or combinations thereof, can be removed from said body without removing said handle or actuator from said stem of said valve rotator.
5. The method of claim 2, wherein the magnitude of at least one pressure reduction stage is determined by the size of said orifice of said first orifice bean, the size of the said orifice of said second orifice bean, or combinations thereof.
6. The method of claim 2, wherein said first orifice bean or said second orifice beans are replaceable.
7. A throttling valve comprising: a) a housing having an inlet, an outlet, a central chamber and a third, separate, and lower opening extending through said housing into said central chamber, wherein said inlet and outlet are in fluid communication with said central chamber; b) a valve cartridge having a sleeve section and a base section, wherein said sleeve section is received through said lower opening of said housing and disposed in said central chamber of said housing, and wherein said base section is releasably secured to said housing; c) a valve rotator having a body section and a stem, wherein said body section is disposed within said central chamber of said housing and said stem extends outside of said housing; d) a stationary orifice disk disposed in said sleeve section of said valve cartridge; and e) a rotating orifice disk operationally attached to said valve rotator and engaged with said stationary orifice disk, wherein rotation of said stem of said valve rotator causes rotation of said rotating orifice disk relative to said stationary orifice disk to selectively throttle fluid flow through said valve.
8. The throttling valve of claim 1, further comprising a handle or actuator operationally attached to said stem of said valve rotator for imparting torque forces to said stem.
9. The throttling valve of claim 8, wherein said valve cartridge, stationary orifice disk, rotating orifice disk, or combinations thereof, can be accessed through said lower opening of said housing without removing said handle or actuator from said stem of said valve rotator.
10. The throttling valve of claim 1, wherein pressure of fluid flowing through said valve is reduced in a plurality of stages between said inlet and said outlet.
11. The throttling valve of claim 10, wherein the magnitude of at least one pressure drop stage is determined by the size of said orifice of said first orifice bean, the size of the said orifice of said second orifice bean, or combinations thereof.
12. A throttling valve comprising: a) a body having an inlet, an outlet, a central chamber, a bottom opening extending through said body into said central chamber, a first bore extending from said inlet to said central chamber, a second bore extending from said central chamber to said outlet, an upper aperture extending through said body and aligned with said central chamber, and a mounting pad wherein said upper aperture is received within said mounting pad; b) a valve cartridge having a sleeve section and base plate, wherein said sleeve section is partially received within said central chamber of said body, and said base plate is configured to releaseably connect to said body and close said bottom opening; c) a valve rotator having a body section and a stem, wherein said body section is disposed within said central chamber of said body and said stem extends through said upper aperture in said body; d) a stationary orifice disk disposed in said sleeve section of said valve cartridge; e) a rotating orifice disk operationally attached to said valve rotator, wherein rotation of said stem of said valve rotator causes rotation of said rotating orifice disk relative to said stationary orifice disk to selectively open said valve, close said valve, or throttle fluid flow through said valve; f) a first fixed orifice bean defining an orifice, disposed in said first bore; and g) a second fixed orifice bean defining an orifice, disposed in said second bore.
13. The throttling valve of claim 12, further comprising a handle or actuator operationally attached to said stem of said valve rotator for imparting torque forces to said stem.
14. The throttling valve of claim 13, wherein said valve cartridge, stationary orifice disk, rotating orifice disk, or combinations thereof, can be removed from said body without removing said handle or actuator from said stem of said valve rotator.
15. The throttling valve of claim 14, wherein pressure of fluid flowing through said valve is reduced in a plurality of stages between said inlet and said outlet.
16. The throttling valve of claim 15, wherein the magnitude of at least one pressure reduction stage is determined by the size of said orifice of said first orifice bean, the size of the said orifice of said second orifice bean, or combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing summary, as well as any detailed description of the preferred embodiments, is better understood when read in conjunction with the drawings and figures contained herein. For the purpose of illustrating the invention, the drawings and figures show certain preferred embodiments. It is understood, however, that the invention is not limited to the specific methods and devices disclosed in such drawings or figures.
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
(14) While the present invention will be described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the present invention not be limited to the particular embodiments disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments (and legal equivalents thereof).
(15)
(16) Still referring to
(17) Inlet bore 12 extends through inlet flange member 14 into body member 10. Said body member 10 has upper mounting pad 9. Stem extension neck 42 extends through aligned apertures in mounting pad 9, and is rotatable about its central longitudinal axis relative to body member 10. A valve cartridge having base section 21 is secured to body member 10 using threaded bolts 25 that are received within threaded bores 18 formed within body member 10. Removable drain plug 91 can be received within a drain/injection port in body member 10, while name plate 19 (which can display operational specifications, traceability information or other indicia) can be disposed on an outer surface of said body member 10.
(18)
(19) Body member 10 has upper mounting pad 9 and calibration plate 17. Handle 70 has grip section 73 and base section 72 operationally attached to rotatable stem extension neck 42; handle 70 can be used to selectively apply torque (rotational) forces to stem extension neck 42. At least one wave spring 71 biases said base section away from calibration plate 17. Thumb screw 74 having threaded section 74A can be used to selectively lock handle member 70 in place relative to body section 10.
(20) Valve cartridge base section 21 is secured to body member 10 using threaded bolts 25 received and secured within threaded bores 18 formed within body member 10. Removable drain plug 91 is received within a drain port extending from the external surface of body member 10 to an internal flow trim chamber. When said drain plug 91 is removed, said drain port can serve as a fluid pressure bleed port, while also permitting injection of methanol or other substance directly into said inner flow trim chamber and flow trim control surfaces. Name plate 19 is disposed on an outer surface of said body member 10.
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(22) Stem extension neck 42 of a valve rotator 40 extends through aligned apertures in mounting pad 9 and calibration plate 17, and is rotatable about its central longitudinal axis relative to body member 10. Handle 70 has grip section 73 and base section 72 operationally attached to rotatable stem extension neck 42. At least one wave spring 71 biases said base section 72 off of or away from calibration plate 17.
(23)
(24) In the embodiment depicted in
(25) Optional fixed orifice bean 80 has an orifice flow channel 80A having a predetermined cross sectional area; said fixed orifice bean 80 permits a predetermined fluid flow rate through flow channel 80A at a predetermined fluid inlet pressure. Similarly, optional fixed orifice bean 81 has an orifice flow channel 81A having a predetermined cross sectional area; said fixed orifice bean 81 permits a predetermined fluid flow rate through flow channel 81A at a predetermined fluid inlet pressure. Optional downstream cylindrical hub wear sleeve 82 protects inner surfaces of said outlet flow bore 13 from excessive wear due to cavitation, erosion and/or corrosion.
(26) Said fixed orifice bean 80 is removeably received and secured within outlet flow bore 13 utilizing O-rings 60. Throttling valve 100 can be operated with or without hub wear sleeve 82, which snuggly fits within outlet flow bore to protect inner surfaces of said outlet flow bore 13. Similarly, fixed orifice bean 81 is removeably received and secured within inlet flow bore 12 utilizing O-rings 60.
(27) Still referring to
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(30) Handle 70 has grip section 73 and base section 72. Said base section 72 is operationally attached to rotatable stem extension neck 42. At least one wave spring 71 biases said base section 72 of handle 70 off of calibration plate 17. Thumb screw 74 having threaded section 74a can be used to selectively lock handle member 70 in place relative to body section 10.
(31) Body member 10 has a substantially open lower surface extending into inner flow trim chamber 11 (not visible in
(32) O-rings 60 are disposed around the exterior of valve cartridge 20. Said valve cartridge 20 is at least partially received within said flow trim chamber 11 of body member 10. Threaded bolts 25 are received within threaded bores 18 formed in body member 10. Solid wear disk 52 (with O-ring 60), moveable orifice disk 51, and fixed orifice disk 50 (with O-ring 60) are disposed within valve cartridge 20.
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(35) Referring back to
(36) Upper stem extension neck 42 of valve rotator member 40 extends through aligned apertures in body member 10, mounting pad 9 and calibration plate 17; said upper stem extension neck 42 is operationally attached to handle member 70, and is rotatable about its central longitudinal axis relative to body member 10. Valve cartridge 20 is partially received within inner flow trim chamber 11, while base section 21 is secured to body member 10 using threaded bolts 25.
(37) O-rings 60 engage against valve rotator 40 and the inner wall of body member 10 to form a fluid pressure seal, while stem bushing 61, back up ring 62 and thrust bearing 63 are disposed around stem member 48 of said valve rotator 40. Back-up ring 62 helps energize the primary seal of an O-ring 60 between said valve rotator 40 and an inner wall of valve body 10.
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(39) Rotating orifice disk 51 also has at least one axial orifice or bore 54 extending through said rotating orifice disk 51, which allows passage of fluid flowing through fluid throttling valve 100, but also restricts the passage of fluid flowing through fluid throttling valve 100, which results in a reduction of flow rate and/or a decrease in pressure of the fluid flowing through fluid throttling valve 100. Said at least one orifice 54 can vary in size and shape depending on the amount of flow restriction or pressure drop that is desired through fluid throttling valve 100. Rotating orifice disk 51 can be color-coded or marked to correspond with a particular size, shape or other configuration of said orifice(s) 54 in order to permit quick and efficient identification or determination of desired characteristics of said orifice(s) 54 in accordance with a predetermined coding system.
(40) Referring back to
(41) Color coding of said disks 50 and/or 51 permits quick and efficient identification of relevant disks and/or orifice characteristics without detailed inspection, including during operations conducted in the field or other remote environments. By way of illustration, but not limitation, during maintenance operations a user can quickly and efficiently determine without detailed inspection that a particular disk 50 or 51 has orifice(s) embodying particular sizes, shapes or configurations based on predetermined color-coding. Further, said disk 50 and/or 51 can be selectively changed to another disk corresponding to another predetermined color-code (if, for example, another diameter size, shape or configuration of orifice(s) is desired).
(42) The amount of flow restriction and/or pressure drop through fluid throttling valve 100 can be controlled by selective rotation of moveable orifice disk 51, which changes or adjusts the alignment of orifice(s) 54 in said rotating orifice disk 51 relative to the orifice(s) in fixed orifice disk 50. Maximum flow rate and minimum pressure drop results when the orifices in rotating orifice disk 51 and fixed orifice disk 50 are fully aligned with each other. Conversely, fluid flow rate is restricted, and fluid pressure drop is increased, as orifices in rotating orifice disk 51 and fixed orifice disk 50 become less aligned—that is, when the common area of aligned orifices of said disks are reduced. Fluid flow rate is completely stopped (and fluid pressure drop is complete) when the orifices in rotating orifice disk 51 and fixed orifice disk 50 are misaligned to prevent any passage of fluid through fluid throttling valve 100.
(43) When desired, fluid contained within inner flow trim chamber 11 can be drained through drain channel (not shown) by removal of drain plug 91. When said drain plug 91 is removed, said drain channel (not shown) can serve as a fluid pressure bleed port, while also permitting injection of desired chemical or other substance(s) directly into said inner flow trim chamber 11 near orifice disc to limit dilution of chemical. When wear disc 52 is damaged through wear it will allow passage of fluid to pressure transmission channel 26. This fluid can be removed by removing drain plug 90. Conversely, drain plug 90 can be removed to allow for insertion of a pressure sensor which can send a signal when channel 26 receives fluid. Additionally, when drain plug 90 is removed, an elongate object can be inserted within drain channel 26 in order to contact and “punch” wear disk 52 from central bore 23 of valve cartridge 20.
(44) Actuation of fluid throttling valve 100 can be accomplished through manual handle 70 or via an automated powered (typically electric, pneumatic, or hydraulic) valve actuator well known to those having skill in the art. Unlike conventional throttling valves that use a linkage member to connect the automated actuator to a stem extension neck of a throttling valve automated actuators can be directly mounted to pad 9 of throttling valve 100 allowing direct interaction of automated actuator and stem extension neck 42 of throttling valve 100. Throttling valve 100 may optionally include an external signal or marker displaying valve position (actuation status). As a result, a user will be able to observe the true position of throttling valve 100 even in the event of an internal failure of an automated actuator that may not be visible from the exterior of said automated actuator.
(45) As described herein, throttling valve 100 of the present invention permits installation/placement of multiple orifices both upstream (orifice bean 81) and/or downstream (orifice bean 80) of a main controlling multi-disk flow trim assembly within a single valve body, as desired. As a result, fluid pressure is throttled across said throttling valve in a plurality of smaller increments or “stages”. By reducing flowing fluid pressure drops more gradually across said throttling valve 100, the throttling valve of the present invention can reduce or eliminate cavitation, as well as temperature loss due to the JT effect. Further, the magnitude of said pressure drop stages can be increased or decreased, as desired, by changing the size (typically cross-sectional area) of the orifices formed in said orifice beans 80 and 81.
(46) Virtually all internal and flow trim components of throttling valve 100 of the present invention can be accessed, removed and/or replaced (by unscrewing threaded bolts 25 and removing flow cartridge 20 from body member 10) without requiring disassembly and/or removal of said throttling valve 100 from a surrounding flow line, pipeline or other fluid conduit. Further, said internal components can also be accessed, removed and/or replaced without removing or disturbing any operationally attached automated actuator (or handle) from valve body 10, thereby eliminating the need to recalibrate said actuator upon reinstallation.
(47) The above-described invention has a number of particular features that should preferably be employed in combination, although each is useful separately without departure from the scope of the invention. While the preferred embodiment of the present invention is shown and described herein, it will be understood that the invention may be embodied otherwise than herein specifically illustrated or described, and that certain changes in form and arrangement of parts and the specific manner of practicing the invention may be made within the underlying idea or principles of the invention.