Automobile dent puller apparatus and method

Abstract

A novel dent-puller assisting apparatus, system, and method are disclosed herein. The invention provides a stable anchor point for the attachment of a variety of mechanisms to be used in the process of straightening or repair of car body panels. The invention is designed to require a minimum number of parts and connections, be easy to install and operate, and have sufficient flexibility to accomplish the required ends.

Claims

1. A system to assist with the repair of the body of an automobile or other vehicle comprising a second vehicle, separate from the automobile or other vehicle, and a mobile anchor apparatus, said mobile anchor apparatus comprising: a vertical support beam, said vertical support beam having a plurality of mounting apertures positioned along two sides of said vertical support beam, at least one channel running the length of the vertical support beam thereby providing an open area within the vertical support beam within which at least one handle having an anchor means is secured; a pulling device attached to said at least one handle and a glue tab attached to said pulling device; a base structure; said base structure comprising a mounting frame portion having a quick release pin disposed to receive said vertical support beam and a base plate, said base plate having a base portion and a platform; said base portion lying essentially beneath said mounting frame; said platform being a planar structure which is wider than said base portion and which extends orthogonally from said base portion in a direction opposite the location of said body of the automobile or other vehicle wherein the platform has tire grabbing rails that are configured to receive a tire of the second vehicle while the mobile anchor apparatus is in operation.

2. The mobile anchor apparatus of claim 1 further comprising a second handle affixed to said vertical support beam which assists in transporting and positioning the apparatus.

3. The mobile anchor apparatus of claim 1 wherein said vertical support beam is comprised of more than one piece.

4. A mobile anchor apparatus to assist with a repair of a body of an automobile or other vehicle having: a planar base plate having a mounting frame on its top surface; said mounting frame having a receiving channel and a frame structure; said frame structure defining a mounting space; a vertical support beam having a first end and a second end; said first end being fixed in place within said receiving channel but removably attached to said mounting frame by a quick-release pin; said vertical support beam having a plurality of mounting apertures positioned along two sides of said vertical support beam, front and rear channels running the length of the vertical support beam that terminate at apertures on either end of the beam thereby providing an open area within the vertical support beam within which at least one handle having an anchor means is secured; the handle having a projection that is received within an opening in the front or rear channel; a pulling device removably attached to said anchor means; a foot rail being partially situated within said mounting space and, further, extending orthogonally from said mounting space; said foot rail being removably attached to said planar base plate and having a top surface and a bottom surface; said foot rail having a mounting groove which extends along the top surface of at least a portion of the foot rail; and, at least one jack block removably mounted in said mounting groove; said at least one jack block having a tang which slides into said mounting groove wherein said at least one jack block is disposed to receive at least a portion of a weight of said automobile or other vehicle.

5. The mobile anchor apparatus of claim 4 wherein said at least one jack block comprises a plurality of jack blocks.

6. The mobile anchor apparatus of claim 4 wherein said foot rail being removably attached to said planar base plate comprises said foot rail being secured to the planar base plate by at least one fastener.

7. The mobile anchor apparatus of claim 6 wherein said foot rail being removably attached to said planar base plate comprises said foot rail being secured to the planar base plate by two or more fasteners passing through apertures in the foot rail.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view of a first embodiment of the invention.

(2) FIG. 2 is an end view of a first embodiment of the invention.

(3) FIG. 3(a) is a first leg of a floor rail.

(4) FIG. 3(b) is a second leg of a floor rail.

(5) FIG. 3(c) is an end view of a floor rail.

(6) FIG. 4(a) is an end view of the wheel housing.

(7) FIG. 4(b) is a cut-away side view of the wheel housing.

(8) FIG. 5 is an illustration of an upright support beam.

(9) FIG. 6(a) is a perspective view of a second embodiment of the invention.

(10) FIG. 6(b) is a side view of a second embodiment of the invention.

(11) FIG. 6(c) is a rear view of a second embodiment of the invention.

(12) FIG. 6(d) is a top plan view of the base plate.

(13) FIG. 6(e) is a bottom plan view of the base plate.

(14) FIG. 7 is a perspective view of the foot rail with jack blocks.

(15) FIG. 8 is an underside perspective view of the foot rail with jack blocks.

(16) FIG. 9(a) is a first illustration of the second embodiment in use.

(17) FIG. 9(b) is a second illustration of the second embodiment in use.

(18) FIG. 10 is an illustration of an alternate operation of the second embodiment.

DETAILED DESCRIPTION

(19) The invention provides a mobile anchor point which provides assistance to those engaged in the repair of dents and dings in automobiles and other such vehicles.

(20) The first embodiment of the invention, shown in FIGS. 1 and 2, provides a floor-mounted gantry 10 that can serve as an anchor point to attach a dent pulling tool or device. The frame of the apparatus 10 consists of two floor rails 20, two upright support beams 30, 40, two mounting plates 50, and a horizontal crossbeam beam 60 extending between the support beams 30, 40.

(21) As illustrated in FIGS. 3(a-b), each floor rail 20 is essentially L-shaped having two extended sections comprising a first leg 70 and a second leg 80. The L-shape results in the creation of a wheel-track 90 in each floor rail 20. Each leg 70, 80 has a set of apertures running along the length of the rail. A first set of oval shaped holes 100 is to be used to secure each rail 20, and commensurately the whole gantry 10, to the floor. A second set of holes 110 is to be used to mount one or more rods, or other such locking mechanisms, to prevent travel of the frame when the gantry is in operation. Said first leg 70 having a slight curvature at the terminal portion 120 of said leg which results in a small portion of said leg extending parallel to said second leg and serving to form the upper portion of the wheel-track 90.

(22) Turning to FIGS. 4(a)-(b), the bottom of each upright support beam 30, 40 is connected to a wheel housing. A wheel 130 is mounted in each wheel housing. This wheel 130 is designed to fit into the wheel-track 90 formed within the space of the first and second legs 70, 80 of the floor rail 20. Each upright support beam 30, 40 is comprised of four elements, a primary support 140, a base component 150, and two secondary beams 160 as shown in FIG. 5. The primary member 140 lies in the same plane as the base component 150 and extends perpendicularly from the base 150. A secondary beam 160 is attached to each end of the base component and extends at approximately a forty-five degree angle until it intersects with the primary member. The four components can be welded together, affixed by any customary means of attachment, or be of unitary construction.

(23) A plurality of mounting apertures 170 are positioned at regular intervals along the length of the primary portion of the support beams 30, 40 and the crossbeam 60. A conventional dent pulling tool, i.e. a device which can used to exert force, may be attached at any mounting hole location. For example, a winch (not shown) can be attached to the apparatus 10. Although such a device may be attached through a variety of means, one such option would rely upon a winch bracket affixed by a clevis pin, or any such means, to a mounting aperture 170. The winch is then secured to the winch bracket for use.

(24) The gantry opening 15 is wide enough to accommodate a vehicle of average width while still allowing a certain amount of clearance between the sides of the vehicle and the respective upright support beams. In one embodiment, the total width of the structure from rail to rail would be approximately one hundred forty inches which would provide for approximately twenty-two inches of clearance between the side of the vehicle and each upright support beam. A cross beam anchor 180 may also be added to the structure to add additional mounting apertures 170 for repair of tailgates on SUVs and trucks. It will also be noted that the mounting plates 50 may be omitted and the gantry frame can be constructed without such elements.

(25) The second and primary embodiment of the invention provides a mobile workstation which is an easily transportable apparatus that can be used to provide an anchor point for dent removal in the field. Referring now to FIGS. 6-8, this mobile version consists of three principal components, a vertical support beam 220, a base section 225, and an optional foot rail anchor extension.

(26) The vertical support beam 220 is typically comprised of aluminum or material of similar tensile strength. The beam 220 has a front and back and two sides and further includes three channels 230, 240, 250 that run along the longitudinal axis of the beam and terminate in three respective apertures on either end of the beam 220. The center channel 240 is positioned in the middle of the beam. The front 230 and rear 250 channels are positioned on either side of the center channel 240. The front 230 and rear channels 250 are not entirely enclosed and include an opening disposed to receive a projection from a handle 290. The handle 290 can include a means to receive and attach a ratchet strap or other such tool, e.g., an anchor ring 295. The beam 220 includes a plurality of through-holes 300 along the length of the beam.

(27) The vertical support beam 220 can be a single unitary element or be made up of two or more sections. In the preferred embodiment, the beam is made up of a primary element 310 and an extension element 320. The two elements can be affixed by a variety of conventional means but the extension element 320 may include a steel tang (not shown) which may be seated into the center channel 240 at the end of the primary element 310 and may be secured with a quick release pin. The beam is mounted in the base section 225.

(28) The base section 225 is comprised of a receiving frame 330, a platform 340, and an optional foot rail 380 as shown in FIGS. 6, 7, and 8. The receiving frame is disposed to receive and stabilize the beam 220. The beam 220 is secured in place by means of a quick release pin 360. The platform 340 extends orthogonally from the receiving frame 330.

(29) The platform 340 includes tire grabbing rails 370 to help restrict vehicle movement when a vehicle tire is used to anchor the workstation. Alternatively, a foot rail 380 can be securely attached to the platform 340. The foot rail 380 extends outward from the base section 225. In the embodiment shown in FIG. 7, the foot rail 380 is secured to the platform 340 by two bolts (not-shown) which pass through apertures 390 in the foot rail 380. At least one jack block 400 is mounted on the foot rail 380. Jack blocks 400 of desired heights may be employed as desired. Each jack block 400 has a tang or such structure which slides into a groove 410 in the foot rail. A pair of wheels 420 is mounted at the second end 430 of the foot rail 380.

(30) In operation, shown in FIGS. 9 and 10, the mobile workstation 210 is transported to the location of the automobile or vehicle which needs to be repaired. If the workstation has been broken down, e.g., the vertical support beam 220 has been removed from the base section, the workstation 210 would be reassembled prior to use. The foot rail 380 is positioned under the vehicle parallel to the dent being repaired. The beam 220 is positioned approximately two to three feet from the dented panel. The closer the beam 220 is to the vehicle, the more pressure may be applied to the beam 220. Alternatively, if the dent is located above the wheel of a vehicle, the vehicle may be parked on top of the platform and the vehicle wheel situated in the tire grabbing rails 370. Further, as shown in FIG. 10, a second vehicle, i.e., a vehicle other than the one being repaired, may be parked on the platform 340 in order to stabilize and anchor the workstation 210.

(31) In cases where the foot rail 380 is used, the vehicle is jacked up as close as possible to the foot rail 380 to accommodate the appropriate height jack block 400. The jack block 400 is placed in the foot rail 380 even with the frame or other component under the vehicle that will support the weight of the vehicle when the vehicle jack is lowered. The vehicle jack is lowered until the vehicle is resting on the jack block 400.

(32) The adjustable handle 290 is positioned so that it is aligned with the dent to be repaired. A ratchet strap or such tool is hung from the anchor ring 295 and generally aligned with the dent. The length of the ratchet strap is adjusted to reach the dent. The desired glue tab(s) is/are applied to the dent. Once the glue has cooled and set, the remaining hook of the ratchet strap is attached to the glue tab(s). The ratchet strap is then used to apply tension to the glue tab(s) until the dent is pulled to the desired height. This process is repeated until the repair has been satisfactorily achieved.

(33) It will be noted that instead of using glue tabs, the apparatus and method can be used with other dent repair equipment and techniques. For instance, the apparatus and method can be used in conjunction with weld pins or body studs which are welded to the dented area. The apparatus is then attached to the pins or studs and is used to exert the desired pressure in order to complete the repair.

(34) While the invention has been described in reference to certain preferred embodiments, it will be readily apparent to one of ordinary skill in the art that certain modifications or variations may be made to the device without departing from the scope of invention described in the foregoing specification.