Aerosol assisted chemical vapor deposition methods useful for making dye-sensitized solar cells with platinum dialkyldithiocarbamate complexes
11742151 · 2023-08-29
Assignee
Inventors
Cpc classification
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/542
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C23C16/06
CHEMISTRY; METALLURGY
C23C16/4486
CHEMISTRY; METALLURGY
H01G9/2036
ELECTRICITY
H01G9/2059
ELECTRICITY
International classification
C23C16/06
CHEMISTRY; METALLURGY
C23C16/448
CHEMISTRY; METALLURGY
H01G9/00
ELECTRICITY
Abstract
Platinum films can be obtained by aerosol assisted chemical vapor deposition (AACVD) using one or more Pt-dialkyldithiocarbamate complexes of formula Pt(S.sub.2CNR.sub.2), wherein R is independently alkyl, aryl, or alkaryl, particularly as single source precursors. Such methods may include heating a substrate to a deposition temperature above 150° C. in a reactor; and introducing into the reactor, at the deposition temperature, an aerosol including a platinum dithiocarbamate compound, salt, and/or solvate thereof, to thereby deposit the platinum layer on the substrate. The Pt(S.sub.2CNR.sub.2)-derived films have well-connected and defect-free surface topography and better catalytic performance, likely due to their high conductivity and reflectivity.
Claims
1. An aerosol assisted chemical vapor deposition method for depositing a platinum layer onto a substrate, the method comprising: heating the substrate to a deposition temperature above 150° C. in a reactor; and introducing into the reactor, at the deposition temperature, an aerosol comprising a platinum dithiocarbamate compound, salt, and/or solvate thereof, at a deposition temperature in a range of 350 to 600° C., to thereby deposit the platinum layer on the substrate, wherein the platinum dithiocarbamate compound is of formula (Ib): ##STR00006## wherein R.sup.1 and R.sup.2 are independently hydrogen or C1 to C3 alkyl, and wherein R.sup.3 to R.sup.7 are independently hydrogen, C.sub.0-3-alkyl-halide, C.sub.1-5-alkyl, C.sub.0-3alkyl-alcohol, C.sub.0-3-alkyl-thiol, C.sub.0-3-alkyl-amine, C.sub.0-3-alkyl-carboxylate, C.sub.0-3-alkyl-nitrile, C.sub.0-3-alkyl-thiocyanate, C.sub.0-3-alkyl-isocyanate, C.sub.0-3-alkyl-cyanate, C.sub.0-3-alkyl-O—C.sub.1-5alkyl, C.sub.0-3alkyl-CO.sub.2—C.sub.1-5-alkyl, C.sub.0-3-alkyl-O.sub.2C—C.sub.1-5alkyl, C.sub.0-3-alkyl-N—(C.sub.1-5-alkyl).sub.2, C.sub.0-3-alkyl-C(O)N—(C.sub.1-5-alkyl).sub.2, C.sub.0-3-alkyl-C(O)—C.sub.1-5-alkyl, or C.sub.0-3-alkyl-S—C.sub.1-5-alkyl wherein the platinum layer formed has a thickness in a range of at least 350 nm after 30 minutes of deposition time, and wherein the platinum layer comprises at least 90 wt. % of elemental Pt, based on total deposition layer weight.
2. The method of claim 1, wherein the substrate is a glass.
3. The method of claim 1, wherein the thickness of the platinum layer is in a range of from 350 to 675 nm.
4. The method of claim 1, wherein the thickness of the platinum layer is in a range of from 350 to 600 nm.
5. The method of claim 1, wherein the deposition time is in a range of from 15 to 60 minutes.
6. The method of claim 1, wherein, in the platinum dithiocarbamate compound formula (Ib), R.sup.1 and R.sup.2 are independently C1 to C3 alkyl.
7. The method of claim 1, wherein the deposition temperature is in a range of 350 to 550° C.
8. The method of claim 1, wherein the deposition temperature is in a range of 450 to 510° C.
9. The method of claim 1, wherein the platinum layer comprises at least 97.5 wt. % of elemental Pt, based on the total deposition layer weight.
10. The method of claim 1, wherein the introducing comprises flowing the aerosol with an inert gas comprising N.sub.2, Ar, He, and/or Ne, from an aerosolization vessel to the reactor.
11. The method of claim 10, wherein the inert gas is flowed through the deposition apparatus at a flow rate in a range of from 80 to 160 mL/minutes per 2 cm.sup.2 of substrate surface.
12. The method of claim 1, further comprising, prior to the introducing: aerosolizing a solution or suspension of the platinum dithiocarbamate in an organic solvent comprising at least 90 wt. % of an organic base, based on total solvent weight.
13. The method of claim 12, wherein a weight ratio of the platinum dithiocarbamate to the solvent is in a range of from 25:1 to 250:1.
14. The method of claim 1, wherein the platinum film comprises at least partially fused platinum nanoparticles having average diameters in a range of from 5 to 100 nm uniformly distributed on a surface of the substrate.
15. The method of claim 1, wherein the platinum dithiocarbamate compound comprises Pt(S.sub.2CN-i-Bu.sub.2).sub.2.
16. The method of claim 1, wherein the platinum dithiocarbamate compound comprises Pt(S.sub.2CNBn.sub.2).sub.2.
17. The method of claim 1, wherein the deposition temperature is in a range of 350 to 550° C., wherein the deposition time is in a range of from 20 to 40 minutes, and wherein the platinum layer comprises at least 99 wt. % of elemental Pt, based on the total deposition layer weight.
18. The method of claim 1, wherein the thickness of the platinum layer formed is at least 450 nm after 30 minutes of deposition time.
19. The method of claim 17, wherein the thickness of the platinum layer formed is at least 450 nm after 30 minutes of deposition time.
20. The method of claim 1, wherein, in the platinum dithiocarbamate compound of formula (Ib), R.sup.1 and R.sup.2 are H.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(19) Aspects of the invention provide aerosol assisted chemical vapor deposition methods for depositing a platinum layer onto a substrate, the method comprising: heating the substrate to a deposition temperature above 150° C. in a reactor; and introducing, at the deposition temperature, into the reactor an aerosol of a platinum dithiocarbamate compound, salt, and/or solvate thereof, to thereby deposit the platinum layer on the substrate. The deposition temperature may be, for example, at least 150, 175, 200, 225, 250, 275, 300, 325, 350, 375, 400, 415, 425, 435, 445, 450, 455, 460, 465, 470, 475, 480, 485, 490, 495, 500, 505, 510, 515, 525, 550, or 575° C. and/or up to 700, 675, 650, 625, 600, 575, 565, 550, 545, 540, 535, 530, 525, 520, 515, 510, 505, 500, 495, 490, 485, 475, or 450° C. The deposition temperature may be in a range of from 350 to 650° C., 400 to 600, 425 to 575, 450 to 550, 460 to 540, 470 to 520, 475 to 525, 480 to 520, 485 to 515, or 490 to 510° C.
(20) The deposition temperature may be tailored to the particular platinum dithiocarbamate compound(s) used, the mixture of platinum compounds including at least one platinum dithiocarbamate (e.g., 1, 2, 3, 4 or more platinum dithiocarbamate, plus non-dithiocarbamate(s)), the reaction chamber volume/design, the carrier gas flow rate, and/or the deposition pressure (preferably ambient, though possibly under vacuum or overpressure). The reactor may be any substantially contained space suitable for deposition, and even more open spaces may be implemented, as long as appropriate heat and desired contamination control can be achieved.
(21) The substrate may be a glass, such as a fluorine-doped SnO.sub.2 glass, preferably conductive, a quartz glass, borosilicate glass, a polymer layer having a melting point above 300° C., diamond, ceramic (e.g., Si.sub.3N.sub.4 or similar nitrides, carbides, or borides), a metal, silicon, ZnSe, ZnS, Ge, GaAs, reaction-bonded SiC, or the like. The substrate generally should not require any particular surface treatment, e.g., no chemical or physical modification beyond cleaning. The cleaning may be achieved by solvent washing (e.g., water, acetone, methanol, ethanol, pentane, dichloromethane, etc., optionally with a surfactant), by sand blasting, by sonication in any suitable solvent, etc. Depending upon the intended application, the substrate may have a thickness of at least 0.1, 0.25, 0.33, 0.4, 0.5, 0.6, 0.75, 0.8, 0.9, 1, 1.25, 1.5, 1.75, 2, 2.5, 4, 5, 6, 7, 8, 10, 20, 24.8, 30, 40, 45, or 50 mm and/or up to 50, 45, 40, 35, 30, 25, 20, 17.5, 15, 12.5, 10, 8, 6, 5, 4, 3, 2, 1.5, 1, or 0.75 mm. The thickness of the substrate may also be tailored to the deposition surface area of the substrate, which may be, for example, at least 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 9, 10, 20, 25, 50, 64, 81, 100, 125, 132, 144, 150, 169, 175, 200, 400, 900, or 1000 cm.sup.2 and/or up to 20, 18, 16, 15, 14, 12, 10, 9, 8, 6, 5, 4, 3, 2.5, 2, 1.6, 1.2, 1, 0.9, 0.8, 0.5, 0.4, 0.36, 0.25, 0.16, 0.12, 0.1, 0.09, 0.08, 0.064, 0.05, 0.04, 0.036, 0.025, 0.016, 0.012, 0.01, 0.009, 0.008, 0.0064, 0.005, 0.004, 0.0036, 0.0025, 0.0016, 0.012, or 0.009 m.sup.2. While certain applications may call for planar substrates, curved (e.g., half-pipe, spherical, hemispherical, sinusoidal, spiral, etc.), and irregular shapes may also be useful in the inventive methods. Substrates may be rectangular, square or elongated, circular, ovular, triangular, hexagonal, rod-shaped, cookie-cutter shaped (i.e., tailored for insertion into a premade device or host), or irregularly shaped.
(22) The platinum layer may have a thickness in a range of from 150 to 700 nm, preferably 190 to 350 nm, depending on the application. For example, the thickness of the platinum layer may have any of these endpoints and/or at least 175, 185, 195, 200, 205, 210, 215, 220, 225, 230, 235, 240, 250, 265, 275, 285, 300, 315, 330, 350, 365, 375, 385, 400, 415, 425, 440, 450, 475, or 500 nm and/or up to 675, 650, 625, 600, 575, 550, 525, 500, 475, 460, 450, 440, 430, 425, 420, 415, 410, 405, 400, 395, 390, 385, 380, 375, 360, 350, 340, 325, 315, 305, 300, 295, 285, 275, or 265 nm.
(23) The introducing, i.e., flowing of an aerosol into the reactor, may occur for a deposition time in a range of from 15 to 60 minutes, e.g., any of these endpoints and/or (at ambient pressure) at least 17.5, 18, 19, 20, 21, 22.5, 25, 27.5, or 30 minutes and/or up to 55, 50, 45, 40, 35, 32.5, 30, 27.5, 25, 24, 23, 22.5, 22, 21, or 20 minutes.
(24) The platinum dithiocarbamate compound may be of formula (Ia):
Pt(S.sub.2CNR.sub.2).sub.2 (Ia),
wherein R may be independently hydrogen, alkyl, aryl, or alkaryl, and wherein the alkyl, aryl, or alkaryl may be optionally substituted. R as an alkyl group may take the form of a methyl, ethyl, C3 alkyl (e.g., propyl, iso-propyl, cyclopropyl), C4 alkyl (e.g., butyl, s-butyl, isobutyl, t-butyl, cyclobutyl), C4 alkyl (e.g., pentyl, isopentyl, s-pentyl, neopentyl, ethylenecyclopropyl, methylenecyclobutyl, cyclopentyl), C6 alkyl, C7 alkyl, C8 alkyl, C9 alkyl, C10 alkyl, or alkyl (fatty acid, oil, fatty alcohol) chains of C12 to C18. Aryl groups may include substituent forms of benzene (phenyl), pyrrole, imidazole, pyridine, naphthylene, guanidine, pyrazine, purine, indolizine, quinolizine, pyridazine, imidazole, indole, isoindole, naphthyridine, quinoline, isoquinoline, pyrrole, furan, thiophene, oxazole, isoxazole, thiazole, isothiazole, oxazines, carbazole and other benzo-fused and/or partially hydrogenated analogs of these, etc. Alkaryl substituents may combine any of the above alkyl groups with any of the above by covalent bonding, e.g., benzyl (phenylmethylene, phenylethylene, etc.). Any alkyl chains of these may be interrupted by 1, 2, 3, or more ether oxygens, sulfides, esters, amides, carbonyls, carbonates, sulfoxides, etc. For substituents, 1, 2, 3, 4, or 5 protons of any of the alkyl, aryl, and/or alkaryl may be replaced by an azide, amine, nitrile, isonitrile, cyanate, isocyanate, thiocyanate, isothiocyanate, nitro, nitroso, thiol, thioether, fluoride, chloride, bromide, iodide, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, methoxy (OCH.sub.3), ethoxy (OCH.sub.2CH.sub.3), propoxy (OCH.sub.2CH.sub.2CH.sub.3), isopropoxy (OCH(CH.sub.3).sub.2), butoxy (OCH.sub.2CH.sub.2CH.sub.2CH.sub.3), isobutoxy, sec-butoxy, cyanate, methoxymethyl, methoxyethyl, ethoxymethyl, hydroxy, or C1, C2, C3, or C4 carboxylate, sulfonate, amide, ester, carbamate, sulfonamide, or ketone, either outward or reversed application, “reversed” in the context of, e.g., carbonyl compounds, meaning —CH.sub.2OC(O)CH.sub.2—, rather than —CH.sub.2C(O)OCH.sub.2—.
(25) The platinum dithiocarbamate compound may be of formula (Ib):
(26) ##STR00002##
wherein R.sup.1 and R.sup.2 are independently hydrogen or C1 to C3 alkyl, and wherein R.sup.3 to R.sup.7 are independently hydrogen, C.sub.0-3-alkyl-halide, C.sub.1-5-alkyl, C.sub.0-3-alkyl-alcohol, C.sub.0-3-alkyl-thiol, C.sub.0-3-alkyl-amine, C.sub.0-3-alkyl-carboxylate, C.sub.0-3-alkyl-nitrile, C.sub.0-3-alkyl-thiocyanate, C.sub.0-3-alkyl-isocyanate, C.sub.0-3-alkyl-cyanate, C.sub.0-3-alkyl-O—C.sub.1-5-alkyl, C.sub.0-3-alkyl-CO.sub.2—C.sub.1-5-alkyl, C.sub.0-3-alkyl-O.sub.2C—C.sub.1-5-alkyl, C.sub.0-3-alkyl-N—(C.sub.1-5-alkyl).sub.2, C.sub.0-3-alkyl-C(O)N—(C.sub.1-5-alkyl).sub.2, C.sub.0-3-alkyl-C(O)—C.sub.1-5-alkyl, or C.sub.0-3-alkyl-S—C.sub.1-5-alkyl, wherein, e.g., “C.sub.0-3-alkyl” means C0, C1, C2, or C3 alkyl, or having a no linker, a methylene, ethylene, propylene, isopropylene, etc., which maybe substituted. The same applies mutatis mutandis to “C.sub.1-5-alkyl,” i.e., C1, C2, C3, C4, or C5 alkyl. Preferably, R.sup.1 and R.sup.2 are independently hydrogen, and the phenyl group is unsubstituted or optionally substituted by 1 or 2 substituents mentioned above, esp. methyl, ethyl, hydroxyl, oxymethyl, or fluoride.
(27) The platinum layer may comprise at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % of elemental Pt, based on total deposition layer weight.
(28) The introducing may comprise flowing the aerosol with an inert gas, i.e., carrier gas, comprising N.sub.2, Ar, He, and/or Ne, from an aerosolization vessel (or space within the reactor) to the reactor (or reactor space within the reactor). For some applications, CO.sub.2 may be used as a carrier or supplement. The inert gas may preferably avoid O.sub.2 or reactive gases, though some applications may call for up to 25, 20, 15, 10, 7.5, 5, 4, 3, 2, 1, 0.5, 0.1, 0.001, 0.0001, or 0.00001 vol. % of 0.sub.2 and/or other reactive gases, relative to total carrier gas volume. Generally, the carrier gas will comprise at least 75, 80, 85, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, 99.9, 99.99, or 99.999 vol. % of a total carrier gas volume of N.sub.2, Ar, He, and/or Ne.
(29) The inert gas may be flowed through the deposition apparatus at a flow rate in a range of from 80 to 160 mL/minutes per 2 cm.sup.2 of substrate surface (i.e., 40 to 80 mL/minutes per cm.sup.2), e.g., any of these endpoints and/or at least 42.5, 45, 47.5, 50, 52.5, 55, 57.5, 60, 62.5, or 65 mL/minutes per cm.sup.2 and/or up to 150, 125, 100, 95, 90, 85, 82.5, 77.5, 75, 72.5, 70, 67.5, 65, 62.5, 60, 57.5, 55, 52.5, or 50 mL/minutes per cm.sup.2.
(30) Inventive methods may further comprising, prior to the introducing: aerosolizing a solution or suspension of the platinum dithiocarbamate in an organic solvent comprising at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % of an organic base, based on total solvent weight. The organic base may comprise pyridine, DABCO (1,4-diazabicyclo[2.2.2]octane), DBU (1,8-diazabicyclo[5.4.0]undec-7-ene), DBN (1,5-diazabicyclo[4.3.0]non-5-ene), piperidine, piperazine, triethylamine, diethylamine, propylamine, butylamine, ethylenediamine, benzylamine, aniline, 2-t-butyl-1,1,3,3-tetramethylguanidine, diisopropylamine, N,N-diisopropylmethylamine, 2,6-lutidine, morpholine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, histidine, and/or ethanolamine. A weight ratio of the platinum dithiocarbamate to the solvent in any solution/suspension may be in a range of from 25:1 to 250:1, e.g., any of these endpoints and/or at least 20:1, 22.5:1, 27.5:1, 30:1, 33:1, 35:1, 37.5:1, 40:1, 42.5:1, 45:1, 47.5:1, 50:1, 52.5:1, 55:1, 57.5:1, or 60:1 and/or up to 1000:1, 750:1, 625:1, 500:1, 400:1, 350:1, 333:1, 300:1, 275:1, 225:1, 200:1, 175:1, 150:1, 125:1, 100:1, 95:1, 90:1, 85:1, 80:1, 75:1, 72.5:1, 70:1, 67.5:1, or 65:1.
(31) The platinum film may comprise at least partially fused platinum nanoparticles having average diameters in a range of from 5 to 100 nm uniformly distributed on a surface of the substrate. The fusing of the nanoparticles may leave a caterpillar-like to beaded-string-type appearance, in 1D (linear), 2D (planar), or 3D (x,y,z-spatial). The average platinum nanoparticle diameter may be, e.g., at least 5, 10, 15, 20, 25, 30, 35, 40, 45, or 50 nm and/or up to 100, 95, 90, 85, 80, 75, 70, 65, 60, 55, or 50 nm. Aspects of the invention include electrodes comprising: a substrate; and a platinum layer upon the substrate, wherein platinum layer has a thickness in a range of 180 to 650 nm, e.g., any thickness described above and/or depending upon the end use 177.5, 187.5, 197.5, 202.5, 207.5, 212.5, 217.5, 222.5, 227.5, 232.5, 237.5, 242.5, 252.5, 267.5, 277.5, 287.5, 302.5, 317.5, 332.5, 352.5, 367.5, 377.5, 387.5, 402.5, 417.5, 427.5, 442.5, 452.5, 477.5, or 502.5 nm and/or up to 672.5, 652.5, 627.5, 602.5, 577.5, 552.5, 527.5, 502.5, 477.5, 462.5, 452.5, 442.5, 432.5, 427.5, 422.5, 417.5, 412.5, 407.5, 402.5, 397.5, 392.5, 387.5, 382.5, 377.5, 362.5, 352.5, 342.5, 327.5, 317.5, 307.5, 302.5, 297.5, 287.5, 277.5, or 267.5 nm, and wherein the platinum layer comprises at least 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, 99.9, 99.99, 99.999, or 99.9999 wt. % elemental Pt, based upon a total weight of the platinum layer. The substrate may preferably be a conductive FTO glass, though any substrate discussed herein may be used. Inventive electrodes may exclude further layers than the substrate and the Pt-layer, or may exclude further functional layers.
(32) Aspects of the invention comprise dye-sensitized solar cells comprising any permutation of inventive electrode described herein as a counter electrode; an electrolyte layer; and a photoanode comprising an conductive FTO glass and a TiO.sub.2 coating upon the FTO glass.
(33) Aspects of the invention provide methods of producing electricity, comprising irradiating any permutation of inventive solar cell described herein with electromagnetic radiation. The electromagnetic radiation may preferably have a wavelength in a range of from 50 to 10000 nm, e.g., any of these endpoints and/or at least 75, 100, 125, 150, 175, 200, 210, 250, 275, 300, 350, 400, or 800 nm and/or up to 10000, 7500, 5000, 2500, 2000, 1750, 1500, 1250, 1000, 900, 800, 500, 400, 350, 300, 250, or 210 nm.
(34) Aspects of the invention include platinum complexes of formula (Ic), salts, or solvates thereof:
Pt(S.sub.2CNR.sub.2).sub.2 (Ic),
wherein R is C2 to C5 alkyl, C5 to C10 aryl, or C6 to C11 alkaryl, wherein the alkyl, aryl, or alkaryl may be substituted by 1 or 2 fluoride, chloride, alcohol, amine, C1 to C2 ether, or nitrile. Inventive complexes may have the structure Pt(S.sub.2CN-t-Bu.sub.2).sub.2, Pt(S.sub.2CN-n-Bu.sub.2).sub.2, Pt(S.sub.2CN-i-Bu.sub.2).sub.2, Pt(S.sub.2CN-i-Pr.sub.2).sub.2, Pt(S.sub.2CN-n-Pr.sub.2).sub.2, Pt(S.sub.2CN-Et.sub.2).sub.2, Pt(S.sub.2CN-Me.sub.2).sub.2, Pt(S.sub.2CN-n-Pr.sub.2).sub.2, or Pt(S.sub.2CNBn.sub.2).sub.2, Pt(S.sub.2CNPh.sub.2).sub.2, Pt[S.sub.2CN—(CH.sub.2-o-MePh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-m-MePh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-p-MePh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-o-FPh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-m-FPh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-p-FPh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-o-EtPh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-m-EtPh).sub.2].sub.2, Pt[S.sub.2CN—(CH.sub.2-p-EtPh).sub.2].sub.2, optionally as a pyridine (or any other organic base mentioned above) solvate. The “solvate,” as used herein, may merely incorporate a solvent molecule into its crystal structure.
(35) Inventive structures generally include only one fluoride-doped tin oxide (FTO), rather than 2, 3, or more different semiconductor metal oxide layers, e.g., TiO.sub.2, ZnO, ZrO.sub.2, SnO.sub.2, and/or Al.sub.2O.sub.3, and an elemental platinum layer. Beyond the substrate, FTO, and Pt-layer, as well as optional photovoltaic semiconductor and optional dye layers, inventive structures need not contain further particulate and/or deposition layers (the Pt-layer may be the only AACVD and/or general deposition layer). Inventive structures may exclude copper films, Cu inductors, and/or Cu plating layers. Inventive structures generally have no layer (overlooking the substrate) with a thickness of at least 50, 40, 30, 25, 20, 15, 10, 7.5, 5, 4, 3, 2.5, 2, 1.5, or 1 μm.
(36) Beyond glass substrates and FTO layers, inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 15, 10, 7.5, 5, 4, 3, 2, 1, or 0.5 wt. %, relative to the total deposition layer weight, of Al.sub.2O.sub.3, MgO, SiO.sub.2, CaO, TiO.sub.2, 3Al.sub.2O.sub.3.Math.2SiO.sub.2 (mullite), MgO.Math.Al.sub.2O.sub.3 (spinel), 2MgO.Math.SiO.sub.2 (forsterite), 2Al.sub.2O.sub.3.Math.2MgO.Math.5SiO.sub.2 (cordierite), CaO.Math.Al.sub.2O.sub.3.Math.2SiO.sub.2 (anorthite), AlN, BaTiO.sub.3, BaSrTiO.sub.3, BaTiZrO.sub.3, BaTi.sub.4O.sub.9, Ba.sub.2Ti.sub.9O.sub.20, Ba(Mg.sub.1/3Ta.sub.2/3)O.sub.3, 40 Ba(Zn.sub.1/3Ta.sub.2/3)O.sub.3, Ba(Zn.sub.1/3Nb.sub.2/3)O.sub.3, ZrSnTiO.sub.4, PbZrTiO.sub.3, Pb(Mg.sub.1/3Nb.sub.2/3)O.sub.3, Pb(Ni.sub.1/3Nb.sub.2/3)O.sub.3, CaTiO.sub.3, MgTiO.sub.3, and/or SrTiO.sub.3, in combination(s) or individually.
(37) Inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 15, 10, 7.5, 5, 4, 3, 2, 1, or 0.5 wt. %, relative to the total deposition layer weight, of oxide ceramics having a perovskite structure, e.g., PZT and/or PLZT, including PbTiO.sub.3, PbZrO.sub.3, Pb(Zr.sub.1-xTi.sub.x)O.sub.3 (0≤x≤1), (Pb.sub.1-YLa.sub.y) (Zr.sub.1-xTi.sub.x)O.sub.3(0≤x, y≤1), Pb(Mg.sub.1/3Nb.sub.2/3)O.sub.3, Pb(Ni.sub.1/3Nb.sub.2/3)O.sub.3, and/or Pb(Zn.sub.1/3Nb.sub.2/3)O.sub.3, in combination(s) or individually.
(38) Inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 15, 10, 7.5, 5, 4, 3, 2, 1, or 0.5 wt. %, relative to the total deposition layer weight, of Ba-containing oxide ceramics, e.g., BaTiO.sub.3, BaTi.sub.4O.sub.9, Ba.sub.2Ti.sub.9O.sub.20, Ba(Zn.sub.1/3Ta.sub.2/3)O.sub.3, Ba(Zn.sub.1/3Nb.sub.2/3)O.sub.3, Ba(Mg.sub.1/3Ta.sub.2/3)O.sub.3, Ba(Mg.sub.1/3Ta.sub.2/3)O.sub.3, Ba(Co.sub.1/3Ta.sub.2/3)O.sub.3, Ba(Co.sub.1/3Nb.sub.2/3)O.sub.3, Ba(Ni.sub.1/3Ta.sub.2/3)O.sub.3, Ba(Zr.sub.1-xTi.sub.x)O.sub.3, and/or (Ba.sub.1-xSr.sub.x)TiO.sub.3, in combination(s) or individually.
(39) Inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 5, 4, 3, 2.5, 2, 1, 0.5, 0.1, 0.05, 0.01, or 0.001 wt. %, relative to the total structure weight or the total deposition layer weight, of aluminum, lead, and/or oxides thereof (e.g., Al, Al.sub.2O.sub.3, LiAlO.sub.2, MgAlO.sub.4, CaAl.sub.2O.sub.4, SrAl.sub.2O.sub.4, BaAl.sub.2O.sub.4, Y.sub.3Al.sub.5O.sub.12, AlN, γ-AlOOH (boehmite), Al(OH).sub.3, Al(OR).sub.3 where R is alkyl, 2SiO.sub.2 (mullite), MgO.Math.Al.sub.2O.sub.3 (spinel), 2Al.sub.2O.sub.3.Math.2MgO.Math.5SiO.sub.2 (cordierite), CaO.Math.Al.sub.2O.sub.3.Math.2SiO.sub.2 (anorthite), 2CaO.Math.Al.sub.2O.sub.3.Math.SiO.sub.2 (gehlenite), Pb, Pb.sub.2FeNbO.sub.6, Pb.sub.2FeTaO.sub.6, Pb.sub.2YbNbO.sub.6, Pb.sub.2YbTO.sub.6, Pb.sub.2LuNbO.sub.6, Pb.sub.2LuTaO, Pb.sub.3NiNb.sub.2O.sub.9, Pb.sub.3NiTa.sub.2O.sub.9, Pb.sub.3ZnNb.sub.2O.sub.9, Pb.sub.3Fe.sub.2WO.sub.9, Pb.sub.2CdWO.sub.6, PbTiO.sub.3, PbZrO.sub.3, PbSnO.sub.3, PbHfO.sub.3, and/or PbO), in combination(s) or individually.
(40) Inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 5, 4, 3, 2.5, 2, 1, 0.5, 0.1, 0.05, 0.01, or 0.001 wt. %, relative to the total structure weight or the total deposition layer weight, of
(41) RuO.sub.2, ReO.sub.2, IrO.sub.2, SrVO.sub.3, CaVO.sub.3, LaTiO.sub.3, SrMoO.sub.3, CaMoO.sub.3, SrCrO.sub.3, CaCrO.sub.3, LaVO.sub.3, GdVO.sub.3, SrMnO.sub.3, CaMnO.sub.3, NiCrO.sub.3, BiCrO.sub.3, LaCrO.sub.3, LnCrO.sub.3, SrRuO.sub.3, CaRuO.sub.3, SrFeO.sub.3, BaRuO.sub.3, LaMnO.sub.3, LnMnO.sub.3, LaFeO.sub.3, LnFeO.sub.3, LaCoO.sub.3, LaRhO.sub.3, LaNiO.sub.3, PbRuO.sub.3, Bi.sub.2Ru.sub.2O.sub.7, LaTaO.sub.3, BiRuO.sub.3, and/or LaB.sub.6, in combination(s) or individually.
(42) Inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 5, 4, 3, 2.5, 2, 1, 0.5, 0.1, 0.05, 0.01, or 0.001 wt. %, relative to the total structure weight or the total deposition layer weight, of B, Ge, Bi, Cr, Pd, In, Ru, Ni, Mo, Co, W, Ir, Al, Au, Cu, and/or Au, in combination(s) or individually.
(43) Inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 2.5, 2, 1, 0.5, 0.1, 0.05, 0.01, 0.001, 0.0001, 0.00001, or 0.000001 wt. %, relative to the total structure weight or the total deposition layer weight, of WO.sub.3 nanorods or WO.sub.3 in any form.
(44) Inventive structures may exclude, contain only detectable traces of (i.e., residual contaminant), or may comprise no more than 2.5, 2, 1, 0.5, 0.1, 0.05, 0.01, 0.001, 0.0001, 0.00001, or 0.000001 wt. %, relative to the total deposition layer weight, of crystalline β-Bi.sub.2O.sub.3 or Bi.sub.2O.sub.3 in any form. Particularly, the platinum layer is generally substantially free of Bi, and inventive structures generally contain no Bi.sub.2O.sub.3 layer.
(45) Aspects of the invention provide Pt dithiocarbamate precursors with various alkyl moieties, which are suitable for AACVD depositions, e.g., to produce platinum films useful, for example, as counter electrodes in dye-sensitized solar cells (DSSCs). Inventive precursors may be used as single or plural sources of Pt-metal, and can exhibit high growth rates, e.g., 450, 475, 500, 525, 550, 575, 585, 590, 595, 600, 605, 610, 615, 625, 650, 675, 700 or more nm in 30 minutes, and yield highly pure metal films, e.g., at least 75, 80, 85, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, 99.9, 99.95, 99.99, 99.995, or 99.999 wt. % of a total weight of the deposition layer being the target metal, such as Pt.
(46) Growth rates and/or structures of inventive depositions may be different with precursors containing aromatic substituents following a Volmer-Weber model to form mirror like, well-connected, and highly conductive films, e.g., 175, 180, 185, 190, 195, 197.5, 200, 202.5, 205, 207.7, 210, 215, 220, 225 or more nm of thickness in 20 minutes. Increased deposition times for aromatic-containing precursors can lead to island growth patterns, making some hairline cracks appear and often decreasing the conductivity and catalytic performance.
(47) Comparing performance parameters including current density, open circuit potential, fill factor, and the efficiency to cells with commercial Pt-paste electrodes made by a doctor's blade method, the performance of inventive AACVD-based films were found to be comparable or better. This is performance level is surprising in view of the speed, flexibility, simplicity, and controllable film growth as a function of time using AACVD. Further applications of such inventive films may include electrochemical sensors and energy harvesting.
EXAMPLES
(48) MATERIALS AND METHODS: Platinum (II) chloride (PtCl.sub.2) and sodium dibenzyldithiocarbamate (NaS.sub.2CNBn.sub.2) shown below in structure (I):
(49) ##STR00003##
were purchased from Sigma Aldrich and were used as received. Sodium diisobutyldithiocarbamate (NaS.sub.2CN-i-Bu.sub.2), having structure (II) below:
(50) ##STR00004##
was prepared according to the typical procedure reported in Inorg. Chem. 1994, 33, 2743-2747, which is incorporated by reference herein in its entirety. For DSSC fabrications, RUTHNIZER® ruthenium-based dye (N719 ID: Ruthenizer 535-bis TBA), having structure (III) below:
(51) ##STR00005##
fluorine-doped tin oxide (2.2 mm, 7Ω/Seq FTO ID: TCO22-7/LI), iodine-based electrolyte (I.sup.−/I.sub.3.sup.−ID: Iodolyte Z-50), titanium paste (TiO.sub.2 ID: Ti-Nanoxide T/SP), and platinum paste (Pt ID: Platisol T) were purchased from Solaronix, Switzerland.
(52) INSTRUMENTATION: Elemental analysis was conducted with a Series 11 (CHNS/O), Analyzer 2400 on the complexes. A PerkinElmer Fourier-Transform Infrared (FT-IR) 180 spectrophotometer or NICOLET 6700 FT-IR spectrophotometer was used to record solid state FT-IR spectra of free ligands and their corresponding platinum complexes over the range 4000 to 400 cm.sup.−1. A JEOL JNM-LA 500 NMR spectrometer was used to perform the .sup.1H-NMR and .sup.13C-NMR spectroscopy in DMSO at an operating frequencies of 500.00 MHz and 125.65 MHz. NMR chemical shifts were measured relative to tetramethylsilane (TMS). The current-voltage (i-V) characteristics for the prepared DSSCs were measured using Keithley 2400 source meter and 1.5 G (100 mW/cm.sup.2) IV-5 solar simulator (Sr. #83, PV measurements Incorporation).
(53) SYNTHETIC PROTOCOL: A general procedure for the synthesis of exemplary [Pt(dithiocarbamate).sub.2] complex (1) or (2) involves reacting sodium diisobutyldithiocarbamate (500 mg, 2.20 mmol) for exemplary complex (1) or sodium dibenzyldithiocarbamate (2.20 mmol) for exemplary complex (2) with platinum (II) chloride (300 mg, 1.10 mmole) in acetone as solvent (30 mL) in a two neck flask. The resultant egg-yolk-like solution was stirred for 20 minutes, then 30 mL of pyridine were added, which resulted in a transparent yellow solution. The transparent yellow solution stirred for 30 minutes further. The solution was filtered and kept at room temperature for crystallization. Yellow crystals were obtained on slow evaporation of the solvent.
(54) Exemplary complex (1) [Pt(S.sub.2CN′Bu.sub.2).sub.2]: m.p. 230 to 235° C. Elemental analysis: C.sub.18H.sub.36N.sub.2S.sub.4Pt, calc'd: C, 35.80%; H, 6.01%; N, 4.64%; S, 21.24%; found: C, 35.21%; H, 6.05%; N, 4.55%; S, 21.35%. FTIR (v/cm.sup.−1): 3853 w, 3742 w, 3438 br, 2957 s, 2865 w, 2356 s, 1641 w, 1510 s, 1430 m, 1354 m, 1249 s, 1150 s, 1091 m, 969 w, 921 w, 869 w, 808 w, 691 w, 614 s. .sup.1H-NMR δ.sub.H(500 MHz, DMSO): 3.27 to 3.39 (8H, m, 4(CH.sub.2CH(CH.sub.3).sub.2), 2.2 to 2.5 (4H, m, 4(CH.sub.2CH(CH.sub.3).sub.2); and 0.87 to 0.92 (24H, m, 4(CH.sub.2CH(CH.sub.3).sub.2).
(55) Exemplary complex (2) [Pt(S.sub.2CNBn.sub.2).sub.2].Math.pyr: m.p. 250 to 265° C. (decomposition). Elemental analysis: C.sub.35H.sub.33N.sub.3S.sub.4Pt, calc'd: C, 51.33%; H, 4.06%; N 5.13%; S, 15.66%; found: C, 50.78%; H, 4.04%; N 4.99%; S, 15.77%. IR (v.sub.max/cm.sup.−1): 3742 w, 3433 br, 3022 w, 2359 w, 2921 w, 1591 w, 1503 s, 1438 s, 1350 m, 1223 s, 1143 m, 1070 w, 1029 w, 981 m, 923w, 881 w, 812 w, 741 s, 694 s, 627 w, 556 w, 514 m. .sup.1H-NMR δ.sub.H (500 MHz, DMSO): 7.63 to 9.29 ppm (5H, m, (NC.sub.5H.sub.5)), 7.27 to 7.38 (20H, m, 4(C.sub.6H.sub.5)) and 4.72 (8H, s, 4(CH.sub.2)).
(56) X-RAY CRYSTALLOGRAPHY: A Stoe Mark II-Image Plate Diffraction System as described in Monatsh. Chem. 2017, 148, 669-674, which is incorporated by reference herein in its entirety, equipped with a two-circle goniometer was used to collect the intensity data for complexes (1) and (2) at 173K (−100° C.) using MoK.sub.a graphite monochromated radiation (X=0.71073 Å). Direct methods with SHELXS-97 were used to resolve and confirm the structures. Structural refinement and all further calculations were carried out using SHELXL-2014. The C-bound H-atoms were treated as riding atoms and included in calculated positions: C—H=0.97 to 0.99 Å with U.sub.iso(H=1.5U.sub.eq(C) for methyl H atoms and =1.2U.sub.e,q(C) for other H atoms. The non-H atoms were refined anisotropically, using weighted full-matrix least-squares on F2. A MULABS routine in PLATON was used for semi-empirical absorption correction. Table 1, below, summarizes the crystallography data and refining details for complexes (1) and (2).
(57) TABLE-US-00001 TABLE 1 Crystal data and refining details for complex (1) and (2). Parameter Complex 1 Complex 2 Formula C.sub.18H.sub.36N.sub.2PtS.sub.4 C.sub.30H.sub.28N.sub.2PtS.sub.4•C.sub.5H.sub.5N Formula weight 603.82 818.97 (g/mol) Crystal system Monoclinic Monoclinic Space group P2.sub.1/c C2/c a, b, c (Å) 11.8928(5), 13.0577(5), 20.8211(14), 6.4105(2), 16.4868(7) 25.3665(17) β(°) 98.84(3) 98.766(5) V/Å.sup.3 2529.84(18) 3346.2(3) Z 4 4 μ (mm.sup.−1) 5.88 4.47 Crystal size/mm 0.40 × 0.40 × 0.40 0.45 × 0.17 × 0.13 Temperature (K) 203 203 Wavelength (Å) 0.71073 0.71073 θ value (°) θ.sub.max = 25.6, θ.sub.min = 1.7 θ.sub.max = 25.7, θ.sub.min = 2.2 T.sub.min, T.sub.max 0.631, 1.000 0.722, 1.000 No. measured, 36252, 5087, 4352 23293, 3367, 2538 independent and observed [I > 2σ(I)] reflections R.sub.int 0.059 0.050 R[F.sup.2 > 2σ(F.sup.2)], 0.022, 0.046, 0.95 0.017, 0.032, 0.87 wR(F.sup.2), S Largest diff. peak, 0.79, −0.86 0.69, −0.59 hole/e Å.sup.−3
(58) THIN FILM FABRICATION BY AACVD: Both exemplary complexes, Pt(S.sub.2CN-i-Bu.sub.2).sub.2] (1) and [Pt(S.sub.2CNBn.sub.2).sub.2].Math.py (2), were employed as precursors in AACVD using known AACVD design and infrastructure, e.g., Adv. Eng. Mater. 2016, 18, 1200-1207, J. Electrochem. Soc. 2018, 165, B302-B309, ECSI Solid State Sci. Tech. 2018, 7, P711-P718, and, Adv. Eng. Mater. 2015, 18, 1059-1065, each of which is incorporated by reference herein in its entirety. For thin film deposition experiments, 100 mg of each precursor was dissolved in 10 mL of pyridine and used in AACVD.
(59) Prior to the deposition, the glass substrates, e.g., FTO glass, with dimensions of 1.0×2.0 cm.sup.2 (W×L) were washed with soapy water, acetone, and isopropanol, then left to air dry. For each deposition experiment, the substrate was loaded horizontally inside a reactor tube, heated up to the deposition temperature of 500° C., maintained there for 10 minutes to equilibrate the temperature, then the deposition process was started. Aerosol mist from each precursor solution was generated using piezoelectric ultrasonic humidifier and the aerosol was carried to the reactor tube by a stream of N.sub.2 gas at a rate of 120 cm.sup.3/min. The deposition was continued for 30 minutes. The waste exhaust of post-reaction precursor mist was vented into a fume hood. After deposition, the films cooled to room temperature under continuous flow of N.sub.2 gas. The resulting coating were uniform, metallic in color, and reflective like a mirror. The adhesion properties of the platinum thin film was verified by the “Scotch tape test” and layers were found strongly intact with the glass (FTO) substrate. Multiple deposition experiments were performed for each sample film to determine the reproducibility of the process, and the data presented is typical for each sample thin film synthesized.
(60) THIN FILM CHARACTERIZATION: A Rigaku MiniFlex x-ray diffractometer (Japan) with Cu K.sub.α1 radiation (y=0.15416 nm) was used to record XRD patterns of platinum thin film electrodes at a tube current of 10 mA, and an accelerating voltage of 30 kV. A field emission scanning electron microscope (FE-SEM, Lyra3, Tescan, Czech Republic) was used to record and analyze topographical and cross-sectional images of the film electrodes at an accelerating voltage of 20 kV. The elemental stoichiometry and composition of film electrodes were investigated by energy dispersive x-ray spectroscopy (EDX, INCA Energy 200, Oxford Inst.). A Thermo Scientific Escalab 250Xi spectrometer equipped with a monochromatic A1 Kα (1486.6 eV) x-ray source, having a resolution of 0.5 eV was used to perform x-ray photoelectron spectroscopy (XPS) experiments. During the XPS characterization, the ambient conditions of temperature were maintained while the pressure is controlled at 5×10.sup.−10 mbar. The XPS spectra were referenced with adventitious C is peak at 284.5 eV.
(61) FABRICATION OF DSSC: The doctor blade method was used to coat a titanium dioxide (TiO.sub.2) paste onto a specifically marked area of a cleaned FTO glass substrate. Further, the TiO.sub.2 coated substrates were calcined at 200° C. for 10 minutes and 455° C. for 25 minutes. Finally, the TiO.sub.2-coated FTO conductive glasses were soaked in dye solution (N719 0.5 mM in ethanol) for 24 hours. Afterwards the soaking, the samples (photoanodes) were extracted from the dye solution and rinsed with ethanol to remove unattached/unbonded dye. The electrodes prepared by AACVD platinum deposition from precursor (1) and (2), generated as function of time, i.e., different deposition times, were used as the counter electrodes in different measurements. Both the photoanode and the counter electrode were joined together with SUPER GLUE® adhesive (The Super Glue Corporation) and the iodide based electrolyte (I.sup.−/I.sub.3.sup.−) was poured between the two joined substrates. The active area of the fabricated DSSCs was calculated to be around 0.25 cm.sup.2, e.g., from 0.10 to 0.40, 0.125 to 0.375, 0.15 to 0.35, 0.175 to 0.325, 0.20 to 0.30, 0.225 to 0275, or 0.4 to 0.26 cm.sup.2. Comparative cells were prepared except having different platinum counter electrodes using commonly employed doctor's blade method with commercial Pt-paste.
(62) PT-DITHIOCARBAMATES AS SINGLE SOURCE PRECURSORS: Selection of a precursor for any metal deposition can be an important criteria in order to control the thin film properties and performance of the resulting films. Precursors containing heterocyclic, aliphatic, or aromatic substituents can generate different material properties. However, precursors comprising Pt metal frequently produce films composed of pure metal because of the inertness of Pt. To demonstrate this idea, two different mononuclear platinum dialkylthiocarbamates, one with aliphatic substituents, Pt(S.sub.2CN-i-Bu.sub.2).sub.2 (1), and other with aromatic substituents, [Pt(S.sub.2CNBn.sub.2).sub.2].Math.pyr (2), were prepared, by treating platinum(II) chloride with sodium salts of dithiocarbamates in a stoichiometric ratio of 1:2 in acetone-pyridine solution as shown by Equation (1).
(63)
wherein R is isobutyl (i-Bu) in complex (1), and R is benzyl (Bn) in complex (2). The resulting complexes (1) and (2) were isolated as dry crystalline solids, which are readily soluble in dichloromethane, chloroform, DMSO, pyridine, and other organic solvents. The stoichiometry of both complexes was formulated on the basis of single crystal XRD analysis and was further verified by .sup.1H-NMR, CHN elemental analysis, and FT-IR spectroscopy.
(64) The IR spectra of exemplary complexes (1) and (2) show typical absorptions in the 1650 to 1420 cm.sup.−1 region, which is associated primarily to the stretching vibration of the C—N group present in the N—CSS.sup.− moiety. The bands in the region of the 1030 to 960 cm.sup.−1-represent v(CSS).sub.sym, and v(CSS).sub.asym. The v(N—CSS) band defines that the carbon-nitrogen bond order is intermediate between a single bond (i.e., v of 1350 to 1250 cm.sup.−1) and a double bond (i.e., v of 1690 to 1640 cm.sup.−1). The v(N—CSS) mode of dithiocarbamates is shifted to a higher frequency upon coordination, which is consistent with an increase in the double bond character of the carbon-nitrogen bond thereby supporting the bidentate coordination of the S atoms of dithiocarbamate moieties with the central metal atom. The v(N—CSS) value of the exemplary complexes synthesized as described herein is comparable to other known dithiocarbamates. Customary splitting patterns for protons attached to the corresponding R groups were observed in the example complexes (1) and (2) by .sup.1H-NMR spectra. The proton NMR spectrum for complex (2) showed multiple peaks centered between δ7.31 and 8.70 ppm due to the pyridine ring protons. Such peaks were absent in the spectrum of complex (1), indicating the absence of pyridine in its molecular structure.
(65) PT-FILM ELECTRODES AS COUNTER ELECTRODES IN DSSC: After characterization of the Pt-films deposited via AACVD using the prepared precursors, both films were employed as counter electrodes in self-fabricated dye-sensitized solar cells (DSSCs). The resulting performance of the solar cells was evaluated in comparison to counter electrodes prepared by using commercially available Pt paste (PLATISOL T platinum paste) using the doctor's blade method.
(66) DSSCs were prepared using a TiO.sub.2-coated anode and different kinds of Pt-coated counter electrodes. The fabricated solar cells were tested under simulated solar light 100 mW/cm.sup.2. For sustaining devices with high sensitizer loadings, the role of counter electrodes can be significant, as the reduction of triiodide ion takes place at the counter electrode and electrolyte interface, which in turn provides sufficient iodide ions for the regeneration of the dye. Therefore, the electrocatalytic activity as well as the conductivity of the films in counter electrodes had to be improved, so as to obtain low charge transfer resistance and low overpotential for the redox species to be regenerated. To attain such low charge transfer resistance and low overpotential, the morphology of the films and the film microstructure should ideally be free from agglomerations and structural connectivity defects, even at high metal loadings. SEM data described below and seen in
(67) Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views.
(68)
(69) TABLE-US-00002 TABLE 2 Particular bond lengths (Å) and bond angles (°) of complexes (1) and (2). Bond Lengths (Å) Bond Angles (°) Pt(S.sub.2CN-i-Bu.sub.2).sub.2 (1) Pt1-S1 2.3290(8) S1-Pt1-S2 75.06(3) Pt1-S2 2.3099(9) S1-Pt1-S3 106.22(3) Pt1-S3 2.3255(8) S1-Pt1-S4 178.67(3) Pt1-S4 2.3172(8) S2-Pt1-S3 178.72(3) C1-S1 1.727(3) S2-Pt1-S4 103.68(3) C1-S2 1.729(3) S3-Pt1-S4 75.04(3) N1-C1 1.317(4) N1-C1-S1 123.93(12) N1-C2 1.481(4) N1-C1-S2 128.61(11) [Pt(S.sub.2CNBn.sub.2).sub.2]•py (2) Pt1-S1 2.3283(7) S1-Pt1-S2 74.95(2) Pt1-S2 2.3159(6) S1-Pt1-S2.sup.i 105.05(2) C1-S1 1.723(2) S2-Pt1-S2.sup.i 180.0 C1-S2 1.720(3) N1-C1-S1 123.93(12) N1-C1 1.319(4) N1-C1-S2 128.61(11) N1-C2 1.480(3)
(70) Exemplary complex (1) consists of neutral atoms having a platinum ion coordinated by two structurally equivalent diisobutyldithiocarbamate ligands. Exemplary complex (2) also comprises a platinum ion and dibenzyldithiocarbamate ligands, but with a pyridine solvate molecule in the crystal lattice. In both complexes, the platinum atom lies on a center of inversion and adopts a distorted square planar geometry having the cis bond angles of around 75° and 105°. The trans bond angles in exemplary complex (1) are about 178°, while in exemplary complex (2), the trans bond angles are 180°.
(71) The exemplary dithiocarbamates bind as symmetric bidentate ligands. The bidentate binding of two sulfur atoms of the dithiocarbamates to platinum makes the S1-Pt-S2 angle significantly smaller, i.e., ˜75°. The average bond length of ˜2.32 Å for the Pt-S bonds in the exemplary complexes is identical with the values found in the analogous Pt-dithiocarbamate complexes. However, the average bond length in the exemplary complexes is somewhat longer than that observed in certain Pt.sub.5 metallacycles, such as [PtCl(pyrrolidine-dithiocarbamate)].sub.5. The C—S bond distances in complexes (1) and (2) are almost identical. The shorter bond lengths for N—C(S.sub.2) relative to N—C(C) in the exemplary dithiocarbamate complexes correspond to a bond order intermediate between single and double bond. There were no significant interactions present between the molecules in the crystal packing.
(72)
(73) Complex (1) remains stable up to 270° C. and the diisobutyl dithiocarbamate moiety is lost in a discrete temperature range of 275 to 450° C., leaving a residue of 32.5% of the initial weight at 500° C. This residual weight (32.5%) matches well with theoretical weight percent of 32.3% calculated for pure platinum metal from complex (1).
(74) Contrary to exemplary complex (1), the thermal degradation of exemplary complex (2) starts early, with a first weight loss step in a temperature range of 70 to 115° C., and is attributed to the loss of solvate molecules (pyridine) present in the crystal lattice of complex (2). The multiple decomposition steps in the temperature range of 115 to 500° C. are regarded as the complete elimination of dibenzyl dithiocarbamate group, producing a sustainable residue mass of 24.8% of the original, fitting well with the theoretical mass (˜24.0%) for the pure platinum from complex (2). Further annealing beyond 500° C. did not produce any significant change in the residue weights indicating the end of volatile weight loss features and formation of the stable end product even at 700° C.
(75)
(76) In both cases, i.e., AACVD using exemplary complexes (1) and (2), the product is highly crystalline and all peaks are well resolved. Any kind of crystalline impurities, such as oxide or sulfide contamination, or other crystalline phases of platinum, cannot be identified from the XRD patterns in
(77)
(78)
(79)
(80)
(81) As indicated by SEM (
(82) TABLE-US-00003 TABLE 3 Photovoltaic properties of fabricated DSSCs for both Pt complexes. J.sub.sc V.sub.oc η Cell Structure (mA/cm.sup.2) (mV) FF (%) R.sub.s R.sub.sh TiO.sub.2/N719/ 11.40 751 0.432 3.69 169 4463 Pt complex (1) TiO.sub.2/N719/ 13.34 765 0.423 4.32 168 3485 Pt complex (2) TiO.sub.2/N719/ 14.62 771 0.389 4.40 153 1106 Pt commercial
(83) As indicated in Table 3, photovoltaic performance can be characterized by certain factors such as short circuit current density, J.sub.sc (mW/cm.sup.2), open circuit voltage, V.sub.oc, (mV), fill factor (FF), and the energy conversion efficiency η (%). In addition, the values of series resistance (R.sub.s), and shunt resistance (R.sub.sh) are also relevant. The fill factor was almost unaffected by changing the dithiocarbamate precursor used in making the counter electrode, whereas the open circuit potential was higher in case of precursor (2), i.e., [Pt(S.sub.2CNBn.sub.2).sub.2].Math.py.
(84) A higher V.sub.oc means a decreased possibility of recombination at the photoanode and electrolyte interface. Consequently, given the higher Voc of the film from precursor (2), i.e., [Pt(S.sub.2CNBn.sub.2).sub.2].Math.py, the short circuit current and the efficiency of the resulting cells is higher for the films made from precursor (2), i.e., [Pt(S.sub.2CNBn.sub.2).sub.2].Math.py. The performance values from both electrodes were comparable to values obtained from a homemade cell fabricated in a commercial configuration. The efficiencies were calculated from an active electrode area of 0.25 cm.sup.2, providing efficiency in the same range as reported previously.
(85) On the other hand, the fill factor (FF) value is dependent upon a number of factors including two important parameters, It.sub.s and R.sub.sh. As shown in Table 3, lower resistance values of the commercial configuration make the FF value of the commercial configuration lower than AACVD-made electrodes. Thus, the efficiency and the current density of the commercial cell is slightly higher than the cells with a counter electrode from precursor (2), i.e., [Pt(S.sub.2CNBn.sub.2).sub.2].Math.py. Irrespective, film conductivity can control the catalytic efficiency.
(86)
(87) Comparing the images in
(88) According to the Volmer-Weber growth pattern, films start to form spherical nanosized entities from the original metal nuclei, which then coalesced together to form networks or films. A 10 minute deposition shown as in
(89) As seen in
(90)
(91) TABLE-US-00004 TABLE 4 Photovoltaic properties of DSSC from [Pt(S.sub.2CNBn.sub.2).sub.2]•py with varied thickness. J.sub.sc V.sub.oc η Cell Structure (mA/cm.sup.2) (mV) FF (%) R.sub.s R.sub.sh TiO.sub.2/N719/ 12.90 764 0.425 4.18 167 9812 Pt (10 min.) TiO.sub.2/N719/ 17.55 764 0.371 4.97 170 855 Pt (20 min.) TiO.sub.2/N719/ 13.34 765 0.423 4.32 168 3485 Pt (30 min.)
(92) Table 4 indicates that the open circuit potential, V.sub.oc, for all three films remains the same irrespective of deposition time. However, R.sub.sh values for 10 and 30 minute depositions are higher than the 20 minute deposition. As a result, the value of fill factor, FF, is also smaller for the 20 minute deposition film compared to the 10 and 30 minute deposition films, providing the highest efficiency of 4.97% with a current density of 17.55 mA/cm.sup.2. The catalytic efficiency and current density values of the 20 minute deposition are even higher than the commercial configuration.
(93) These results appear to correspond to the surface characteristics of the film. Higher surface connectivity and homogeneity correlate to higher conductivity and catalytic efficiency in the film. Visual inspection of the films also supports this hypothesis, as films deposited for 20 minutes show a mirror-like surface with high reflectivity, whereas 10 minute depositions provide a duller surface, and 30 minute depositions generates a rougher surface. The enhancement in short circuit current and efficiency in the film from the 20 minute deposition may, therefore, be attributed to at least two factors. A first factor may be the suppression of charge recombination due to better catalytic activity and better morphology of the counter electrode surface. A second factor may be the enhancement due to the more reflective property of the counter electrode film. Greater reflectivity in the counter electrode can make more photons available for the excitation of the dye. Hence, more photoelectrons would be generated and ultimately available for collection by the outer circuit.
(94) Accordingly, the inventive Pt-dithiocarbamate precursors show promising efficiency for DSSC applications, and particularly for manufacturing methods using AACVD to prepare platinum counter electrodes, with low thickness, e.g., at least 175, 180, 185, 190, 195, 197.5, 200, 202.5, 205, 210, 215, 220, 225, 230, 235, 240, 245, 250, 275, 300, 325, or 350 nm and/or up to 600, 575, 550, 525, 500, 475, 450, 425, 400, 390, 385, 380, 375, 370, 365, 360, 355, or 350 nm, and ideal morphology, e.g., without fissures, grooves, unfilled grains, and/or conductor-free (and/or Pt-free) volumes. Such counter electrodes may be suitable for DSSC fabrication on large scale, as well as for other applications using Pt-film electrodes.
(95) Numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.