PROTECTION OF A SEMICONDUCTOR SWITCH
20220158632 · 2022-05-19
Assignee
Inventors
Cpc classification
International classification
Abstract
A protection circuit for a semiconductor switch has a gate that can be controlled by a gate driver. The protection circuit includes an integrator for detecting a gate charge of the gate and a comparator unit for switching off the semiconductor switch in dependence on the value of the gate charge relative to a reference charge.
Claims
1.-11. (canceled)
12. A protection circuit for a semiconductor switch, the semiconductor switch having a gate which is controllable by a gate driver, the protection circuit comprising: an integrator connected to the gate and detecting a gate charge of the gate based on an integrator output voltage of the integrator, a comparator unit for switching off the semiconductor switch when the gate charge falls below a time-independent reference charge, the comparator unit comprising a pnp-bipolar transistor, an npn-bipolar transistor having a collector connected to a base of the pnp-bipolar transistor, a first comparator diode, a second comparator diode, a comparator capacitor, a first comparator resistor, a second comparator resistor and a third comparator resistor and to an anode of the first comparator diode, with the comparator capacitor and the first comparator resistor each connected in parallel with a base-emitter path of the pnp-bipolar transistor, and with the second comparator resistor connected in parallel with a base-emitter path of the npn-bipolar transistor, and a timer element for setting a minimum duration between a switching-on of the semiconductor switch by the comparator unit and a switching-off of the semiconductor switch by the comparator unit, wherein the minimum duration is selected such that, during the minimum duration, a gate capacitance and a Miller capacitance of the semiconductor switch, after the semiconductor switch into a normal operation, are substantially completely, but at least 90%, recharged, wherein the timer element comprises a timer element resistor, a timer element capacitor and a timer element diode, wherein an anode of the timer element diode is connected to a first terminal of the timer element resistor and to a first electrode of the timer element capacitor, and an output of the integrator is connected to a cathode of an output diode, with an anode of the output diode being connected to the anode of the timer element diode, to the first terminal of the timer element resistor and to the first electrode of the timer element capacitor, and wherein a cathode of the first comparator diode is connected to the anode of the output diode, an emitter of the npn-bipolar transistor is connected to a second electrode of the timer element capacitor, an emitter of the pnp-bipolar transistor is connected via the third comparator resistor to a second terminal of the timer element resistor, and a base of the pnp-bipolar transistor is connected to a cathode of the second comparator diode.
13. The protection circuit of claim 12, further comprising: a reference charge circuit configured to increase the reference charge during a rise time from zero to a final value, after the semiconductor switch is switched-on.
14. The protection circuit of claim 13, wherein the rise time is selected such that the gate capacitance and the Miller capacitance of the semiconductor switch, at an end of the rise time and after the semiconductor switch has switched into the normal operation, are recharged substantially completely, but at least 90%.
15. The protection circuit of claim 13, wherein the comparator unit comprises a comparator operational amplifier having a positive input, a negative input and an output, and a comparator diode, and the reference charge circuit comprises a reference charge capacitor, a reference charge resistor, a first reference charge diode and a second reference charge diode, wherein the positive input of the comparator operational amplifier is connected to an output of the integrator, the negative input of the comparator operational amplifier is connected to a first terminal of the reference charge resistor, to a first electrode of the reference charge capacitor and to an anode of the first reference charge diode, and wherein the output of the comparator operational amplifier is connected to a cathode of the comparator diode, a cathode of the first reference charge diode is connected to a cathode of the second reference charge diode, and an anode of the second reference charge diode is connected to an input of the integrator.
16. A circuit arrangement, comprising a semiconductor switch with a gate, a gate driver for controlling the gate, wherein the date driver has an electronic switching unit controlled by a driver voltage of the gate driver and connected to the gate for switching-on the semiconductor switch with a switch-on potential and for switching off the semiconductor switch with a switch-off potential, and a protection circuit comprising an integrator connected to the gate and detecting a gate charge of the gate based on an integrator output voltage of the integrator, a comparator unit for switching off the semiconductor switch when the gate charge falls below a time-independent reference charge, the comparator unit comprising a pnp-bipolar transistor, an npn-bipolar transistor having a collector connected to a base of the pnp-bipolar transistor, a first comparator diode, a second comparator diode, a comparator capacitor, a first comparator resistor, a second comparator resistor and a third comparator resistor and to an anode of the first comparator diode, with the comparator capacitor and the first comparator resistor each connected in parallel with a base-emitter path of the pnp-bipolar transistor, and with the second comparator resistor connected in parallel with a base-emitter path of the npn-bipolar transistor, and a timer element for setting a minimum duration between a switching-on of the semiconductor switch by the comparator unit and a switching-off of the semiconductor switch by the comparator unit, wherein the minimum duration is selected such that, during the minimum duration, a gate capacitance and a Miller capacitance of the semiconductor switch, after the semiconductor switch into a normal operation, are substantially completely, but at least 90%, recharged, wherein the timer element comprises a timer element resistor, a timer element capacitor and a timer element diode, wherein an anode of the timer element diode is connected to a first terminal of the timer element resistor and to a first electrode of the timer element capacitor, and an output of the integrator is connected to a cathode of an output diode, with an anode of the output diode being connected to the anode of the timer element diode, to the first terminal of the timer element resistor and to the first electrode of the timer element capacitor, and wherein a cathode of the first comparator diode is connected to the anode of the output diode, an emitter of the npn-bipolar transistor is connected to a second electrode of the timer element capacitor, an emitter of the pnp-bipolar transistor is connected via the third comparator resistor to a second terminal of the timer element resistor, and a base of the pnp-bipolar transistor is connected to a cathode of the second comparator diode.
17. The circuit arrangement of claim 16, wherein the emitter of the npn-bipolar transistor is connected to the switch-off potential, a second terminal of the timer element resistor is connected to the switch-on potential and an anode of the second comparator diode is connected to a control input of the electronic switching unit.
18. The circuit arrangement of claim 16, wherein a second terminal of the reference charge resistor is connected to the switch-on potential, a second electrode of the reference charge capacitor is connected to the switch-off potential, and an anode of the second comparator diode is connected to a control input of the electronic switching unit.
19. A method for protecting a semiconductor switch having a gate controlled by a gate driver with of a protection circuit according to claim 12, the method comprising: detecting a gate charge of the gate, and switching the semiconductor switch off, when the gate charge falls below a time-independent reference charge after a minimum time has elapsed after the semiconductor switch has been switched on.
20. A method for protecting a semiconductor switch having a gate controlled by a gate driver with of a protection circuit according to claim 12, the method comprising: detecting a gate charge of the gate, and switching the semiconductor switch off depending on a value of the gate charge relative to a reference charge, wherein the reference charge is increased during a rise time from zero to a final value after the semiconductor switch is switched-on and the semiconductor switch is switched off when the gate charge falls below the reference charge.
Description
[0022] The above-described properties, features and advantages of this invention and the manner in which these are achieved will now be described more clearly and intelligibly in relation to exemplary embodiments, which are explained in further detail by reference to the drawings, in which:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032] Parts which correspond to one another are provided with the same reference characters in the figures.
[0033]
[0034] The circuit arrangement 1 comprises a semiconductor switch 3 with a gate 5, a gate driver 7 for controlling the gate 5 and a first exemplary embodiment of a protection circuit 9 according to the invention. The semiconductor switch 3 of this exemplary embodiment is an IGBT.
[0035] The gate driver 7 has an electronic switch unit 11 with a push-pull output stage having output stage bipolar transistors Q1, Q2 and a control input 13.
[0036] The protection circuit 9 comprises an integrator 15, a timer element 17 and a comparator unit 19. According to a first variant of the method according to the invention, a gate charge of the gate 5 is detected by the integrator 15, with the timer element 17, a minimum duration to the switching-off of the semiconductor switch 3 after a switching-on of the semiconductor switch 3 is set and with the comparator unit 19, the semiconductor switch 3 is switched off when, after the elapse of the minimum duration following a switching-on of the semiconductor switch, the gate charge falls below the reference charge. The reference charge is therein time-independent. The minimum duration is selected such that, during the minimum duration, a gate capacitance and a Miller capacitance of the semiconductor switch after switching into a normal operation of the semiconductor switch are recharged at least approximately completely, for example to at least 90%. The semiconductor switch 3 is switched off by the comparator unit 19 in a lasting manner or only for one clock cycle of the gate driver 7.
[0037]
[0038] With the electronic switching unit 11 of the gate driver 7, to switch on the semiconductor switch 3, the gate 5 is connected to a switch-on potential and to switch off the semiconductor switch, the gate is connected to a switch-off potential. The switch-on potential is generated by a switch-on voltage source V1. The switch-off potential is generated by a switch-off voltage source V2. The electronic switching unit 11 is controlled by a driver voltage. The driver voltage is applied by a driver voltage source V3 via a driver resistor R3 to the control input 13 of the electronic switching unit 11. The voltage sources V1, V2, V3 are each DC sources.
[0039] The integrator 15 of the protection circuit 9 has an integrator operational amplifier O1, an integrator capacitor C1 and an integrator resistor R4. The integrator capacitor C1 and the integrator resistor R4 set the time constant of the integrator 15. The integrator 15 detects the gate charge via a voltage drop across a measuring resistor R5. The measuring resistor R5 is connected to the emitter of the semiconductor switch 3 and is also used in this exemplary embodiment as a gate resistor. Alternatively, the measuring resistor R5 can be arranged in the gate line of the semiconductor switch 3, although this places greater demands on the integrator 15, since the measuring resistor R5 then lies alternatingly at the switch-on potential and the switch-off potential. Furthermore, in addition to the measuring resistor R5 as arranged in
[0040] The timer element 17 has a timer element resistor R1, a timer element capacitor C2 and a timer element diode D2. The anode of the timer element diode D2 is connected to a first terminal R1_1 of the timer element resistor R1 and a first electrode C2_1 of the timer element capacitor C2. The output of the integrator 15 is connected to the cathode of an output diode D3, the anode of which is connected to the anode of the timer element diode D2, the first terminal R1_1 of the timer element resistor R1 and the first electrode C2_1 of the timer element capacitor C2.
[0041] The comparator unit 19 has an npn-bipolar transistor Q3, a pnp-bipolar transistor Q4, a first comparator diode D1, a second comparator diode D4, a comparator capacitor C3, a first comparator resistor R8, a second comparator resistor R6 and an optional third comparator resistor R7.
[0042] The collector of the npn-bipolar transistor Q3 is connected to the base of the pnp-bipolar transistor Q4. The collector of the pnp-bipolar transistor Q4 is connected to the base of the npn-bipolar transistor Q3 and the anode of the first comparator diode D1. The comparator capacitor C3 and the first comparator resistor R8 are each connected in parallel with the base-emitter path of the pnp-bipolar transistor Q4. The second comparator resistor R6 is connected in parallel with the base-emitter path of the npn-bipolar transistor Q3. The cathode of the first comparator diode D1 is connected to the anode of the output diode D3. The emitter of the npn-bipolar transistor Q3 is connected to the second electrode C2_2 of the timer element capacitor C2. The emitter of the pnp-bipolar transistor Q4 is connected via the third comparator resistor R7 to the second terminal R1_2 of the timer element resistor R1. The base of the pnp-bipolar transistor Q4 is connected to the cathode of the second comparator diode D4.
[0043] The emitter of the npn-bipolar transistor Q3 is connected to the switch-off potential, that is, the negative terminal of the switch-off voltage source V2. The second terminal R1_2 of the timer element resistor R1 is connected to the switch-on potential, that is, the positive terminal of the switch-on voltage source V1. The anode of the second comparator diode D4 is connected to the control input 13 of the electronic switching unit 11.
[0044]
[0045] The simulation was carried out for a measuring resistor R5 of 10Ω, a driver resistor R3 of 1.5 kΩ, an integrator capacitor C1 with a capacitance of 500 pF, an integrator resistor R4 of 220Ω, a timer element resistor R1 of 2.2 kΩ, a timer element capacitor C2 with a capacitance of 10 nF, a comparator capacitor C3 with a capacitance of 2 nF, a first comparator resistance R8 of 470Ω, a second comparator resistance R6 of 470Ω, a third comparator resistor R7 of 2.2 kΩ, a load inductance L1 of 15 μH, a leakage inductance L2 of 150 nH, a switch-on voltage source V1 von 15 V, a switch-off voltage source V2 of 8 V, a load voltage source V4 of 600 V, diodes D2, D3, D4 designed as Schottky diodes and a diode D1 designed as a Z-diode.
[0046] Approximately 100 μs after the start of the simulation, the semiconductor switch 3 is switched on. Thereupon, a gate-emitter voltage U1, a gate current I1 and a collector current I2 of the semiconductor switch 3 all rise and a collector voltage U2 of the semiconductor switch 3 falls rapidly to approximately 0 V. At the same time, an integrator output voltage U3 at the output of the negating integrator operational amplifier O1 falls and a control signal U4 which is a voltage between the electrodes C2_1, C_2 of the timer element capacitor C2 rises. Shortly after the switching-on of the semiconductor switch 3, the gate current I1 falls again to 0 A. After the gate current I1 has fallen again to 0 A, the integrator output voltage U3 and the control signal U4 initially remain constant. However, the gate-emitter voltage U1 and the collector current I2 rise further.
[0047] Approximately 104.5 μs after the start of the simulation, the semiconductor switch 3 again reaches its desaturation limit and the collector voltage U2 rises again (initially only slowly). Thereupon, the Miller capacitance of the semiconductor switch 3 begins to charge up and the gate current I1 begins to flow in the opposite direction (it flows back into the gate 5). The reverse-flowing gate current I1 causes the integrator output voltage U3 to rise.
[0048] Approximately 106 μs after the start of the simulation, the Miller capacitance of the semiconductor switch 3 is fully charged, the gate current I1 is 0 A again and the integrator output voltage U3 and the collector voltage U2 each assume constant values. However, the control signal U4 rises further. Approximately 110 μs after the start of the simulation, the first electrode C2_1 of the timer element capacitor C2 reaches a voltage at which the first comparator diode D1 and the base-emitter path of the npn-bipolar transistor Q3 become conductive. Finally, the thyristor structure formed by the npn-bipolar transistor Q3 and the pnp-bipolar transistor Q4 is switched off via the first comparator diode D1 and the semiconductor switch 3. Here, the Zener voltage of the first comparator diode D1 defines the reference charge. The third comparator resistor R7 of the circuit arrangement 1 shown in
[0049]
[0050] The circuit arrangement 1 of this exemplary embodiment differs from the circuit arrangement 1 shown in
[0051]
[0052] The gate driver 7 and the integrator 15 are configured as in the circuit arrangement 1 shown in
[0053] The comparator unit 19 has a comparator operational amplifier O2 and a comparator diode D4. The reference charge circuit 18 has a reference charge capacitor C4, a reference charge resistor R9, and a first reference charge diode D5 and a second reference charge diode D6, which is a Z-diode. The positive input of the comparator operational amplifier O2 is connected to the output of the integrator 15. The negative input of the comparator operational amplifier O2 is connected to a first terminal R9_1 of the reference charge resistor R9, a first electrode C4_1 of the reference charge capacitor C4 and the anode of the first reference charge diode D5. The output of the comparator operational amplifier O2 is connected to the cathode of the comparator diode D4. The cathode of the first reference charge diode D5 is connected to the cathode of the second reference charge diode D6. The anode of the second reference charge diode D6 is connected to the input of the integrator 15. Furthermore, the anode of the first reference charge diode D5 is connected via a series connection from the resetting diodes D7, D8, D9 to the positive terminal of the driver voltage source V3.
[0054] The second terminal R9_2 of the reference charge resistor R9 is connected to the switch-on potential, that is, the positive terminal of the switch-on voltage source V1. The second electrode C4_2 of the reference charge capacitor C4 is connected to the switch-off potential, that is, to the negative terminal of the switch-off voltage source V2. The anode of the comparator diode D4 is connected to a control input 13 of the electronic switching unit 11.
[0055] In the circuit arrangement 1 shown in
[0056]
[0057] The simulation was carried out for a measuring resistor R5 of 6.8Ω, a driver resistor R3 of 1 kΩ, a gate resistor R2 of 6.8Ω an integrator capacitor C1 with a capacitance of 100 pF, an integrator resistor R4 of 1.5 kΩ, a reference charge capacitor C4 with a capacitance of 620 pF, a reference charge resistor R9 of 4.7 kΩ, a load inductance L1 of 15 μH, a leakage inductance L2 of 150 nH, a switch-on voltage source V1 von 15 V, a switch-off voltage source V2 of 8 V, and a load voltage source V4 of 600 V.
[0058] Approximately 100 μs after the start of the simulation, the semiconductor switch 3 is switched on. Thereupon, the gate-emitter voltage U1 rises, the gate current I1 rises briefly, a collector current I2 of the semiconductor switch 3 rises and the collector voltage U2 of the semiconductor switch 3 falls rapidly to approximately 0 V. At the same time, the integrator output voltage U3 at the output of the non-negating integrator operational amplifier O1 and a reference voltage U5 applied to the negative input of the comparator operational amplifier O2, which is a measure for the reference charge, rise, wherein the integrator output voltage U3 is greater than the reference voltage U5 since the gate charge is greater than the reference charge.
[0059] Approximately 104.5 μs after the start of the simulation, the semiconductor switch 3 again reaches its desaturation limit and the collector voltage U2 rises again (initially only slowly). Thereupon, the Miller capacitance of the semiconductor switch 3 begins to charge up and the gate current I1 begins to flow in the opposite direction (it flows back into the gate 5). The reverse-flowing gate current I1 causes the integrator output voltage U3 to fall.
[0060] Approximately 105 μs after the beginning of the simulation, the integrator output voltage U3 falls below the reference voltage U5, since the gate charge falls below the reference charge. This is detected by the comparator operational amplifier O2 and a comparator output voltage U6 at the output of the comparator operational amplifier O2 falls to the switch-off voltage of −8 V, whereby the semiconductor switch 3 is switched off. As distinct from the simulation shown in
[0061]
[0062]
[0063] The P-elements 21, 23 prevent an input offset voltage at an input of the integrator operational amplifier O1 leading to an undesirable drifting of the output voltage of the integrator operational amplifier O1. The P-elements 21, 23 are dimensioned so that the input offset voltage is compensated for and the drift of the output voltage maintains a sufficient margin from a supply voltage of the integrator operational amplifier O1 to ensure its reliable functioning.
[0064] The first P-element 21 provides, with an inverted feedback of the integrator output signal to the input of the integrator 15, that the integrator 15 cannot enter into the boundary. The amplification of the integrator output signal by the first P-element 21 is kept so low by a high-ohmic resistor that an error is slowly balanced out. This feedback alone would cause the integrator 15 to return slowly back to zero. In order to prevent this, the driver signal is provided at the control input 13 of the electronic switching unit 11 of the gate driver 7 also with a low amplification of the second P-element 23 in a non-inverting manner to the input of the integrator 15. The integrator 15 is thus forced to pause for the switching-on and switching-off to predefined values with a long integration constant in each case. An input-offset voltage of the integrator operational amplifier O1 displaces these values to a certain level provided the first P-element 21 permits this. The integration constant of the integrator 15 is selected so that each complete recharging of the gate 5 causes the output of the integrator 15 to “jump” alternatingly exactly to these two predefined values. Rapid processes such as the desaturation of the semiconductor switch 3 are not compensated for by the P-elements 21, 23 and are processed faithfully.
[0065] Summarizing, an input-offset voltage of the integrator operational amplifier O1 is compensated for by the P-elements 21, 23 with a tolerable residual deviation, while rapid processes such as the recharging of the gate 5 or the desaturation of the semiconductor switch 3 are not affected by the compensation.
[0066]
[0067] All the exemplary embodiments shown in
[0068] Although the invention has been illustrated and described in detail on the basis of preferred exemplary embodiments, the invention is not restricted by the examples given and other variations can be derived therefrom by a person skilled in the art without departing from the protective scope of the invention.