All-back-contact perovskite solar cells
11742440 · 2023-08-29
Assignee
Inventors
- Kevin Joseph PRINCE (Golden, CO, US)
- Colin Andrew Wolden (Denver, CO, US)
- Lance Michael Wheeler (Golden, CO, US)
Cpc classification
H01L31/022441
ELECTRICITY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present disclosure relates to an all-back-contact photovoltaic device that includes, in order, a substrate, a first electrode having a first surface, an insulator, a second electrode having a second surface, and an active material, where the insulator and the second electrode form a cavity, the active material substantially fills the cavity and is in physical contact with the first surface and the second surface, the insulator includes a first layer and a second layer with the second layer positioned between the first layer and the second contact, and the first layer is constructed of a first material that is different than a second material used to construct the second layer.
Claims
1. An all-back-contact photovoltaic device comprising: a substrate; a first electrode comprising a first contact layer and a first charge transport layer; a layer comprising a perovskite; an insulator comprising a first layer and a second layer; and a second electrode comprising a second contact layer and a second charge transport layer, wherein: the first contact layer is positioned between the substrate and the first charge transport layer, the insulator is positioned between the first electrode and the second electrode, the second layer of the insulator is positioned between the first layer of the insulator and the second electrode, the second contact layer is positioned between the insulator and the second charge transport layer, the insulator and the second electrode form a stack covering a first portion of the first electrode, the insulator, the second electrode, and a second portion of the first electrode form a cavity having a substantially circular cross section with a diameter between greater than 10 μm and less than or equal to 20 μm, the layer of perovskite at least partially fills the cavity such that the layer of perovskite is in contact with both the first electrode and the second electrode, the first layer of the insulator has a thickness between 250 nm and 450 nm and comprises silica, the second layer of the insulator comprises alumina, the insulator has a resistance greater than 10.sup.9 Ohm*cm, as measured across the first layer and the second layer, the second contact layer comprises nickel metal, and the second charge transport layer comprises nickel oxide.
2. The device of claim 1, wherein the first contact layer has a thickness between about 1 nm and about 100 μm.
3. The device of claim 1, wherein the second contact layer has a thickness between about 1 nm and about 100 μm.
4. The device of claim 1, wherein the cavity has a cross-sectional area between 315 μm.sup.2 and 1260 μm.sup.2.
5. The device of claim 1, wherein the first contact layer comprises at least one of a metal or a doped metal oxide.
6. The device of claim 5, wherein the metal comprises at least one of gold, silver, aluminum, copper, or titanium.
7. The device of claim 5, wherein the doped metal oxide comprises at least one of indium-doped tin oxide, aluminum-doped zinc oxide, or indium-doped zinc oxide.
8. The device of claim 1, wherein the first charge transport material comprises an electron transport material.
9. The device of claim 8, wherein the electron transfer material comprises at least one of TiO.sub.2, SnO.sub.2, ZnO, CeO, WO.sub.3, In.sub.2O.sub.3, Fe.sub.2O.sub.3, Nb.sub.2O.sub.5, C60, or PCBM.
10. The device of claim 1, wherein the nickel oxide is in the form of a layer surrounding the nickel metal.
11. The device of claim 10, wherein the nickel oxide is the result of oxidizing an outer portion of the nickel metal using ozone and ultraviolet light.
12. The device of claim 1, wherein a distance between the center of the cavity and the center of a neighboring cavity is between about 1 μm and about 50 μm.
13. The device of claim 1, wherein the thickness of the second layer of the insulator is between about 50 nm and about 150 nm.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Some embodiments are illustrated in referenced figures of the drawings. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than limiting.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
REFERENCE NUMERALS
(41) 100 . . . all-back-contact device 110 . . . substrate 120 . . . first electrode 124 . . . first contact layer 126 . . . first charge transport layer 128 . . . first surface 130 . . . second electrode 134 . . . second contact layer 136 . . . second charge transport layer 138 . . . second surface 140 . . . insulator 142 . . . cavity 144 . . . first layer of insulator 146 . . . second layer of insulator 150 . . . active material 155 . . . stack
DETAILED DESCRIPTION
(42) The embodiments described herein should not necessarily be construed as limited to addressing any of the particular problems or deficiencies discussed herein. References in the specification to “one embodiment”, “an embodiment”, “an example embodiment”, “some embodiments”, etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
(43) As used herein the term “substantially” is used to indicate that exact values are not necessarily attainable. By way of example, one of ordinary skill in the art will understand that in some chemical reactions 100% conversion of a reactant is possible, yet unlikely. Most of a reactant may be converted to a product and conversion of the reactant may asymptotically approach 100% conversion. So, although from a practical perspective 100% of the reactant is converted, from a technical perspective, a small and sometimes difficult to define amount remains. For this example of a chemical reactant, that amount may be relatively easily defined by the detection limits of the instrument used to test for it. However, in many cases, this amount may not be easily defined, hence the use of the term “substantially”. In some embodiments of the present invention, the term “substantially” is defined as approaching a specific numeric value or target to within 20%, 15%, 10%, 5%, or within 1% of the value or target. In further embodiments of the present invention, the term “substantially” is defined as approaching a specific numeric value or target to within 1%, 0.9%, 0.8%, 0.7%, 0.6%, 0.5%, 0.4%, 0.3%, 0.2%, or 0.1% of the value or target.
(44) As used herein, the term “about” is used to indicate that exact values are not necessarily attainable. Therefore, the term “about” is used to indicate this uncertainty limit. In some embodiments of the present invention, the term “about” is used to indicate an uncertainty limit of less than or equal to ±20%, ±15%, ±10%, ±5%, or ±1% of a specific numeric value or target. In some embodiments of the present invention, the term “about” is used to indicate an uncertainty limit of less than or equal to ±1%, ±0.9%, ±0.8%, +0.7%, +0.6%, ±0.5%, +0.4%, +0.3%, ±0.2%, or ±0.1% of a specific numeric value or target.
(45) The all-back-contact (ABC) architecture for solar cells, for example, perovskite solar cells, represents untapped potential for higher efficiency and enhanced durability compared to conventional vertical architectures. Interface engineering has been pivotal for both high efficiency and good stability in perovskite solar cells, but it is more complex in ABC designs because both the electron and hole transport layers are simultaneously exposed during processing. Described herein are ABC perovskite solar cell designs that demonstrate state-of-the-art power conversion efficiencies greater than 10% by, among other things, careful control of interface processing. For example, manipulation of a hole selective contact increased the work function of a NiO.sub.x hole transport layer and reduced the density of charged interface defects, resulting in higher voltage and improved current collection. This disclosure highlights the importance of coupled interface formation to enable a new class of high-efficiency architectures for perovskite solar cells.
(46)
(47) Referring again to
(48) In some embodiments of the present disclosure, the second material used to construct a second layer 146 of an insulator 140 may include at least one of a second polymer and/or a second metal oxide. A second polymer used for constructing a second layer 146 of an insulator 140 may include at least one of poly(methyl methacrylate), a cellulose, a polyimide, a polychloroprene, polyethylene terephthalate, a polyester, a polyolefin, polystyrene, and/or polyvinylchloride. In some embodiments of the present disclosure, a second metal oxide used to construct a second layer 146 of an insulator 140 may include at least one of aluminum oxide, silica, beryllium oxide, magnesium oxide, iron oxide, aluminum nitride, silicon carbide, and/or hafnium oxide. In some embodiments of the present disclosure the materials used to construct the first layer 144 and the second layer 146 of an insulator 140 may be the same material, of different materials, or combinations thereof.
(49) In some embodiments of the present disclosure, a first layer 144 of an insulator 140 may be constructed of silica, with a second layer 146 of the insulator 140 constructed of alumina. Further, both the first layer 144 and the second layer 146 of an insulator 140 may have individual thicknesses between about 1 nm and about 100 μm. In some embodiments of the present disclosure, both the first layer 144 and the second layer 146 of an insulator 140 may have individual thicknesses between about 10 nm and about 500 nm. In some embodiments of the present disclosure, both the first layer 144 and the second layer 146 of an insulator 140 may have individual thicknesses between about 10 nm and about 60 nm. In some embodiments of the present disclosure, an insulator 140 of a device 100 may have a resistance greater than 10.sup.9 Ohm*cm (measured as the total resistance across both the first layer 144 and the second layer 146). Further, referring again to
(50) In some embodiments of the present disclosure, a cavity 142 may have a cross-sectional area (i.e., the area of the first surface 128 of the first electrode 120 in contact with the active material 150 in the xz-plane) between about 1 nm.sup.2 and about 1 mm.sup.2 or between about 10 nm.sup.2 an about 100 μm.sup.2. In some embodiments of the present disclosure, the surface area of the second surface 138 of the second electrode 130 in contact with the active material 150 in the xz-plane may be between about 1 nm.sup.2 and about 1 mm.sup.2 or between about 10 nm.sup.2 an about 100 μm.sup.2.
(51) Referring again to
(52) Referring again to
(53) All-back-contact (ABC) devices having architectures as described above, that employ both electrodes on the same side of the active material offer several potential benefits. Among other things, an ABC device can eliminate reflection and parasitic absorption associated with front electrodes, which increases the amount of light that reaches the active material (e.g., perovskite) and thus the maximum achievable current and efficiency. In addition, an ABC device can remove the charge transport from the front interface, allowing a host of passivation and encapsulation strategies that do not require idealized charge transport to be employed. Further, an ABC device can enable unique in-situ characterization techniques that probe the perovskite under device operation.
(54) Among other things, ABC electrode fabrication should address at least the following three manufacturing areas: (1) patterning the electrodes with resolution at scales less than, or equal to, the diffusion length of photogenerated carriers in the active material (e.g., perovskite), (2) achieving high shunt resistance between the two electrodes, and (3) maintaining optimum interfaces throughout formation of the device. These three areas are addressed herein by, among other things, utilizing device having a 7 μm pitch (pitch is defined as the distance between center points in the cavities) with 4.5 μm diameter holes (see Panel A of
(55) TABLE-US-00001 TABLE 1 Two probe ohmmeter measurements of bare electrodes after lifting off the photoresist. Eight devices with two measurements for each device gave the average values. Insulator separation between Average 2-point ohmmeter FTO/TiO.sub.2 and Ni measurement between FTO and Ni 400 nm SiO.sub.2 29.4 kQ ± 21.8 kQ 300 nm SiO.sub.2 + 100 nm Al.sub.2O.sub.3 8.04 MΩ ± 1.00 MΩ
(56) The fabrication of an ABC device can present a unique challenge compared to conventional planar devices because both the electron and hole transport layers (i.e., charge transport layers 126 and 136) are exposed before the depositing of the active material (e.g., perovskite) (see
(57) The interface processes applied to the exposed coupled electron and hole transport layer surfaces dramatically influenced device performance (see
(58) Formation of the NiO.sub.x interface on the electrodes charge transport layer: The most sensitive process in the fabrication of an ABC device may be the formation of NiO.sub.x from metallic Ni on the second electrode 130. This charge transport layer 136 needs to be pin-hole free and have a composition suitable for selective hole transport and favorable energetic alignment with the valence band of the perovskite absorber. In some embodiments of the present disclosure, a compact, pin-hole-free NiO.sub.x layer with favorable transport properties was formed by first exposing the nickel to (UV-ozone) UVO to form a clean, uniform seed layer, then annealing the layer at 300° C.
(59) X-ray photoelectron spectroscopy (XPS) and ultraviolet photoelectron spectroscopy (UPS) tracked the near-surface chemical composition and valence band spectra of the Ni—NiO.sub.x surfaces through the coupled interface processes (see
(60) The coupled interface processes described herein controlled the composition and energetics of the NiO.sub.x charge transport layer 136, which significantly influenced the resultant ABC device performance. The nickel surface after liftoff and before exposure to UVO or annealing was confirmed to be metallic nickel rich (see
(61) UVO exposure formed a more continuous NiO.sub.x film on metallic nickel and the resultant second electrode 130, with its NiO.sub.x modified charge transport layer 136, lowered the work function to increase V.sub.oc of ABC devices. Both XPS Ni 2p core-levels (see
(62) TABLE-US-00002 TABLE 2 Sample Intercept Work Function (Φ) NiO.sub.x Liftoff 17.125 (A) 4.08 17.099 (B) 4.10 NiO.sub.x + UVO 16.401 (A) 4.80 16.383 (B) 4.82 NO.sub.x + UVO + Anneal 16.495 (A) 4.71 16.458 (B) 4.74 TiO.sub.x Liftoff 17.478 (C) 3.72 17.369 (D) 3.83 TiO.sub.x + UVO 17.380 (C) 3.82 17.368 (D) 3.83 TiO.sub.x + UVO + Anneal 17.610 (C) 3.60 17.464 (D) 3.74
(63) The fill factor and J.sub.sc of ABC devices was increased dramatically when annealed at 300° C. after UVO exposure. V.sub.OC also increased by ˜130 mV. The increased performance may be attributed to two effects: 1) UVO exposure increased the relative intensity of Ni.sup.≥3+ to NiO (see
(64) TABLE-US-00003 TABLE 3 Ni 2p Core Level Species Ratios Sample Ni:NiO Ni(OH).sub.2:NiO NiOOH:NiO Ni.sup.≥3+:NiO Liftoff 1.92 0.46 0.90 0.38 Anneal 0.44 0.13 0.64 0.08 UVO 0.11 0.42 0.55 0.35 UVO + 0.05 0.13 0.75 0.10 Anneal
(65) Corresponding Effects on the TiO.sub.2 Interface: Processing the NiO.sub.x interface simultaneously improved the TiO.sub.2 charge transport layer 126 by removing carbon species left over from photolithography and reducing the defect density at the surface. TiO.sub.2 surfaces at the bottom of the holes in the patterned ABC bare electrodes were exposed to the same treatments as the Ni—NiO.sub.x surfaces. XPS and UPS were used to track the near-surface chemical environment and valence band spectra of the TiO.sub.2 surfaces after liftoff and through each fabrication step to study the corresponding effects.
(66) UVO exposure removed carbon species from the TiO.sub.2 charge transport layer 126 surface residual from the photolithography process. Chemical analysis on the TiO.sub.2 XPS core-levels (see
(67) UVO exposure removed near-surface defect states in the TiO.sub.2 charge transport layers 126. The similarity seen between UPS (see Panel A of
(68) 2D Device Modeling: JV curves of ABC devices have a number of unique features, depending on interface process conditions: (i) pronounced roll-over of the curves under forward bias; (ii) significant increase in V.sub.oc for the contacts with UVO treatment compared to annealing only; and (iii) reduced J.sub.sc and high series resistance for the contacts only exposed to UVO. Two-dimensional (2D) device modeling to investigate the origin of these JV features based on interface properties inferred from the XPS/UPS analysis. Major assumptions were: (1) an ohmic TiO.sub.2 charge transport layer 126 (see
(69) The 2D model suggests the origin of the features in our JV curves (see
(70) Neutral defects (recombination only, no charge density) and the acceptor/donor combination had negligible effects on device performance (see
(71) It was determined in this work that a hole-injection barrier at the Ni—NiO.sub.x-perovskite junction caused the observed roll-over in our experimental JV curves. JV roll-over is often associated with a barrier to majority carrier injection. For models with the NiO.sub.x layer, we determined the barrier height, ϕ.sub.bp, by the work function at the Ni/NiO.sub.x contact, ϕ.sub.Ni, the NiO.sub.x band gap, E.sub.g,NiO, and NiO.sub.x electron affinity, ϕ.sub.NiO, according to ϕ.sub.bp=χ.sub.NiO+E.sub.g,NiO−ϕ.sub.Ni. Models for devices that were only annealed did not include the NiO.sub.x layer and assumed that the perovskite was in direct contact with Ni, inferred from the XPS/UPS analysis. In those cases, the hole injection barrier was ϕ.sub.bp=χ.sub.p+E.sub.g,p−ϕ.sub.Ni, where χ.sub.p and E.sub.g,p are the electron affinity and band gap of the perovskite, respectively. Without the NiO.sub.x layer, a value of ϕ.sub.Ni=4.8 eV (ϕ.sub.bp=0.72 eV) represented the roll-over of the JV curve from the device subject to only a 300° C. anneal (see
(72) Physical phenomena that dominate experimental JV curves are nicely visualized using 2D potential maps and 1D energy band diagrams. Devices with lower work function and absence of NiO.sub.x reduced the quasi-fermi level splitting, which reduced V.sub.oc (see
(73) The high density of charged defects at the perovskite/NiO.sub.x interface (see Table 4) for devices exposed to UVO screened the electric field (see
(74) TABLE-US-00004 TABLE 4 Key Model Parameters N.sub.i, NiOx (cm.sup.−2) N.sub.i, TiO2 (cm.sup.−2) ϕ.sub.Ni (eV) Anneal NA 1.5 × 10.sup.12 (acceptors).sup. 4.8 UVO 5 × 10.sup.12 (donors) 1 × 10.sup.12 (acceptors) 5.3 UVO + 1 × 10.sup.10 (donors) 1 × 10.sup.12 (acceptors) 5.3 Anneal
(75) Devices that are sequentially exposed to UVO and annealed had the largest potential drop across the perovskite due to a reduction in defect density by two-orders of magnitude at the perovskite/NiO.sub.x interface (see Table 3) to yield increased J.sub.sc and FF (see
(76) Pathway to >20% PCE for ABC perovskite solar cells: By careful consideration of interfaces before a perovskite absorber is deposited, a robust ABC device architecture has been developed herein. The perovskite deposition process may also affect the interfaces by altering defect densities and band alignment. The front surface of the perovskite absorber is the final interface that may be managed during fabrication. In addition to a lowered work function of the Ni—NiO.sub.x contact and mitigating charged defect densities, the front surface recombination velocity (S.sub.fs) must be minimized to achieve >20% PCE (see Panel A of
(77) S.sub.fs was experimentally reduced, which further reduced electrode defect density, by limiting solvent vapor concentration during perovskite deposition and by applying a poly(methyl methacrylate) (PMMA) coating to our exposed perovskite surface (see
(78) Tailoring the front surface and crystallization conditions yielded an ABC device with 10.7% reverse scan PCE and 9.64% forward-scan PCE. JV hysteresis (see
(79)
(80) Referring to
(81)
(82) In addition, the ETL and HTL contact areas need to be optimized to maximize photocurrent and performance of ABC perovskite solar cells. The areas of the SnO.sub.2 and NiO.sub.x were systematically varied by adjusting the photoresist diameter (i.e., the diameter D of the resultant cavities 142 as shown in
(83)
(84) Experimental Methods:
(85) Substrate Preparation: 1″×1″×1.1 mm fluorine-doped-tin-oxide (FTO) patterned substrates were purchased from Thin Film Devices Inc. The substrates were submerged and sonicated for 15 min sequentially in Liquinox diluted in DI water, DI water, acetone, IPA, followed by 15 minutes of UV-ozone from a commercial UVO cleaner (Jelight 342).
(86) Spin-coated TiO.sub.2 electron transport layer: Titanium diisopropoxide bis(acetylacetone) solution was purchased from Sigma-Aldrich (75 wt % in isopropanol) and diluted in 2-butanol (Aldrich, 99%) to make a 0.2 M TiO.sub.2-precursor solution. 180 μL was dispensed onto the patterned FTO substrates and spun at 2000 rpm for 30 s, and the films were annealed at 500° C. for 1 hr.
(87) ABC Photolithography Patterning: AZ-5214E photoresist was purchased from Integrated Micro Materials. The resist was spun at 4000 rpm for 30 s, soft-baked at 110° C. for 1.5 minutes, exposed for 1.2 s with (CITE) a standard i-g-h line UV-light source, reverse-baked at 114° C. for 1.5 minutes, and developed in AZ-300 MIF developer for 23 s to create an optimal liftoff profile.
(88) SiO.sub.2, Al.sub.2O.sub.3, Ni electron-beam evaporation and liftoff: 300 nm of SiO.sub.2 was deposited at 5 Å/s 300 mA, followed by 100 nm of Al.sub.2O.sub.3 at 2 Å/s 300 mA and 100 nm of Ni at 5 Å/s 600 mA. This stack was lifted in Remover-PG for 20 min stagnant and 2 min with sonication.
(89) Interface Processing: Samples were subject to UV-Ozone treatment by placing samples <1 cm from a UV lamp of a commercial UVO cleaner (Jelight 342) operated in air. Samples were annealed in air using a Fisher Scientific Isotemp Muffle Furnace, Model 550-14.
(90) Perovskite Deposition: Triple cation double halide perovskite films of the form FA.sub.xMA.sub.yCs.sub.1-x-yPb(I.sub.zBr.sub.1-z).sub.3 were formed following a reported method..sup.65 Briefly, 22.4 mg MABr, 73.4 mg PbBr.sub.2, 172 mg FAI, 507 mg PbI.sub.2, (0.2:0.2:1:1.1 mole ratio) and 40 μL of CsI stock solution (1.5 M In DMSO) were dissolved in 1 mL of 4:1 DMF:DMSO to form the perovskite precursor solution. Samples were transferred into a glovebox, 50 μl of solution was deposited onto the patterned substrate, and spun at 2000 rpm for 10 s, and 6000 rpm for 20 s. During the spin process, 120 μL of chlorobenzene was dispensed onto the spinning substrate with 8-9 s remaining. Samples were annealed at 100° C. for 1 hr. Solvent vapor concentration present during deposition was limited by removing the lid of the spin-coater for the results in
(91) Device Testing: JV measurements were performed in a nitrogen glovebox using a Newport Oriel 94043A Sol3A Class AAA solar simulator that was calibrated each time before use with a silicon photodiode with a KG2 filter to 1-sun intensity. All devices in this study have an unmasked active area of 0.10 cm.sup.2. For the champion device, masked areas were 0.6 cm.sup.2.
(92) Photoelectron Spectroscopy Methods: Measurements were performed on a Physical Electronics 5600 photoelectron spectrometer, which has been discussed in detail previously..sup.66 Briefly, XPS radiation was produced by a monochromatic 350 W Al Kα excitation centered at 1486.7 eV. UPS radiation was generated by a He-gas discharge lamp (He I=21.22 eV). All XPS core-level spectra were collected using a step size of 0.1 eV and pass energy of 23.50 eV while UPS spectra and XPS work function measurements were conducted with a step side of 0.025 and pass energy of 2.95 eV. The electron binding energy scale was calibrated using the Fermi edge and core levels of gold and copper substrates, cleaned with Argon ion bombardment. UPS spectra were numerically corrected for satellite peaks that arise from the polychromic He I radiation. Peak areas were fit using a Gaussian-Lorentzian peak fitting algorithm with a Shirley background. Work functions were determined using the intersection between both the baseline and a small secondary feature and a linear fit to the main feature. VBMs were calculated using linear extrapolation of the main feature in the valence band region to the background signal.
(93) Device Modeling: The Poisson equation coupled with continuity equations for electrons and holes were solved in a 2D axially symmetric domain. Equations were solved using the finite element method with COMSOL Multiphysics®. The dominant recombination mechanism in the bulk layers and interfaces (front and back surfaces) was Shockley-Read-Hall. Recombination velocities at interfaces and surfaces were set by specifying the interface defect density, N, using S=σν.sub.thN with capture cross-section σ=10.sup.−14 cm.sup.−2 and thermal velocity ν.sub.th=10.sup.7 cm/s. Recombination at the front surface was set to S.sub.fs=100 or 10.sup.4 cm/s, depending on the study. Optical generation assumed exponential light decay with an absorption coefficient for each material given by α=A√{square root over (hν−E.sub.g)}, where A=1.5×10.sup.5 cm.sup.−1 eV.sup.−1/2, h is Planck's constant, ν is the photon frequency, and E.sub.g is the band gap. Reflectivity of the front surface was 5%. Light intensity was 100 mW/cm.sup.2 over the AM1.5G spectrum. Contacts were Ohmic at the FTO-TiO.sub.2 contact and Schottky at the Ni—NiO contact with specified work functions, ϕ.sub.Ni, and recombination velocity, S.sub.m=10.sup.6 cm/s. No external series resistance was included.
(94) The model domain was a cylindrical region centered on one of the circular FTO-TiO.sub.2 contacts extending half-way to an adjacent circle (see the cross-section in
(95) TABLE-US-00005 TABLE 4 Bulk parameter values for device simulations Parameter Symbol Unit Perovskite TiO.sub.2 NiO.sub.x Thickness h nm 460-970 70 10 Band Gap E.sub.g eV 1.62 3.2 3.75 Electron χ eV 3.9 4.0 1.96 Affinity Rel. ϵ 6.5 31 10.3 Permittivity DOS, cond. N.sub.C cm.sup.−3 2.2 × 10.sup.18 2.0 × 10.sup.18 2.0 × 10.sup.18 band DOS, val. N.sub.V cm.sup.−3 1.8 × 10.sup.19 2.0 × 10.sup.19 2.0 × 10.sup.19 band Mobility, μ.sub.n cm.sup.2/V s 20 2 2 elec. Mobility, μ.sub.p cm.sup.2/V s 20 2 2 holes Lifetime, τ.sub.n ns 192 0.1 0.1 elec. Lifetime, τ.sub.p ns 192 0.1 0.1 holes Doping N.sub.A, N.sub.D cm.sup.−3 n: 2.6 × 10.sup.13 n: 10.sup.17 p: 10.sup.17 (acceptor, donor)
EXAMPLES
(96) Example 1. An all-back-contact photovoltaic device comprising, in order: a substrate; a first electrode having a first surface; an insulator; a second electrode having a second surface; and an active material, wherein: the insulator and the second electrode form a cavity, the active material substantially fills the cavity and is in physical contact with the first surface and the second surface, the insulator comprises a first layer and a second layer, the second layer is positioned between the first layer and the second contact, and the first layer is constructed of a first material that is different than a second material used to construct the second layer.
(97) Example 2. The device of Example 1, wherein the active material comprises at least one of a perovskite, CdTe, a CIGS material, a CZTS material, silicon or an organic material.
(98) Example 3. The device of Example 1, wherein the first material comprises at least one of a first polymer or a first inorganic material.
(99) Example 4. The device of Example 3, wherein the first polymer comprises at least one of poly(methyl methacrylate), a cellulose, a polyimide, a polychloroprene, polyethylene terephthalate, a polyester, a polyolefin, polystyrene, or polyvinylchloride.
(100) Example 5. The device of Example 3, wherein the first metal oxide comprises at least one of aluminum oxide, silicon dioxide, zirconium dioxide, beryllium oxide, magnesium oxide, iron oxide, aluminum nitride, silicon carbide, or hafnium oxide.
(101) Example 6. The device of Example 1, wherein the second material comprises at least one of a second polymer or a second inorganic material.
(102) Example 7. The device of Example 6, wherein the second polymer comprises at least one of poly(methyl methacrylate), a cellulose, a polyimide, a polychloroprene, polyethylene terephthalate, a polyester, a polyolefin, polystyrene, or polyvinylchloride.
(103) Example 8. The device of Example 6, wherein the second metal oxide comprises at least one of aluminum oxide, silica, beryllium oxide, magnesium oxide, iron oxide, aluminum nitride, silicon carbide, or hafnium oxide.
(104) Example 9. The device of Example 1, wherein: the first layer comprises silica, and the second layer comprises alumina.
(105) Example 10. The device of Example 1, wherein the first layer has a thickness between about 1 nm and about 100 μm.
(106) Example 11. The device of Example 1, wherein the second layer has a thickness between about 1 nm and about 100 μm.
(107) Example 12. The device of Example 1, wherein the insulator has a resistance greater than 10.sup.9 Ohm*cm.
(108) Example 13. The device of Example 1, wherein the cavity has a cross-sectional area between about 1 nm.sup.2 and about 1 mm.sup.2 or between about 10 nm.sup.2 an about 100 μm.sup.2.
(109) Example 14. The device of Example 1, wherein: the first electrode comprises a first contact layer and a first charge transport layer, and the first contact layer is between the first charge transport layer and the substrate.
(110) Example 15. The device of Example 14, wherein the first contact layer comprises at least one of a metal or a doped metal oxide.
(111) Example 16. The device of Example 15, wherein the metal comprises at least one of gold, silver, aluminum, copper, or titanium,
(112) Example 17. The device of Example 15, wherein the doped metal oxide comprises at least one of indium-doped tin oxide, aluminum-doped zinc oxide, or indium-doped zinc oxide.
(113) Example 18. The device of Example 1, wherein the first charge transport material comprises an electron transport material.
(114) Example 19. The device of Example 18, wherein the electron transfer material comprises at least one of TiO.sub.2, SnO.sub.2, ZnO, CeO, WO.sub.3, In.sub.2O.sub.3, Fe.sub.2O.sub.3, Nb.sub.2O.sub.5, C60, or PCBM.
(115) Example 20. The device of Example 1, wherein the first charge transport material comprises a hole transport material.
(116) Example 21. The device of Example 20, wherein the hole transport material comprises at least one of nickel oxide, copper oxide, spiro-MeOTAD, a family member of polytriarylamine, or EH44.
(117) Example 22. The device of Example 14, wherein: the second contact comprises a second contact layer and a second charge transport layer, and the second contact layer is between the insulator and the second charge transport layer.
(118) Example 23. The device of Example 22, wherein the second contact layer comprises at least one of a metal or a doped metal oxide.
(119) Example 24. The device of Example 23, wherein the metal comprises at least one of gold, silver, aluminum, copper, or titanium,
(120) Example 25. The device of Example 23, wherein the doped metal oxide comprises at least one of indium-doped tin oxide, aluminum-doped zinc oxide, or indium-doped zinc oxide.
(121) Example 26. The device of Example 1, wherein the second charge transport material comprises an electron transport material.
(122) Example 27. The device of Example 26, wherein the electron transfer material comprises at least one of TiO.sub.2, SnO.sub.2, ZnO, CeO, WO.sub.3, In.sub.2O.sub.3, Fe.sub.2O.sub.3, Nb.sub.2O.sub.5, C60, or PCBM.
(123) Example 28. The device of Example 1, wherein the second charge transport material comprises a hole transport material.
(124) Example 29. The device of Example 28, wherein the hole transport material comprises at least one of nickel oxide, copper oxide, spiro-MeOTAD, a family member of polytriarylamine, or EH44.
(125) Example 30. The device of Example 22, wherein each of the first contact layer, the second contact layer, the first charge transport layer, and the second charge transport layer have a thickness greater than about 10 nm.
(126) The foregoing discussion and examples have been presented for purposes of illustration and description. The foregoing is not intended to limit the aspects, embodiments, or configurations to the form or forms disclosed herein. In the foregoing Detailed Description for example, various features of the aspects, embodiments, or configurations are grouped together in one or more embodiments, configurations, or aspects for the purpose of streamlining the disclosure. The features of the aspects, embodiments, or configurations, may be combined in alternate aspects, embodiments, or configurations other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the aspects, embodiments, or configurations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment, configuration, or aspect. While certain aspects of conventional technology have been discussed to facilitate disclosure of some embodiments of the present invention, the Applicants in no way disclaim these technical aspects, and it is contemplated that the claimed invention may encompass one or more of the conventional technical aspects discussed herein. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate aspect, embodiment, or configuration.