METHOD AND APPARATUS FOR SEPARATING FEED MATERIAL
20220152627 · 2022-05-19
Inventors
Cpc classification
B03C1/247
PERFORMING OPERATIONS; TRANSPORTING
B03C1/12
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/20
PERFORMING OPERATIONS; TRANSPORTING
B03C1/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C1/20
PERFORMING OPERATIONS; TRANSPORTING
B03C1/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for separating feed material, wherein the feed material comprises at least one ferromagnetic material fraction and a non-ferrous material fraction, wherein a conveying stream is fed to a first separation of a first ferromagnetic material fraction, in particular by means of a first magnetic separating device (1), wherein the conveying stream is subsequently fed to a second separation of a second ferromagnetic material fraction from the conveying stream, in particular by means of a second magnetic separating device (2), and wherein a redistribution and/or reallocation of the material of the conveying stream takes place between the first separation and the second separation.
Claims
1. A method for separating feed material, wherein the feed material comprises at least one ferromagnetic material fraction and one non-ferrous material fraction, wherein a conveying stream is fed to a first separation of a first ferromagnetic material fraction, by a first magnetic separating device, wherein the conveying stream is subsequently fed to a second separation of a second ferromagnetic material fraction from the conveying stream, by a second magnetic separating device, and wherein a redistribution and/or reallocation of the material of the conveying stream takes place between the first separation and the second separation.
2. The method according to claim 1, wherein the feed material is fed into a metering hopper device.
3. The method according to claim 1, wherein the material to be conveyed is transferred as a conveying stream from the metering hopper device to a metering device, in particular a belt feeder, preferably a hopper discharge belt, the conveying stream being conveyed along the metering device.
4. The method according to claim 1, wherein the conveying stream is fed to the first separation via a conveying device, preferably an accelerating belt, in particular wherein the conveying stream is transferred from the metering device to the conveying device and/or wherein the conveying stream is equalized in the conveying direction after transfer from the metering device to the conveying device and/or wherein the speed of the conveying device is greater, preferably by at least 15% greater, than the speed of the metering device.
5. The method according to claim 1, wherein the conveying stream is fed to the second separation via a further conveying device, preferably a vibrating chute, in particular wherein the further conveying device vibrates and/or oscillates.
6. The method according to claim 1, wherein the conveying direction of the conveying device runs at an angle α of greater than 90°, preferably between 120° and 210°, to the conveying direction of the further conveying device.
7. The method according to claim 1, wherein the conveying stream is discharged from the conveying device onto the further conveying device.
8. The method according to claim 1, wherein the first separation takes place in the region of the belt transfer of the conveying device to the further conveying device.
9. The method according to claim 1, wherein the conveying stream is discharged from the further conveying device onto the second magnetic separating device and/or that the second separation takes place while the conveying stream is conveyed along the further conveying device.
10. The method according to claim 1, wherein a third separation of a non-magnetic and electrically conductive third material fraction from the conveying stream takes place, in particular wherein the third separation takes place after the second separation.
11. The method according to claim 1, wherein a fourth separation of a fourth material fraction takes place by means of an air separator, in particular wherein the fourth separation takes place after the first separation and before the second separation, preferably when the conveying stream is discharged onto the further conveying device, and/or after the third separation.
12. An apparatus configured to separate feed material, having a first magnetic separating device adapted to separate a first ferromagnetic material fraction, a second magnetic separating device adapted to separate a second ferromagnetic material fraction, a conveying device adapted to supply the conveying stream to the first magnetic separating device, a further conveying device adapted to supply the conveying stream to the second magnetic separating device, wherein the conveying device and the further conveying device are arranged such that redistribution and/or reallocation of the material of the conveying stream takes place between the first magnetic separating device and the second magnetic separating device and, preferably, that the conveying direction of the conveying device extends at an angle α of greater than 90° to the conveying direction of the further conveying device.
13. The apparatus according to claim 12, wherein the apparatus is a mobile, movable unit.
14. The apparatus according to claim 12, wherein a metering hopper device is provided, in particular the metering hopper device having a feed opening for feeding the feed material and/or the metering hopper device having at least one, in particular adjustable, metering opening.
15. The apparatus according to claim 12, wherein a metering device for conveying the conveying stream is provided at least in regions below the metering hopper device, in particular below the metering opening and/or facing away from the feed opening, in particular the metering device is a belt feeder, preferably a hopper discharge belt.
16. The apparatus according to claim 12, wherein the conveying device is arranged in such a way that the conveying stream can be transferred from the metering device to the conveying device, in particular wherein the conveying device a conveyor belt, preferably an accelerating belt.
17. The apparatus according to claim 12, wherein the first magnetic separating device overband magnetic separator, in particular the first magnetic separating device being arranged above the conveying device, preferably in the region of the belt transfer between the conveying device and the further conveying device and/or in the region of the belt end of the conveying device facing away from the metering device.
18. The apparatus according to claim 12, wherein the further conveying device is arranged in such a way that the conveying stream can be transferred, in particular discharged, from the conveying device to the further conveying device, in particular the further conveying device being arranged at least in regions below the conveying device, facing away from the first magnetic separating device, and/or the further conveying device is a vibrating chute and/or as a conveyor belt.
19. The apparatus according to claim 12, wherein the second magnetic separating device is arranged at least in regions below the further conveying device, facing away from the first magnetic separating device, in particular wherein the conveying stream can be discharged from the further conveying device onto the second magnetic separating device and/or wherein the second magnetic separating device is constructed as a preferably rotatable magnetic drum, and/or in that the second magnetic separating device is arranged in and/or on the further conveying device, preferably at the end of the further conveying device, further preferably facing away from the belt transfer.
20. The apparatus according to claim 12, wherein an eddy current separating device is provided for separating at least one non-magnetic and electrically conductive third material fraction, in particular the eddy current separating device being arranged in such a way that the conveying current from the second magnetic separating device can be transferred, in particular discharged, to the eddy current separating device and/or the eddy current separating device being arranged at least in regions below the second magnetic separating device, facing away from the first magnetic separating device.
21. The apparatus according to claim 12, wherein at least one air separator is provided for separating a fourth material fraction, in particular wherein the air separator is arranged in such a way that the conveying stream and/or the third material fraction can be transferred from the eddy current separating device to the air separator and/or wherein the air separator is arranged between the conveying device and the further conveying device, preferably in the region of the belt transfer.
22. The apparatus according to claim 12, wherein at least one, in particular height-adjustable, metering means is provided, which is preferably arranged in and/or on the metering hopper device, in particular wherein the metering means is a metering roller and/or as a slide and/or as a pivotable flap.
23. The apparatus according to claim 12, wherein a cage-frame is provided, which is provided at least regionally on the outside of the apparatus and is used in particular for arranging, fastening and/or supporting the individual, preferably modular, components of the apparatus.
24. The apparatus according to claim 12, wherein a bearing means of the frame is provided for bearing the apparatus, in particular wherein the bearing means is arranged on the underside of the apparatus, facing a base, and/or wherein at least one axle, preferably two axles, are fastened to the bearing means, and on to the axle wheels are fastened, preferably at least two wheels are fastened to each axle, and/or wherein at least one drawbar is attached to the bearing means and/or wherein at least one, preferably extendable, support, preferably at least four supports, is provided on the bearing means for support on the base.
25. The apparatus according to claim 12, wherein the apparatus is a trailer and/or that the individual components of the apparatus are a modular manner for arrangement in the frame.
26. The apparatus according to claim 12, wherein the apparatus, preferably the conveying devices, is configured such that the cross-section of the conveying stream in the conveying direction, in particular the cross-section transverse to the conveying direction, increases from the beginning to the end, in particular from the region of the inlet of the conveying stream to the region of the outlet of the conveying stream from the apparatus, preferably by at least 10%.
Description
[0137] Further features, advantages and possible applications of the present invention will be apparent from the following description of examples of embodiments with reference to the drawing and the drawing itself. In this connection, all the features described and/or illustrated constitute, individually or in any combination, the subject-matter of the present invention, irrespective of their summary in the claims and their relation back.
[0138] It shows:
[0139]
[0140]
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150]
[0151] According to the method, it is provided that a redistribution and/or reallocation of the material of the conveying stream takes place between the first separation and the second separation.
[0152] A reallocation and/or redistribution of the material is to be understood in such a way that ultimately the material of the conveying stream is mixed and fed to the second separation in a predominantly changed arrangement.
[0153] If, for example, there is still a layering in the conveying stream, the reallocation can be understood in such a way that at least one “lower” layer—with respect to the cross-section of the conveying stream, in particular viewed transversely to the conveying direction—can be arranged in the “upper” layer region after the first separation.
[0154] Ultimately, those lower components of the conveying stream which are arranged at least substantially on the lower side—facing a base 17—before the first separation may be arranged on the upper side in the cross-section, in particular viewed transversely to the conveying direction, of the conveying stream—facing away from the base 17—after the first separation and before the second separation. This can apply both to the redistribution and to the reallocation.
[0155] The base 17 may be understood as the area on which the apparatus 9 carrying out the method is arranged and/or parked.
[0156] A redistribution of the material of the conveying stream can be understood in such a way that—if, for example, no layer structure is present—a strong mixing and a reallocation and/or a “turning upside down” of the material of the conveying stream takes place between the first magnetic separating device 1 and the second magnetic separating device 2. In particular, ferromagnetic material particles and/or components can be fed to the second separation, which were not separable and/or separated with the first separation, ultimately because they were not or only poorly accessible.
[0157] Consequently, a reallocation and/or redistribution of the material of the conveying stream leads to an increase in the degree of separation of the ferromagnetic material fractions.
[0158]
[0159] The material to be conveyed can be transferred as a conveying stream from the metering hopper device 3 onto or to a metering device 4, in particular a belt feeder, preferably a hopper discharge belt. This is provided subsequent to the feeding of the feed material. The conveying stream is conveyed along the metering device 4.
[0160]
[0161] The conveying stream can be equalized along the conveying direction F of the conveying device 5. For this purpose, the speed of the conveying device 5 can be greater than the speed of the metering device 4. In particular, the speed is greater by at least 15%. An—at least partially provided—material separation can be achieved along the conveying device 5 in conveying direction F.
[0162] Furthermore,
[0163]
[0164] In the embodiment example shown in
[0165] It is not shown that the first magnetic separating device 1 can also be arranged in or on the conveying device 5, in particular can be designed as a magnetic deflection roller in the area of the belt transfer 7.
[0166]
[0167] The further conveying device 6 is arranged below the conveying device 5 and projects over the discharge end of the conveying device 5 in the conveying direction F of the conveying device 5, so that the discharged material can be picked up by the further conveying device 6 without loss.
[0168]
[0169] The first separation can take place in the area of the belt transfer 7 of the conveying device 5 to the further conveying device 6. In particular, the first separation already takes place in the region of the belt end 12 of the conveying device 5, which faces away from the metering device 4.
[0170]
[0171]
[0172]
[0173] In addition,
[0174]
[0175] In the embodiment example shown in
[0176] In the embodiment example shown in
[0177] In the method, it can be provided in principle that the conveying stream is again fed to the metering hopper device 3 as feed material after the third separation and/or the fourth separation. In this way, the conveying stream can pass through the method several times, in particular at least twice. For effective separation of the ferromagnetic material fractions, however, a single pass through the method is sufficient.
[0178] Before the feed material is fed in, it may have been previously comminuted and/or separated. In particular, the material stream to be processed is to be treated in such a way that the material fractions to be separated can also be separated via individual components that can be separated from each other. Preferably, a multiple method run may also be performed for the separated third substance fraction and/or the separated third substance fractions. The non-ferrous material fractions may be fed again, so that the selective throw-off behavior of the eddy current separating device 13 is utilized and/or an extraordinary separation efficiency for the non-ferrous metals is achieved. This can be done within a post-cleaning method with a significantly reduced fraction, preferably automatically by dosing from the metering hopper device 3. For example, this can be done within a night shift. During a day shift—in which the apparatus 9 is used—the primary volume of process material or feed material can be processed—which represents the usual method sequence.
[0179] The separated material fractions and/or the residual fraction can be separated and/or collected via material discharge means 22a-22h. Material discharge means 22a-22h may be conveyor belts, chutes and/or containers or the like. Ultimately, this serves to discharge the separated material fractions.
[0180] The material discharge means 22a shows a means for material discharge for the first material fraction, the material discharge means 22b shows a means for material discharge for the second material fraction, whereas the material discharge means 22f-22h each show a means for material discharge after the third separation.
[0181] As can be seen from
[0182]
[0183] It is not shown that separating means 23 for “sub-fractionation” may also be provided for the first material fraction, which may perform separation on the basis of magnetic properties. In this context, it is understood that a plurality of material discharge means 22 may also be provided for the first material fraction.
[0184]
[0185] Not shown is that only one separating agent 23 can be used to sub-fractionate the second ferromagnetic material fraction.
[0186] It is not shown that an extension and/or widening of the passage cross-section of the conveying stream in conveying direction F is provided. Preferably, the conveying means transporting the conveying stream, in particular the conveying means 5, the further conveying means 6 and/or eddy current separating means 13, become wider along or in the conveying direction F. This can be done by a gradual widening of the conveyor belts. Preferably, the width of the conveyor belts increases in total by at least 15%.
[0187]
[0188]
[0189] The redistribution and/or reallocation of the material of the conveying stream has been explained at the beginning, and reference may be made to these explanations in this context.
[0190] The apparatus 9 is ultimately designed in such a way that a double ferromagnetic separation can take place, wherein in addition the, in particular metallic, non-ferrous material fraction can be separated from the conveying stream. In particular, the metallic fractions of the feed material can be separated.
[0191] The apparatus 9 shown in
[0192] Due to the redistribution and/or reallocation of the material and thus due to the particular arrangement of the conveying device 5 and the further conveying device 6, a compact longitudinal design of the apparatus 9 can be made possible, which ultimately also ensures its design as a mobile unit. The individual components can be arranged in areas one above the other or one below the other, so that the available space can be utilized at least substantially in the best possible way.
[0193] By means of the second magnetic separating device 2, in particular small parts of the conveying stream which have not been separable by the first magnetic separating device 1 can be separated. This second separation can, for example, take place with a contacting surface to which the second ferromagnetic material fraction can adhere.
[0194]
[0195] The metering hopper device 3 is used for feeding the feed material and ultimately also for storing and metered addition of the feed material as a conveying stream to the units carrying out the method.
[0196] The metering hopper device 3 has a feed opening 10 for feeding the feed material. A metering opening 11 of the metering hopper device 3 is provided on the underside of the metering hopper device 3, facing the base 17, as can be seen in
[0197] It is not shown that the metering opening 11 can also be adjusted, in particular closed and/or opened. Ultimately, the metering hopper device 3 may be formed as an at least substantially truncated pyramid-shaped and/or cuboid-shaped receptacle. Ultimately, the dosing hopper device 3 may have at least substantially oblique side walls tapering towards the metering opening 11.
[0198] The feed of the material onto the metering hopper device 3 can take place in longitudinal direction—that is in longitudinal extension of the apparatus 9. In this way, the material can be given a longitudinal orientation in the direction of material flow. A conveyor belt can also be arranged on the metering hopper device 3, which feeds the feed material to the metering hopper device 3.
[0199] Furthermore, at least one, in particular height-adjustable, metering means 14 can be provided. The metering means 14 can be arranged on and/or in the metering hopper device 3—as shown schematically in
[0200] The slider can serve to equalize the feed material in the metering hopper device 3. The metering hopper device 3 can ultimately also be of two-part design, in particular if metering rollers are provided in the metering hopper device 3, wherein the metering rollers can be arranged in an upper part of the metering hopper device 3.
[0201] In
[0202]
[0203] In the embodiment example shown in
[0204] The speed of the conveying device 5 may be greater, in particular at least 15% greater and/or between 100% and 500% greater, than the speed of the metering device 4. Along the conveying device 5, the conveying stream is equalized in conveying direction F, wherein the material of the conveying stream is at least substantially separated.
[0205]
[0206] After separation of the first ferromagnetic material fraction via the first magnetic separating device 1, the first ferromagnetic material fraction can be fed to a material discharge means 22a, in the illustrated embodiment example according to
[0207] It is not shown that a container and/or a conveyor belt may also be provided as the material discharge means 22a of the first magnetic separating device 1.
[0208] The first magnetic separating device 1 is designed in such a way that the first ferromagnetic material fraction adhering to it can be separated via the material discharge means 22, wherein the magnetic connection between the first ferromagnetic material fraction and the magnetic separating device 1 designed as an overband magnetic separator can be released—for example by a separator.
[0209] It can be seen from
[0210] The metering means 4 may extend at least substantially parallel to the base 17, and the metering means 4 may include an angle of at most 15°+/−5° with respect to the base 17.
[0211] The conveying device 5 can enclose an angle of 45°+/−20° with respect to the metering device 4 and/or the base 17 and ultimately convey the conveying stream upwards—that is, away from the base 17—whereby the compact design and the road-mobile design of the apparatus 9 can be made possible.
[0212] The first magnetic separating device 1 designed as an overband magnetic separator and/or the further conveying device 6 may be arranged at least substantially parallel to the metering device 4 and/or the base 17, in particular with an angular deviation of +/−10°.
[0213]
[0214] Furthermore,
[0215] The further conveying device 6 may be designed as a vibrating chute, which transports the material to be conveyed as a conveying stream to the second magnetic separating device 2 by means of vibrations and/or oscillations.
[0216]
[0217] It is further apparent from
[0218] It is not shown that the first magnetic separating device 1 may also be designed as a magnetic deflection roller, which may be arranged on and/or in the conveying device 5.
[0219] Moreover,
[0220] Accordingly, the second ferromagnetic material fraction 2 adheres to the contactive surface of the second magnetic separating device 2, which can be transferred to a material discharge means 22. The transfer to the material discharge means 22, which is in the form of a chute, is shown in
[0221] Not shown is that the material discharge means 22 may also be in the form of a conveyor belt and/or container.
[0222] The second magnetic separating device 2 is designed in such a way that the second ferromagnetic material fraction can be transferred to the material discharge means 22. The conveying stream freed from the second ferromagnetic material fraction can be transported further in conveying direction F, as can be seen from
[0223] Consequently, before the third separation, the ferrous parts and/or the stainless steel components of the conveying stream can be separated, in particular divided.
[0224]
[0225] In the embodiment example shown in
[0226] The eddy current separating device 13 can be designed in such a way that the non-ferrous metal fraction (third material fraction) is separated by induced magnetic fields. The eddy current separating device 13 may also be referred to as a non-ferrous separator. The eddy current separating device 13 may comprise a magnet system, in particular a rotor, which is made of and/or comprises permanent magnet material, in particular neodymium. Longitudinal grooves may be arranged on the circumference of the rotor with alternating magnetic poles. The rotor can rotate as a pole wheel, over which the conveyor belt with the bulk material and/or the conveying stream runs. The conveying stream is subjected to an alternating magnetic field in the eddy current separating device 13, whereby eddy currents perpendicular to the alternating magnetic flux are generated within the particles. These eddy currents in turn set up magnetic fields opposing the induced fields. This results in a repulsive force effect. The conductive particles are thrown off and collected in the conveying direction F of the conveyor belt by the magnetic force effect. The non-conductive residual fraction (the remaining conveying stream) falls down at the end of the conveyor belt in a discharge parabola unaffected by the magnetic field and/or is discharged via a material discharge means 22h.
[0227]
[0228]
[0229] The air separator 8 can be designed in such a way that in particular light, preferably non-metallic particles can be separated—such as plastic films or the like. The air separator 8 may lead to the separation of a fourth material fraction by a wind flow directed towards the conveying stream, which may be blown out of the conveying stream on the basis of its inertial and/or gravitational properties.
[0230] In the embodiment example shown in
[0231] It is not shown that at least two air separators 8 may also be provided, wherein one air separator 8 may be arranged downstream of the eddy current separating device 13, in particular for separating the fourth stock fraction from the third stock fraction. Moreover, a further air separator 8 may also be arranged in the region of the belt transfer 7.
[0232] In
[0233]
[0234] A bearing means 16 of the frame 15 may be provided for supporting the apparatus 9, as can be seen from
[0235] Furthermore, at least one axle 18, preferably two axles 18, may be provided on the bearing means 16 or on the frame 15. At least two wheels 19 may be arranged on one axle 18.
[0236]
[0237] The apparatus 9 shown in
[0238] Furthermore, the apparatus 9 may be configured in such a way that in a further—not shown—embodiment example the cross-section and/or the width of the conveying stream increases and/or widens in conveying direction F. Preferably, the cross-section and/or the width may increase by at least 10% from the beginning to the end. For this purpose, the conveying devices 5, 6 and/or the conveyor belts of the apparatus 9 can be designed accordingly, so that ultimately the passage cross-section of the material flow along the method path can be made wider.
REFERENCE LIST
[0239] 1 First magnetic separating device [0240] 2 Second magnetic separating device [0241] 3 Metering hopper device [0242] 4 Metering device [0243] 5 Conveying device [0244] 6 Further conveying device [0245] 7 Belt transfer [0246] 8 Air separator [0247] 9 Apparatus [0248] 10 Feed opening [0249] 11 Metering opening [0250] 12 Belt end [0251] 13 Eddy current separating device [0252] 14 Metering means [0253] 15 Frame [0254] 16 Bearing means [0255] 17 Base [0256] 18 Axle [0257] 19 Wheels [0258] 20 Drawbar [0259] 21 Support [0260] 22a-h Material discharge means [0261] 23 Separating means [0262] F Conveying direction [0263] α Angle