Method for Folding a Packaging and Packaging
20220153459 · 2022-05-19
Assignee
Inventors
Cpc classification
B65D85/1045
PERFORMING OPERATIONS; TRANSPORTING
B65D85/10564
PERFORMING OPERATIONS; TRANSPORTING
B65B61/20
PERFORMING OPERATIONS; TRANSPORTING
B65B19/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B11/00
PERFORMING OPERATIONS; TRANSPORTING
B65B19/22
PERFORMING OPERATIONS; TRANSPORTING
B65B61/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method includes folding a packaging from a single piece of foldable material, wherein the foldable material includes a back panel with adjacent back side panels, a rectangular top panel adjacent to the back panel with adjacent square top side panels, a lid panel adjacent to the top panel with adjacent lid side panels, a rectangular bottom panel adjacent to the back panel with adjacent polygonal bottom side panels and a front panel adjacent to the bottom panel with adjacent front side panels, wherein all of the panels are integral with each other in the single piece of foldable material. The method includes: a) wrapping the packaged good in an inner liner; b) placing an inner stiffener at at least two adjacent sides of the wrapped packaged good; and c) folding the foldable material around the inner stiffener and the wrapped packaged good forming a packaging.
Claims
1. A method for folding a packaging from a single piece of foldable material for a packaged good, wherein the foldable material comprises a rectangular back panel with adjacent rectangular left and right back side panels, a rectangular top panel adjacent to the back panel with adjacent square left and right top side panels, a lid panel adjacent to the top panel with adjacent left and right lid side panels, a rectangular bottom panel adjacent to the back panel with adjacent polygonal left and right bottom side panels and a front panel adjacent to the bottom panel with adjacent left and right front side panels, wherein the back panel, the top panel, the lid panel, the bottom panel, and the front panel and all of the left and right back side panels, the left and right top side panels, the left and right lid side panels, the left and right bottom side panels, and the left and right front side panels are integral with each other in said single piece of foldable material, the method comprising the steps of: a) wrapping the packaged good in an inner liner; b) placing an inner stiffener at at least two adjacent sides of the wrapped packaged good; and c) folding the foldable material around the inner stiffener and the wrapped packaged good forming a packaging.
2. The method according to claim 1, wherein: the inner stiffener is placed at at least five adjacent sides of the wrapped packaged good.
3. The method according to claim 1, wherein: the inner stiffener is affixed to the inner liner at least one fixation point.
4. The method according to claim 3, wherein: a fixation point of the at least one fixation point is located on an upper part of a front panel of the inner stiffener, a top panel of the inner stiffener, a lower part of the front panel of the inner stiffener, a bottom panel of the inner stiffener and/or at least one side panel of the inner stiffener.
5. The method according to claim 4, wherein: at least one additional fixation point is located between the foldable material and inner stiffener.
6. The method according to claim 4, wherein: the front panel of the inner stiffener comprises a perforation between the upper part and the lower part of the inner stiffener and at a first opening of the assembled packaging the top panel and the upper part of the front panel of the inner stiffener are simultaneously removable together with an upper part of the inner liner.
7. A packaging of a foldable material comprising: a rectangular front panel, a rectangular back panel, a rectangular bottom panel and rectangular left and right at least double-layered side panels, wherein the front panel, the back panel, the bottom panel, and the left and right side panels all together surround an inner cavity of the packaging, wherein the packaging further comprises a lid, which is hingedly connected to the back panel and with which a top opening of the packaging is closable, and four lower corners arranged between a first edge of the front panel, a second edge of the back panel, third edges of the left and right side panels and all edges of the bottom panel, wherein the foldable material fully encloses the inner cavity at the four lower corners and all edges of the bottom panel in directions of the left and right side panels, the front panel and the back panel without any through holes, wherein the packaging further comprises an inner liner and an inner stiffener comprising at least a front panel and a top panel.
8. The packaging according to claim 7, wherein: the inner stiffener further comprises a bottom panel and two side panels.
9. The packaging according to claim 7, wherein: the foldable material has a thickness of at least 0.08 mm and/or a maximum thickness of 0.3 mm.
10. The packaging according to claim 7, wherein: the foldable material comprises a weight of at least 80 gsm and/or a maximum weight of 240 gsm.
11. The packaging according to claim 7, wherein: the front panel of the inner stiffener comprises a perforation line along which the top panel and an upper part of the front panel of the inner stiffener are separable from a lower part of the front panel of the inner stiffener.
12. The packaging according to claim 7, wherein: the inner liner and the inner stiffener are affixed to each other at at least one fixation point.
13. The packaging according to claim 12, wherein: a fixation point of the at least one fixation point is located on an upper part of the front panel of the inner stiffener, the top panel of the inner stiffener, a lower part of the front panel of the inner stiffener, a bottom panel of the inner stiffener and/or at least one side panel of the inner stiffener.
14. The packaging according to claim 13, wherein: at least one additional fixation point is located between the inner stiffener and the foldable material.
15. The packaging according to claim 14, wherein: a fixation point of the at least one additional fixation point is arranged at the lower part of the front panel of the inner stiffener, the bottom panel of the inner stiffener and/or the side panels of the inner stiffener.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0062] Further advantages, objectives and features of the present invention will be described, by way of example only, in the following description with reference to the appended figures. In the figures, like components in different embodiments can exhibit the same reference symbols. The figures show:
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
DETAILED DESCRIPTION
[0070]
[0071] The foldable material comprises panels 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, which are arranged between the edges 2a-d. In the following the arrangement of the respective panels is described. Two edges are referred to as to coincide, if the panels, which are in contact via these two edges, are integral with each other.
[0072] At the first edge 2a of the foldable material 2, the lid panel 9, the left lid side panel 10 and the right lid side panel 11 are arranged. The first edge 10a of the left lid side panel 10 is arranged on the first edge 2a of the foldable material. The first edge 9a of the lid panel 9 is arranged on the first edge 2a of the foldable material. The first edge 11a of the right lid side panel 11 is arranged on the first edge 2a of the foldable material. The fourth edge 10d of the left lid side panel 10 is arranged on the fourth edge 2d of the foldable material 2. The left lid side panel 10 is arranged directly adjacent to the lid panel 9. This means, that the second edge 10b of the left lid side panel 10 coincides with the fourth edge 9d of the lid panel 9. The lid panel 9 is arranged directly adjacent to the right lid side panel 11. This means, that the second edge 9b of the lid panel 9 coincides with the fourth edge 11d of the right lid side panel 11. The second edge 11b of the right lid side panel 11 is arranged on the second edge 2b of the foldable material 2.
[0073] Directly below the lid panel 9 and the left and right lid side panels 10, 11 the top panel 6 and the left and right top side panels 7, 8 are arranged. The first edge 7a of the left top side panel 7 coincides with the third edge 10c of the left lid side panel 10. The first edge 6a of the top panel 6 coincides with the third edge 9c of the lid panel 9. The first edge 8a of the right top side panel 8 coincides with the third edge 11c of the right lid side panel 11. The fourth edge 7d of the left top side panel 7 is arranged on the fourth edge 2d of the foldable material 2. The left top side panel 7 is arranged directly adjacent to the top panel 6. This means, that the second edge 7b of the left top side panel 7 coincides with the fourth edge 6d of the top panel 6. The top panel 6 is arranged directly adjacent to the right top side panel 8. This means, that the second edge 6b of the top panel 6 coincides with the fourth edge 8d of the right top side panel 8. The second edge 6b of the right top side panel 11 is arranged on the second edge 2b of the foldable material 2.
[0074] Directly below the top panel 6 and the left and right top side panels 7, 8, the back panel 3 and the left and right back side panels 4, 5 are arranged. The first edge 4a of the left back side panel 4 coincides with the third edge 7c of the left top side panel 7. The first edge 3a of the back panel 3 coincides with the third edge 6c of the top panel 6. The first edge 5a of the right back side panel 5 coincides with the third edge 8c of the right top side panel 8. The fourth edge 4d of the left back side panel 4 is arranged on the fourth edge 2d of the foldable material 2. The left back side panel 4 is arranged directly adjacent to the back panel 3. This means, that the second edge 4b of the left back side panel 4 coincides with the fourth edge 3d of the back panel 3. The back panel 3 is arranged directly adjacent to the right back side panel 5. This means, that the second edge 3b of the back panel 3 coincides with the fourth edge 5d of the right back side panel 5. The second edge 5b of the right back side panel 5 is arranged on the second edge 2b of the foldable material 2.
[0075] Directly below the back panel 3 and the left and right back side panels 4, 5, the bottom panel 12 and the left and right bottom side panels 13, 14 are arranged. The first edge 13a of the left bottom side panel 13 coincides with the third edge 4c of the left back side panel 4. The first edge 12a of the bottom panel 12 coincides with the third edge 3c of the back panel 3. The first edge 14a of the right bottom side panel 14 coincides with the third edge 5c of the right back side panel 5. The fourth edge 13d of the left bottom side panel 13 is arranged on the fourth edge 2d of the foldable material 2. The left bottom side panel 13 is arranged directly adjacent to the bottom panel 12. This means, that the second edge 13b of the left bottom side panel 13 coincides with the fourth edge 12d of the bottom panel 12. The bottom panel 12 is arranged directly adjacent to the right bottom side panel 14. This means, that the second edge 12b of the bottom panel 12 coincides with the fourth edge 14d of the right bottom side panel 14. The second edge 14b of the right bottom side panel 14 is arranged on the second edge 2b of the foldable material 2.
[0076] Directly below the bottom panel 12 and the left and right bottom side panels 13, 14, the front panel 15 and the left and right front side panels 16, 17 are arranged. The first edge 16a of the left front side panel 16 coincides with the third edge 13c of the left bottom side panel 13. The first edge 15a of the front panel 15 coincides with the third edge 12c of the bottom panel 12. The first edge 17a of the right front side panel 17 coincides with the third edge 14c of the right bottom side panel 14. The fourth edge 16d of the left front side panel 16 is arranged on the fourth edge 2d of the foldable material 2. The left front side panel 16 is arranged directly adjacent to the front panel 15. This means, that the second edge 16b of the left front side panel 16 coincides with the fourth edge 15d of the front panel 15. The front panel 15 is arranged directly adjacent to the right front side panel 17. This means, that the second edge 15b of the front panel 15 coincides with the fourth edge 17d of the right front side panel 17. The second edge 17b of the right front side panel 17 is arranged on the second edge 2b of the foldable material 2.
[0077] The third edge 16c of the left front side panel 16 is arranged on the third edge 2c of the foldable material. The third edge 15c of the front panel 15 is arranged on the third edge 2c of the foldable material. The third edge 17c of the right front side panel 17 is arranged on the third edge 2c of the foldable material.
[0078] The left and right top side panels 7, 8 and the left and right bottom side panels 13, 14 each have a square shape. The left top side panel 7 comprises a first corner 71, a second corner 72, a third corner 73 and a fourth corner 74. The right top side panel 8 comprises a first corner 81, a second corner 82, a third corner 83 and a fourth corner 84. The left bottom side panel 13 comprises a first corner 131, a second corner 132, a third corner 133 and a fourth corner 134. The right bottom side panel 14 comprises a first corner 141, a second corner 142, a third corner 143 and a fourth corner 144.
[0079] Every first corner 71, 81, 131, 141 is arranged at the intersection point of the respective first edge 7a, 8a, 13a ,14a with the respective second edge 7b, 8b, 13b, 14b. Every second corner 72, 82, 132, 142 is arranged at the intersection point of the respective second edge 7b, 8b, 13b, 14b with the respective third edge 7c, 8c, 13c, 14c. Every third corner 73, 83, 133, 143 is arranged at the intersection point of the respective third edge 7c, 8c, 13c, 14c with the respective fourth edge 7d, 8d, 13d, 14d. Every fourth corner 74, 84, 134, 144 is arranged at the intersection point of the respective fourth edge 7d, 8d, 13d, 14d with the respective first edge 7a, 8a, 13a, 14a.
[0080] The
[0081] In the next step, which is depicted in
[0082] In the next step, which is depicted in
[0083] In step e) the front panels 15, 16, 17 are folded 90° to the front with respect to the bottom panels 12, 13, 14. This creates a crease along the first edges 15a, 16a, 17a of the front panels 15, 16, 17. In the next step, depicted in
[0084] The same is now executed for the lid panels 9, 10, 11. This is depicted in
[0085] As an alternative to the previously described folding method, all the top panels 6, 7, 8 and all the lid panels 9, 10, 11 may be folded according to the
[0086] As a last step, depicted in
[0087] In
[0088]
[0089]
[0090] The third edges 16c, 17c of the left and right front side panels 16, 17 are also angled in this embodiment. The third edge 16c of the left front side panel 16 is angled away from the third corner 133 of the left bottom side panel 13. This makes the second edge 16b shorter than the fourth edge 16d of the left front side panel 16. The third edge 17c of the right front side panel 17 is angled away from the second corner 142 of the right bottom side panel 14. This makes the second edge 17b longer than the fourth edge 17d of the left front side panel. This overall shape of the single piece of foldable material 2 results in a horizontally arranged first edge 9a of the lid panel 9 and third edge 15c of the front panel 15 together with an angled arrangement of the first edges 10a, 11a of the left and right lid side panels 10, 11 and the third edges 16c, 17c of the left and right front side panels 16, 17 in the fully assembled packaging 1.
[0091] The
[0092]
[0093]
[0094]
[0095] The cover side panels 24, 25 may be completely omitted. Alternatively, respective cuts may be arranged at the first edge 24a, 25a of the cover side panels where they are directly adjacent to the front side panels 16, 17. The cover side panels 24, 25 may then be folded 180° to the front. This results in an arrangement of the cover side panels 24, 25 between the front panel 15 and the cover panel 23 in the packaging 1.
[0096]
[0097]
[0098] The lid panel 9 also comprises a flap 21 directly adjacent to the first edge 9a of the lid panel 9. The edge 21a of the flap is cut, whereas the part of the first edge 9a, which is arranged adjacent to the flap 21 in a direction perpendicular to the longitudinal direction L, is not cut but creased.
[0099] The lid panel 9 comprises an additional crease 9e, which is arranged perpendicular to the longitudinal direction L in the middle of the lid panel 9 extending perpendicular to the longitudinal direction L from the fourth edge 10d of the left lid side panel 10 through the lid panel 9 until the second edge 11b of the right lid side panel 11. This crease makes the flap 21 more easily insertable into the cut 22.
[0100] The cut 22 may not be a simple cut in the foldable material 2 but comprise an extent in the longitudinal direction L. This means that a specific area of the front panel 15 is completely cut away. This makes the insertion of the flap 21 into the cut 22 easier.
[0101] The
[0102] Preferably, the extent of the lid panel 9 in the longitudinal direction L is slightly longer than that of the lid side panels 10, 11. Preferably, the corners at the beginning and the end of the first edge 9a of the lid panel 9 are rounded. The foldable material may also comprise a liner panel 33 directly adjacent to the first edge 9a of the lid panel 9. The two corners of the liner panel directly arranged at the first edge 9a of the lid panel 9 may also be rounded. Preferably, all edges are rounded with the same curvature.
[0103] The
[0104] The inner stiffener 26 may also comprise fixation points 301, 302 at which the inner stiffener 26 is affixed to an inner liner 200 and/or to the foldable material 2. For the affixation of the inner stiffener 26 to the inner liner 200, the fixation points 301 are located on the side of the inner stiffener 26 facing towards the inside of the packaging 1 and towards the inner stiffener 26. For affixation of the foldable material 2 to the inner stiffener 26, additional fixation points 302 are located on the side of the inner stiffener 26 facing towards the outside of the packaging 1 and towards the foldable material 2. In this case, the fixation points are preferably located on the lower part 27b of the front panel 27, on one or both side panels 28, 29 and/or the bottom panel 31. The fixation points 301, 302 are preferably located at the top panel 30, the upper part 27a of the front panel 27, the lower part 27b of the front panel 27, the bottom panel and/or one or both of the side panels 28, 29. Preferably, the fixation points 301, 302 are located at the center of the respective panel or part. In alternative to the position of the fixation point 301 at the center of the top panel 30, the top panel 30 may comprise two fixation points 301, which are located on the top panel 30 left and right from the recess 32.
[0105]
[0106]
[0107] After the packaged good 100 has been wrapped in the inner liner 200, the inner stiffener 26 is placed at the front side 200a, the top and bottom side 200c and the two side faces 200b of the inner liner 200 in which the packaged good 100 is wrapped. For better visibility, the inner stiffener 26 is depicted slightly shifted from the inner liner in
[0108] The folding process may be executed as previously described (cf.
[0109] In the first step of the folding process, as already depicted in
LIST OF REFERENCE SYMBOLS
[0110] 1 packaging [0111] 2 foldable material [0112] 2a-d first to fourth edge [0113] 3 back panel [0114] 3a-d first to fourth edge [0115] 4 left back side panel [0116] 4a-d first to fourth edge [0117] 5 right back side panel [0118] 5a-d first to fourth edge [0119] 6 top panel [0120] 6a-d first to fourth edge [0121] 7 left top side panel [0122] 7a-d first to fourth edge [0123] 8 right top side panel [0124] 8a-d first to fourth edge [0125] 9 lid panel [0126] 9a-d first to fourth edge [0127] 9e additional crease [0128] 10 left lid side panel [0129] 10a-d first to fourth edge [0130] 11 right lid side panel [0131] 11a-d first to fourth edge [0132] 12 bottom panel [0133] 12a-d first to fourth edge [0134] 13 left bottom side panel [0135] 13a-d first to fourth edge [0136] 14 right bottom side panel [0137] 14a-d first to fourth edge [0138] 15 front panel [0139] 15a-d first to fourth edge [0140] 16 left front side panel [0141] 16a-d first to fourth edge [0142] 17 right front side panel [0143] 17a-d first to fourth edge [0144] 18 cover panel [0145] 18a first edge [0146] 19 left cover side panel [0147] 19a first edge [0148] 20 right cover side panels [0149] 20a first edge [0150] 21 flap [0151] 21a edge [0152] 22 cut [0153] 23 cover panel [0154] 24 left cover side panel [0155] 24a first edge [0156] 25 right cover side panel [0157] 25a first edge [0158] 26 second foldable material piece [0159] 27 center panel [0160] 28 left center side panel [0161] 29 right center side panel [0162] 30 cover panel [0163] 31 lower panel [0164] 32 recess [0165] 33 liner panel [0166] 71-74 first to fourth corner of the left top side panel [0167] 81-84 first to fourth corner of the right top side panel [0168] 100 packaged good [0169] 101 cuboid shape [0170] 102 longest axis [0171] 131-134 first to fourth corner of the left bottom side panel [0172] 141-144 first to fourth corner of the right bottom side panel [0173] 150 cut-out [0174] 151,153 recessing portions [0175] 152 horizontal portion [0176] 200 inner liner [0177] 200a front side of inner liner [0178] 200b side face of inner liner [0179] 200c bottom side of inner liner [0180] 200d side face of inner liner [0181] 200e top side of inner liner [0182] 200f back side of inner liner [0183] 201 remaining part of inner liner [0184] 202 upper part of inner liner [0185] 300 perforation [0186] 301 fixation point [0187] 302 additional fixation point [0188] 400 polygonal shape [0189] 400a-c first, second and third triangle [0190] 401 cathetus [0191] 402 cathetus [0192] 403 v-shaped recess [0193] 404 point of right-angled corners [0194] L longitudinal direction [0195] H horizontal direction [0196] V vertical direction