METHODS AND DEVICES USING TRI-TRANSITION METAL PHOSPHIDES FOR EFFICIENT ELECTROCATALYTIC REACTIONS
20220154354 · 2022-05-19
Assignee
Inventors
- Mohammad Asadi (Chicago, IL)
- Alireza Kondori (Chicago, IL, US)
- Mohammadreza Esmaeilirad (Chicago, IL, US)
Cpc classification
C01P2004/17
CHEMISTRY; METALLURGY
C25B11/052
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2004/62
CHEMISTRY; METALLURGY
C01P2004/64
CHEMISTRY; METALLURGY
International classification
Abstract
Methods and devices for generating hydrogen gas with an electrocatalytic energy conversion cell by introducing a tri-transition metal phosphide catalyst at or on an electrode of the electrocatalytic energy conversion cell. The electrocatalytic energy conversion cell includes a first electrode including a tri-transition metal phosphide catalyst, such as M03P, a second electrode of an anodic material, an electrolyte disposed between the first electrode and the second electrode, and an electric potential source connected to both electrodes. Oxidation and reduction reactions, such as hydrogen evolution reactions, occur at the first electrode.
Claims
1. An electrocatalytic energy conversion cell, comprising: a first electrode including a tri-transition metal phosphide catalyst; a second electrode comprising an anodic material; an electrolyte disposed between the first electrode and the second electrode; and an electric potential source connected to both electrodes.
2. The electrocatalytic energy conversion cell according to claim 1, configured for hydrogen evolution reaction at the first electrode.
3. The electrocatalytic energy conversion cell according to claim 1, configured for oxidation and reduction reactions at the first electrode.
4. The electrocatalytic energy conversion cell according to claim 1, wherein the first electrode is coated with the catalyst.
5. The electrocatalytic energy conversion cell according to claim 1, wherein the catalyst is disposed between the electrodes and the electrolyte.
6. The electrocatalytic energy conversion cell according to claim 1, wherein the catalyst comprises a nanosized catalyst (1-1000 nm).
7. The electrocatalytic energy conversion cell according to claim 1, further comprising a reference electrode disposed in contact with the electrolyte.
8. The electrocatalytic energy conversion cell according to claim 1, wherein the catalyst is selected from the group consisting of Ti.sub.3P.sub.m, V.sub.3P.sub.m, Cr.sub.3P.sub.m, Zr.sub.3P.sub.m, Nb.sub.3P.sub.m, Mo.sub.3P.sub.m, Hf.sub.3P.sub.m, W.sub.3P.sub.m, Ta.sub.3P.sub.m, Tc.sub.3P.sub.m, and Re.sub.3P.sub.m, wherein m is independently one of 1, 2, 3, 4 or 5.
9. The electrocatalytic energy conversion cell according to claim 1, wherein the catalyst comprises Mo.sub.3P.
10. The electrocatalytic energy conversion cell according to claim 1, wherein the catalyst comprises a plurality of nanoparticles.
11. The electrocatalytic energy conversion cell according to claim 9, wherein the nanoparticles have an average size between about 1 nm and 1000 nm.
12. The electrocatalytic energy conversion cell according to claim 1, wherein the catalyst comprises nanoflakes.
13. The electrocatalytic energy conversion cell according to claim 1, wherein the catalyst comprises a nanosheet or nanoribbon.
14. A method of generating hydrogen gas, comprising: providing an electrocatalytic energy conversion cell according to claim 1; applying an electrical potential to the both electrodes; reducing hydrogen ions in the electrolyte at the first electrode; and collecting the hydrogen gas.
15. The method of claim 14, wherein the catalyst improves formation of hydrogen gas at a lower overpotential and high reaction rates.
16. The method according to claim 14, wherein the first electrode is coated with the catalyst.
17. The method according to claim 14, wherein the catalyst comprises a nanosized catalyst (1-1000 nm).
18. The method according to claim 14, wherein the catalyst is selected from the group consisting of Ti.sub.3P.sub.m, V.sub.3P.sub.m, Cr.sub.3P.sub.m, Zr.sub.3P.sub.m, Nb.sub.3P.sub.m, Mo.sub.3P.sub.m, Hf.sub.3P.sub.m, W.sub.3P.sub.m, Ta.sub.3P.sub.m, Tc.sub.3P.sub.m, and Re.sub.3P.sub.m, wherein m is independently one of 1, 2, 3, 4 or 5.
19. The method according to claim 18, wherein the catalyst comprises nanoparticles, nanoflakes, nanosheets and/or nanoribbons.
20. A method of generating hydrogen gas with an electrocatalytic energy conversion cell by introducing a tri-transition metal phosphide catalyst at or on an electrode of the electrocatalytic energy conversion cell.
21-34. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0066] The present invention provides and/or incorporates tri-transition metal phosphides (TMPs) for use in electrocatalytic energy conversion and storage systems. The catalyst can be included in such devices or systems in the form of nanoparticles and/or other nanostructures. In some instances, the catalyst is included in or on a hydrogen evolution reaction (HER) electrode.
[0067]
[0068] The electrode 52 can be coated with the tri-transition metal phosphide catalyst by any suitable method, such as a drop casting method. The base electrode material can be or include carbon or other suitable material, such as a glassy carbon electrode. Any suitable materials can be used for the other electrodes, such as, without limitation, carbon, platinum, and/or silver materials. Exemplary tri-transition metal catalysts include one or more of Ti.sub.3P.sub.m, V.sub.3P.sub.m, Cr.sub.3P.sub.m, Zr.sub.3P.sub.m, Nb.sub.3P.sub.m, Mo.sub.3P.sub.m, Hf.sub.3P.sub.m, W.sub.3P.sub.m, Ta.sub.3P.sub.m, Tc.sub.3P.sub.m, and Re.sub.3P.sub.m, wherein m is independently one of 1, 2, 3, 4 or 5. The electrolyte can be any suitable material for producing the desired end product(s). For example, for hydrogen production the electrolyte can be, without limitation, strong acids, for example, a sulfuric acid (H.sub.2SO.sub.4) electrolyte.
[0069] The present invention is described in further detail in connection with the following examples which illustrate or simulate various aspects involved in the practice of the invention. It is to be understood that all changes that come within the spirit of the invention are desired to be protected and thus the invention is not to be construed as limited by these examples.
Examples
[0070] The present invention discloses the onset potential of Mo.sub.3P nanoparticles in the HER is as low as 21 mV, which is among the closest value to Pt (known as the best HER catalyst) yet reported, using cyclic voltammetry (CV) and in-situ differential electrochemical mass spectroscopy (DEMS). The onset potential is also seven, four, and three times lower than other recently developed non-precious metal catalysts, i.e., MoS.sub.2, Mo.sub.2C and molybdenum phosphide (MoP) nanoflakes (NFs), respectively. The turnover frequency (TOF) measurements, actual activity of surface atoms, at 150 mV overpotential also offer 5.3-fold activity improvement for the Mo.sub.3P catalyst than that of MoS.sub.2 NFs. Atomic scale characterization such as scanning transmission electron microscopy (STEM), electron energy loss spectroscopy (EELS) and x-ray absorption near edge structure (XANES) results indicate that the unique structure of Mo.sub.3P provides a high density of Mo atoms on the surface that are responsible for charge transfer during the reaction.
[0071] Density functional theory (DFT) calculations and ultraviolet photoelectron spectroscopy (UPS) results illustrate that the observed low onset potential is mainly due to low work function of Mo.sub.3P compared to other studied catalysts. The results also confirm that the high HER performance of Mo.sub.3P are mainly due to the ideal adsorption free energy of hydrogen (ΔG.sub.H*=0 eV) at above ½ monolayer (ML) coverage of the (110) surface exceeding the performance of existing non-noble metal catalysts, e.g., Mo.sub.2C (ΔG.sub.H*=−0.128 eV) and MoS.sub.2 (ΔG.sub.H*=0.08 eV) for HER.
[0072]
[0073] The long-term stability of the Mo.sub.3P catalyst has negligible loss (about 9.2%) after 40 hours continuous process, confirmed by chronoamperometry results.
[0074] A colloidal chemistry method followed by a thermal sintering process was employed to synthesize Mo.sub.3P nanoparticles, MoP and Mo.sub.2C NFs (section S1). MoS.sub.2 NFs were also synthesized using liquid exfoliation of the bulk material. The XRD pattern of the synthesized Mo.sub.3P nanoparticles is also shown in m is transformed to the tetragonal structure,
2m in Mo.sub.3P where each Mo atom is coordinated by either two or four P atoms. The Mo.sub.3P particle size for the (110) surface structure is calculated to be around 150 nm using Scherrer equation where a particle sizes of 75, 110 and 120 nm is obtained for MoP (100), Mo.sub.2C (001) and MoS.sub.2 (100), respectively.
[0075] To characterize the structural properties of synthesized materials and identify the type and physical properties of atoms at their surface and bulk structures, high-resolution scanning transmission electron microscopy (STEM) was performed. 2m space group.
[0076] The x-ray absorption near edge structures (XANES) was calculated from the crystal structures of the synthesized materials and compared the relative positions and features of the absorption edges (
[0077] Next, the electrocatalytic performance of the synthesized catalysts was studied for HER.
[0078] As shown in
[0079] In-situ differential electrochemical mass spectroscopy (DEMS) was performed to precisely identify the HER onset overpotential for the Mo.sub.3P catalyst. The results indicate that H.sub.2 partial pressure variation (
TABLE-US-00001 TABLE 1 Onset potential recorded using Experiment DEMS (mV) 1 26 2 21 3 21 4 24 average 23 ± 2
[0080] The product formation rate normalized to the catalyst mass loading per unit surface area (0.5 mg/cm.sup.2, section S7) is presented in
TABLE-US-00002 TABLE 2 No. of Mo Flat Standard atoms for flat Double Layer Capacitor standard Capacitor Roughness No. of Mo Catalyst (μF/cm.sup.2) capacitor (mF/cm.sup.2) Factor (RF) atoms per cm.sup.2 MoS.sub.2 60 6.65 × 10.sup.14 2.11 35.16 2.33 × 10.sup.16 Mo.sub.2C 60 8.06 × 10.sup.14 2.49 41.50 3.34 × 10.sup.16 MoP 60 5.58 × 10.sup.14 2.71 45.16 2.52 × 10.sup.16 Mo.sub.3P 60 11.89 × 10.sup.14 2.41 40.16 4.77 × 10.sup.16
[0081] The HER mechanism was also studied using Tafel plots for each synthesized catalyst.
TABLE-US-00003 TABLE 3 Exchange current catalyst Intercept at η = 0 density A/cm.sup.2 Mo.sub.3P −3.554 279.07 × 10.sup.−6 MoP −4.555 27.83 × 10.sup.−6 Mo.sub.2C −4.845 14.27 × 10.sup.−6 MoS.sub.2 −5.598 2.52 × 10.sup.−6
[0082] To investigate the charge transfer properties in the studied catalysts, electrochemical impedance spectroscopy (EIS) was performed to measure the charge transfer resistance (R.sub.ct) of each catalyst system. The experiments were performed at an overpotential of 200 mV to ensure that HER takes place.
[0083] The cycle stability of the Mo.sub.3P catalyst was also evaluated using CV experiment (section S11).
[0084] A comparative theoretical study was performed to identify the origin of the HER catalytic activity of Mo.sub.3P, MoP, Mo.sub.2C, and MoS.sub.2 catalysts (section S13). Given the complexity of the actual HER in the aqueous acidic environment, the difference in electronic structures of these materials was studied. Motivated by experimental results (HAADF of nanoflakes of MoP and Mo.sub.3P), (110), (100), (001), and (100) slabs of Mo.sub.3P (I42m), MoP (P6m2), Mo.sub.2C (Pbcn), and MoS.sub.2 (P63/mmc) were used as a model, respectively. The optimized unit cells of Mo.sub.3P, MoP, Mo.sub.2C, and MoS.sub.2 used in simulations are shown in
[0085] Next, the density of states for Mo.sub.3P, MoP, Mo.sub.2C and MoS.sub.2 catalysts analyzed.
[0086] In order to compare the electronic structures of these materials a comparative analysis of Mo-PDOS was done. As shown in
[0087] Next, the hydrogen adsorption on the (110) surface of Mo.sub.3P, (100) surface of MoP, and (001) surface of Mo.sub.2C (section S12.5) was considered. The computational results suggest that hydrogen does not bind the P sites in Mo.sub.3P (110); Instead, it tends to be stable at the bridging sites of Mo atoms. Calculations of ΔG.sub.H* at ¼ ML coverage (in terms of surface Mo atoms) indicate two strong binding bridging sites (
[0088]
[0089] In summary, nanostructured Mo.sub.3P, MoP, Mo.sub.2C, and MoS.sub.2 can be synthesized as non-precious metal catalysts using a facile and scalable colloidal chemistry method and then tested for HER, a reaction mainly catalyzed by precious metals. Cyclic voltammetry and in-situ differential electrochemical mass spectroscopy results reveal that the Mo.sub.3P catalyst illustrates an onset potential of 21 mV, which is remarkably lower than existing non-precious metal catalysts and the closest value to Pt. Furthermore, H.sub.2 molar quantity calculation normalized per catalyst mass loading per unit surface area for Mo.sub.3P catalyst indicates 44-fold higher formation rate compared than that of MoS.sub.2 at an overpotential of 150 mV. The chronoamperometry and CV results also confirmed the stability of the Mo.sub.3P catalyst having a negligible loss (about 9.2%) after 40 hours continuous process as well as only 3 mV change in η10 mA/cm.sup.2=72 mV after 1000 cycles, respectively. The DFT calculations indicate that the Mo-states are much more easily accessible for Mo.sub.3P than for MoP, Mo.sub.2C and MoS.sub.2. The results also show that the low onset overpotential of Mo.sub.3P is mainly attributed to the lower work function of Mo.sub.3P. It was also determined that the hydrogen adsorption on the low-energy (110) surface of Mo.sub.3P, suggesting the adsorption of hydrogen to bridging sites of Mo instead of P sites with neutral ideal free energy of Gibbs (ΔG.sub.H*=0) at above ½ ML hydrogen coverage of (110) surface leading to high catalytic activity of Mo.sub.3P that is among the closest values to Pt. The demonstrated catalyst in this study, offers a new generation of non-precious metal catalysts in the advancement of effective sustainable technologies for current and future energy needs.
Experimental Section
[0090] Catalyst preparation: In a custom-made liquid exfoliation method, the bulk of the synthesized materials, as discussed in section S1.3, were processed with an ultrasonic liquid processor to obtain Mo.sub.3P nanoparticles as well as MoP and Mo.sub.2C nanoflakes. MoS.sub.2 nanoflakes were also prepared using the same liquid exfoliation process of the commercial bulk powder (MoS.sub.2, Sigma-Aldrich, 99%), Basically, 300 mg of the bulk powder was dispersed in 60 mL isopropanol using the sonication probe for 20 hrs. The solution was further centrifuged at 2000 rpm for one hour and the supernatant of the solution was collected and stored in a vial.
[0091] Electrochemical experiments: A custom-made glassy carbon electrode was coated (working electrode) using the obtained nanoparticles/nanoflakes solution of the catalysts surface by drop casting method. The amount of the coated catalyst on the electrode was precisely controlled to be 0.5 mg/cm.sup.2. All the electrochemical experiments were performed in a three-electrode electrochemical cell where the electrolyte was 0.5M sulfuric acid (H.sub.2SO.sub.4). During all the electrochemical experiments, H.sub.2 (UHP 99.99%) was bubbled in the electrolyte. 52-mesh Pt gauze and 3M Ag/AgCl electrode were used as the counter and the reference electrode, respectively. In the same setup, reference electrode was calibrated with respect to the reversible hydrogen electrode (RHE) where Pt gauze was used for both counter and the working electrode, resulting in 0.230 V shift vs. RHE. The potential was swept from 0 to −1.0 V vs. Ag/AgCl electrode at the scan rate of 50 mV/s. The pH of the electrolyte was also measured before and after the CV experiments. The average measured pH of the electrolyte was approximately 0.35.
[0092] In-situ differential electrochemical mass spectroscopy (DEMS) experiments: The membrane inlet mass spectrometer (MIMS) was used to determine the onset potential and the number of electron transfer for HER using Mo.sub.3P catalyst. The experiments were performed in a custom-made sealed two-compartment three-electrode cell. The cell was under ultrahigh-vacuum pressure (1×10.sup.−8 Torr) during the experiment. A cyclic voltammetry experiment was performed by sweeping the potential from 0.0 to −1.0 V vs. Ag/AgCl with the scan rate of 50 mV/s. The cathode compartment of the cell was separated from the anode using an anion exchange membrane and the evolved hydrogen at the cathode was transferred to the mass spectroscopy device once generated due to the ultra-high vacuum.
[0093] Computational details: A comparative theoretical study was used to further elucidate the origin of intrinsic electronic property of Mo.sub.3P, MoP, and MoS.sub.2 catalyst using HAADF images of (110), (100), and (100) slabs, respectively. First, the optimization of the atomic structures of both slabs was performed. All the slabs were neutral (stoichiometric compositions were used). For the Mo.sub.3P (110) slab, a cell containing 48 Mo and 16 P atoms was used whose dimensions are 1×1×2 unit cells. For the MoP (100) slab, a 5×3 unit cell with three layers was used as a suggested minimum. The cell size is 16.035×16.78878×32 Å.sup.3 and contains 90 Mo and 90 P atoms. For the MoS.sub.2, a slab with dimensions of 5×5×2 unit cells was used which contains 100 Mo and 200 S atoms. A model (001) slab of Mo.sub.2C was also used, represented by 3×3×2 unit cell of Mo.sub.2C (Pbcn) where the slab unit cell of Mo.sub.2C contained 216 atoms (144 Mo and 72 C, stoichiometric composition) and the size of the unit cell is 14.2503×15.603×48 Å.sup.3. The surface perpendicular dimension is 48 Å. These sizes exclude mutual interactions between images in the periodic boundary conditions. The density functional theory (DFT) was employed to perform all quantum mechanical calculations as implemented in the SIESTA package. The study used PBE functional with the DZP atomically localized basis set and norm-conservative pseudopotential with the cutoff energy of 400 Ry. The Brillouin zones of the unit cells were sampled by the Monkhorst-Pack grid with the k-point grid 5×5×1. Geometry optimization was carried out using the conjugate gradients algorithm until all the forces were less than 0.04 eV/A and the stress in the periodic direction was smaller than 0.01 GPa.
[0094] In addition, first-principles calculations were performed to study the adsorption of hydrogen atoms on the surfaces of Mo.sub.2C, MoP, and Mo.sub.3P. The catalytic surfaces are modeled by slab models with atomic layers of at least 15 Å in thickness and a 15 Å vacuum spacing. The lateral dimensions of the slabs are fixed at equilibrium bulk sizes, but all internal coordinates are allowed to relax until forces on each atom are below 0.01 eV/A. The surface energies of low-index catalytic surfaces are calculated, and the atomic hydrogen adsorptions are investigated on the lowest-energy surface termination of the catalysts. The calculations are based on DFT as implemented in the Vienna ab initio Simulation Package (VASP) using the projector-augmented wave (PAW) method. The generalized gradient approximation (GGA) of Perdew-Burke-Ernzerhof (PBE) is used to approximate the electronic exchange and correlation. The energy cutoff for the plane wave basis set of the electronic wave functions is 520 eV. The Brillouin-zone integrations are sampled using gamma-centered Monkhorst-Pack k-point meshes corresponding to an m×n×1 grid with at least 2000 k-points per reciprocal atom (KPPRA). For more details, please refer to the section S13.
[0095] S1. Materials Synthesis
[0096] S1.1. Tri-Molybdenum Phosphide and Molybdenum Phosphide Synthesis
[0097] Tri-molybdenum phosphide (Mo.sub.3P) and molybdenum phosphide (MoP) were synthesized using sol-gel process followed by a two-step thermal sintering method. Ammonium molybdate tetrahydrate ((NH.sub.4).sub.6Mo.sub.7O.sub.24.4H.sub.2O, Sigma-Aldrich, Bioultra, >99.0%), diammonium phosphate dibasic ((NH.sub.4).sub.2HPO.sub.4, Sigma-Aldrich, ACS reagent, >98.0%), and citric acid (C.sub.6H.sub.8O.sub.7, Sigma-Aldrich, ACS reagent, >99.5%) were mixed in specific molar ratios, 1:3:6 for Mo.sub.3P and 1:1:2 for MoP, respectively, and dissolved in sufficient amount of DI-water to obtain the initial mixture of the precursors. The non-colored mixture was then heated and stirred at 90° C. for overnight to allow enough time for the reaction. The color of the mixture changed first to yellow and ends up with a milky white color when the reaction is complete. The mixture was further dried at 120° C. in a vacuum oven to evaporate the excess water and the resulting sludge was then ground to a fine powder in a mortar. A dual zone tube furnace, for close temperature control, was used to sinter the powder, scattered in a quartz crucible, at 500° C. (heating rate of 10° C./min) under controlled N.sub.2 flow for 6 hrs. The obtained dark gray powder was then uniformly dispersed in a quartz crucible and heated to 850° C. at the heating rate of 10° C./min and kept at 850° C. for 2 hrs under controlled flow of Argon/H.sub.2 (8% H.sub.2) to obtain the desired catalysts.
[0098] S1.2. Molybdenum Carbide Synthesis
[0099] Molybdenum carbide (Mo.sub.2C) catalyst was obtained by mixing phosphomolybdic acid hydrate (H.sub.3P(Mo.sub.3O.sub.10).sub.4.xH.sub.2O, Sigma-Aldrich, ACS reagent) and carbon black (Vulcan XC-72R, FueCellStore, 50 nm particle size) in molar ratios of 2:1 and dissolved in DI water. The mixture was then heated and stirred at 90° C. for a day. Once dried in the vacuum oven at 120° C., the sludge was ground to powder, dispersed in a quartz crucible, and transferred to the tube furnace for further thermal sintering. The sample was heated up to 800° C. at the heating rate of 10° C./min and kept at 800° C. for 4 hrs under controlled flow of Argon to obtain the Mo.sub.2C catalyst.
[0100] S1.3. Synthesis of Nanoparticles and Nanoflakes of the Catalysts
[0101] In a custom-made liquid exfoliation method, the bulk of the synthesized catalysts were processed with an ultrasonic liquid processor (Sonics VibraCell VCX-130) to obtain Mo.sub.3P nanoparticles as well as MoP and Mo.sub.2C nanoflakes. MoS.sub.2 nanoflakes were also synthesized using the same liquid exfoliation process of the commercial bulk powder (MoS.sub.2, Sigma-Aldrich, 99%). Basically, 300 mg of the bulk powder was dispersed in 60 mL isopropanol using the sonication probe for 20 hrs. The solution was further centrifuged at 2000 rpm for 1 hr and the top two-third of the solution was collected and stored in a vial.
[0102] S2. X-ray Diffraction (XRD) Characterization
[0103] X-ray diffraction (XRD) patterns were collected by a Bruker D2 PHASER diffractometer in Bragg-Brentano geometry employing Ni filtered Cu Kα radiation. Patterns were obtained from 10 to 100° 2θ degree using a LynxEye linear position sensitive detector. A step width of 0.2° 2θ and a counting time of 10 s/step were used. All other parameters were chosen to enhance the signal to noise in the spectra.
[0104] The Scherrer Equation, Eq. 1, was employed to determine the Mo.sub.3P (110) crystallite size with respect to the peak at 13° degree in
[0105] The measured crystallite size for Mo.sub.3P and MoP was ˜150 and ˜75 nm, respectively.
[0106] S3. Scanning Transmission Electron Microscopy (STEM), Electron Energy Loss, Spectroscopy (EELS) and Multislice Image Simulation
[0107] Mo.sub.3P, Mo.sub.2C, and MoP catalysts were characterized by drop casting dispersion solution on copper grid. High angle annular dark field (HAADF), low angle annular dark field (LAADF), and annular bright field (ABF) images were acquired by a spherical aberration corrected JEOL JEM-ARM 200CF STEM with a cold field emission gun operating at 200 kV, with 22 mrad convergence angle. Images were taken using an Orius CCD camera with 512×512 scanning resolution. Electron energy loss spectra (EELS) were acquired on a Gatan GIF Quantum spectrometer with an entrance aperture of 5 mm. Multislice image simulation was done using JEMS software with STEM probe and detector parameters identical to experimental condition.
[0108] S3.1. STEM/EELS Characterization of Mo.sub.3P
[0109] The tilted sample at <111> zone axis is shown in
[0110] S3.2. STEM/EELS Characterization of MoP
[0111]
[0112] The interior of MoP in <001> zone axis, shown in
[0113]
[0114] S4. X-ray Absorption Near Edge Structure (XANES)
[0115] The x-ray absorption near edge structure (XANES) was calculated from the crystal structures of the synthesized materials and compared the relative positions and features of the absorption edges. As shown in
[0116] S5. Electrochemical Experiments Setup
[0117] A custom-made glassy carbon electrode was prepared (working electrode) by coating the obtained nanoparticles/nanoflakes solution of the catalysts surface using drop casting method. The amount of the coated catalyst on the electrode was precisely controlled to be 0.5 mg. All the electrochemical experiments were performed in a batch three-electrode electrochemical cell where the electrolyte was 0.5M sulfuric acid (H.sub.2SO.sub.4). During all the electrochemical experiments, H.sub.2 (UHP 99.99%, Praxair) was bubbled in the electrolyte. 52-mesh Pt gauze and 3M Ag/AgCl electrode were used as the counter and the reference electrode, respectively. In the same setup, reference electrode was calibrated with respect to the reversible hydrogen electrode (RHE) where Pt gauze was used for both counter and the working electrode, resulting in 0.230 V shift vs. RHE. The potential was swept from 0 to −1.0 V vs. Ag/AgCl electrode at the scan rate of 50 mV/s using a Biologic Potentiostat SP-150. Applied overpotential to the cell is converted using the Nyquist equation (Eq. 2) to RHE potential where for 3M Ag/AgCl electrode E.sub.Ag/AgCl.sup.0−RHE=0.21 V.
E.sub.RHE (V)=E.sub.Ag/AgCl−RHE.sup.0+E.sub.applied overpotential using Ag/AgCl+0.0592×pH (Eq. 2)
[0118] The pH of the electrolyte was measured using a Thermo Scientific Orion Star A111 pH meter before and after the CV experiments. The average measured pH of the electrolyte was approximately 0.35.
[0119] S6. Differential Electrochemical Mass Spectroscopy
[0120] S6.1. Precise Onset Overpotential Measurement
[0121] The Hiden HPR-40 DEMS Membrane Inlet Mass Spectrometer (MIMS) was used to determine the precise onset overpotential for HER using Mo.sub.3P catalyst. The experiment was performed in a sealed two-compartment three-electrode cell purchased from Hiden Analytical Inc. The batch cell was under ultrahigh-vacuum pressure (1×10.sup.−8 Torr) during the experiment. A CHI-600D Potentiostat was used to sweep the potential from 0 to −1.0 V vs. Ag/AgCl reference electrode (Innovative Instruments) in a cyclic voltammetry experiment at the scan rate of 50 mV/s. The cathode compartment of the cell was separated from the anode using an anion exchange membrane (Selemion AMV) and the evolved hydrogen at the cathode was transferred to the mass spectroscopy device once generated due to the ultra-high vacuum. To measure the onset potential of Mo.sub.3P catalysts, four independent DEMS experiment was conducted precisely, and the results are in Table 1.
[0122] S6.2. Number of Transferred Electrons
[0123] The number of electrons transferred in HER using Mo.sub.3P catalyst was studied by a chronoamperometry (CA) experiment coupled with DEMS. Prior to the CA experiment, the DEMS instrument was calibrated for hydrogen using a custom-made setup. The setup consisted of a streamline with a sample loop of known volume, as well as a pressure gauge to monitor the pressure of the streamline. The streamline was filled with hydrogen gas at different known pressures and then injected to the DEMS. Next, the changes in the hydrogen pressure signal was monitored and correlated to the known moles of hydrogen. The calibration curve is shown in
[0124] Once the DEMS instrument was calibrated, the CA experiment was performed at an overpotential of 200 mV using the same setup discussed in section S6.1. The CA results is shown in
[0125] Next, using Eq. 3, the number of transferred electrons was measured in this experiment.
[0126] S7. Product Formation Rate Calculation
[0127] The molar quantity of hydrogen formation was reported for each catalyst with respect to the surface area of the working electrode (1 cm.sup.2) and the weight of the catalyst loading (0.5 mg). The following Eq. 4 was used to determine the product formation rate in each catalyst.
Product formation rate (mol/s.Math.cm.sup.2.Math.g.sub.cat.)=i(A/cm.sup.2)/{[96,485 (C/mol e.sup.−)]×[2 mol e.sup.−/1 mol H.sub.2]×[g.sub.catalyst loading]} (Eq. 4)
[0128] S8. Number of Active Sites and Turnover Frequency (TOF) Measurements
[0129] Turnover frequency (TOF) measurements were performed to characterize the intrinsic electronic activity of molybdenum (Mo) active sites in each catalyst. The measurements show that the number of Mo atoms per 1 nm.sup.2 surface area of the catalyst is 12, 6, 8, and 7 atoms for Mo.sub.3P, MoP, Mo.sub.2C, and MoS.sub.2 catalysts, respectively.
[0130] Further, the roughness factor (RF) technique was used to determine the number of active sites of the catalysts. The RF number for each catalyst was then calculated with respect to its double layer capacitor (C.sub.dl) compared with a standard flat capacitor (Table 2). First, cyclic voltammetry (CV) experiments were performed in 0.1 M HClO.sub.4 at different scan rates in the non-faradaic region, as shown in
[0131] The C.sub.dl value for each catalyst was then extracted from the slope of the “current density −scan rate” plot as shown in
[0132] The RF number was calculated from the Eq. 5 where the flat standard capacitor is derived from literature (Table 2).
[0133] The number of Mo active sites in each catalyst was then obtained by Eq. 6.
Density of Mo atoms in the catalyst (sites/cm.sup.2)=Density of Mo atoms for standard sample (sites/cm.sup.2)×RF (Eq. 6)
[0134] Next, as shown in
TOF.sub.catalyst(1/s)=i.sub.0 (A/cm.sup.2)/{[Density of Mo atoms in the catalyst (sites/cm.sup.2)]×[1.602×10.sup.−19 (C/e.sup.−)]×[2e.sup.−/H.sub.2]} (Eq. 7)
[0135] S9. Exchange Current Density measurements
[0136] In Table 3, the exchange current density at zero overpotential for the studied catalysts is summarized. These values are obtained from the Tafel plot shown in
[0137] S10. Work Function Measurements—Ultraviolet Photoelectron Spectroscopy (UPS)
[0138] Surface work function measurements were carried out using a Thermo Scientific ESCALAB 250 XI photoelectron spectrometer using He I (21.2 eV) ultraviolet radiation and the pass energy of 8.95 eV.
[0139] S11. Long-Term Stability Experiment
[0140] Long-term stability of Mo.sub.3P catalyst is confirmed with performing chronoamperometry (CA) test in 0.5M H.sub.2SO.sub.4 electrolyte at 200 mV vs. RHE. The catalyst loading, and the geometrical surface area of the working electrode was 0.0005 g and 1 cm.sup.2, respectively. To check the stability of the catalyst, XPS experiments were performed using a Thermo-Scientific ESCALAB 250Xi instrument equipped with an electron flood and scanning ion gun. Obtained spectra were all calibrated to the C 1s binding energy at 284.8 eV. Thermo-Advantage software was used to quantify the atomic concentration of each element within the samples.
[0141] S12. Density Functional Theory Calculations
[0142] A comparative theoretical study was used to further elucidate the origin of intrinsic electronic property of Mo.sub.3P, MoP and MoS.sub.2 catalyst using HAADF images of (110), (100), and (100) slabs, respectively.
[0143] S12.1. Optimized Unit Cells of Mo.sub.3P, MoP, and MoS.sub.2 Catalysts
[0144] First, the optimization of the atomic structures of both slabs was performed. All the slabs were neutral (stoichiometric compositions were used). For Mo.sub.3P (110) slab, a cell containing 48 Mo and 16 P atoms whose dimensions are 1×1×2 unit cells was used. For MoP (100) slab, a 5×3 unit cell with three layers was used as a minimum. The cell size is 16.035×16.78878×32 Å.sup.3 and contains 90 Mo and 90 P atoms. For MoS.sub.2 a slab with dimensions of 5×5×2 unit cells was used, which contains 100 Mo and 200 S atoms. The surface perpendicular dimension is 48 Å. These sizes exclude mutual interactions between images in the periodic boundary conditions. The density functional theory (DFT) was employed to perform all quantum mechanical calculations as implemented in the SIESTA package. PBE functional was used, with the DZP atomically localized basis set and norm-conservative pseudopotential with the cutoff energy of 400 Ry. The Brillouin zones of the unit cells were sampled by the Monkhorst-Pack grid with the k-point grid 5×5×1. Geometry optimization was carried out using the conjugate gradients algorithm until all the forces were less than 0.04 eV/A and the stress in the periodic direction was smaller than 0.01 GPa. In
[0145] S12.2. Charge Distribution Analysis
[0146] The charge distribution in Mo.sub.3P, MoP, and MoS.sub.2 materials was analyzed. The Mulliken charge analysis was performed, which shows that MoP is qualitatively different from MoN and MoC since phosphorous in MoP is a weak donor rather than a weak acceptor. The average Mulliken charge on Mo is −0.195 and on P is 0.195. This is a surprising result which suggests that the catalytic activity of MoP is associated with additional population of the charge density on Mo-atoms. To check the consistency of this as well as to evaluate redistribution of charges between Mo and P across the slabs result the Bader charge analysis was performed, shown in
[0147] S12.3. Density of States (DOS) Analysis
[0148] The total and element projected density of states (PDOS) for Mo.sub.3P, MoP, and MoS.sub.2 materials was calculated. The total and element projected density of states for Mo.sub.3P, MoP, and MoS.sub.2 catalysts are shown in
[0149] S12.4. Analysis of Mo-PDOS and DFT Calculated Work Functions
[0150] In order to compare the electronic structures of these materials, comparative analysis of Mo-PDOS was performed. The projected density of states (PDOS) on molybdenum and phosphorous in different catalysts was performed (
[0151] To compare the work functions of the materials, the Hartree electrostatic potential was used at the edges of the cell (z-direction) as a reference for the Fermi energy level (
[0152] S12.5. Density Functional Theory Calculation for Hydrogen Adsorption
[0153] First-principles calculations are performed to study the adsorption of hydrogen atoms on the surfaces of Mo.sub.2C, MoP and Mo.sub.3P. The catalytic surfaces are modeled by slab models with atomic layers of at least 15 Å in thickness and a 15 Å vacuum spacing. The lateral dimensions of the slabs are fixed at equilibrium bulk sizes, but all internal coordinates are allowed to relax until forces on each atom are below 0.01 eV/A. The surface energies of low-index catalytic surfaces are calculated, and the atomic hydrogen adsorptions are investigated on the lowest-energy surface termination of the catalysts. The calculations are based on DFT as implemented in the Vienna ab initio Simulation Package (VASP) using the projector-augmented wave (PAW) method. The generalized gradient approximation (GGA) of Perdew-Burke-Ernzerhof (PBE) is used to approximate the electronic exchange and correlation. The energy cutoff for the plane wave basis set of the electronic wave functions is 520 eV. The Brillouin-zone integrations are sampled using gamma-centered Monkhorst-Pack k-point meshes corresponding to an m×n×1 grid with at least 2000 k-points per reciprocal atom (KPPRA).
[0154] Regardless of detailed reaction mechanism, the adsorption free energy of hydrogen ΔG.sub.H* is an effective descriptor for the HER activity where an ideal HER catalysts should yield a thermal neutral ΔG.sub.H*. The adsorption free energy of hydrogen was defined as:
ΔG.sub.H*=ΔE.sub.H*+ΔE.sub.ZPE−TΔS.sub.H (Eq. 8)
[0155] The hydrogen adsorption enthalpy ΔE.sub.H* relative to molecular H.sub.2 is calculated as:
where * represent an adsorption site on the catalytic surface, E.sub.C*−E.sub.* is the total energy difference between the hydrogen covered surface and the clean surface, n is the number of hydrogen atoms. The energy contribution of ΔE.sub.ãåD−TΔS.sub.C was estimated to be 0.24 eV at standard conditions.
[0156] Computational results for Mo.sub.3P are shown in
[0157] Thus the invention provides improved catalysts for electrocatalytic cells. The earth-abundant and relatively inexpensive tri-transition metal phosphide class of catalysts are useful in large-scale energy conversion and storage systems. Establishing this class of materials with outstanding catalytic properties will also encourage the researchers to use them in other catalysis process for sustainable energy technologies that are mainly stymied due to lack of suitable and inexpensive materials.
[0158] The invention illustratively disclosed herein suitably may be practiced in the absence of any element, part, step, component, or ingredient which is not specifically disclosed herein.
[0159] While in the foregoing detailed description this invention has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purposes of illustration, it will be apparent to those skilled in the art that the invention is susceptible to additional embodiments and that certain of the details described herein can be varied considerably without departing from the basic principles of the invention.