INTEGRATED BOUND-MODE ANGULAR SENSORS
20220155444 · 2022-05-19
Inventors
- Steven R.J. Brueck (Albuquerque, NM)
- Payman ZARKESH-HA (Albuquerque, NM, US)
- Alexander NEUMANN (Albuquerque, NM, US)
Cpc classification
G01S17/42
PHYSICS
G02B6/0038
PHYSICS
H01S5/0071
ELECTRICITY
G01S7/4865
PHYSICS
International classification
G01S17/42
PHYSICS
G01S7/481
PHYSICS
G01S7/4865
PHYSICS
Abstract
An angular sensitive time-of-flight position sensor device is provided and includes an array of pixels each comprising: a planar waveguide structure; a collection area with a grating pattern at a specific periodicity to couple incident light into the planar waveguide structure; at least one detector placed outside of the collection area and in a plane different from that of the planar waveguide structure; an output coupler to direct the light from planar waveguide to the at least one detector; a mask to shield the at least one detector from direct illumination; a narrow band light source that illuminates a field-of-view; a first electronics configured to detect the time-of-flight of light retroreflected, scattered, or both incident onto the position sensor and configured to provide distance ranging information; and a second electronics configured to interpret and retain time-of-flight information and configured to communicate with external electronics for system applications.
Claims
1. An angular sensitive time-of-flight position sensor device comprising: an array of pixels each comprising: a planar waveguide structure; a collection area with a grating pattern at a specific periodicity to couple incident light into the planar waveguide structure; at least one detector placed outside of the collection area and in a plane different from that of the planar waveguide structure; an output coupler to direct the light from planar waveguide to the at least one detector; a mask to shield the at least one detector from direct illumination; a narrow band light source with a bandwidth less than an acceptance bandwidth of the grating pattern on the planar waveguide structure that illuminates a field-of-view; a first electronics configured to detect a time-of-flight of light retroreflected, scattered, or both incident onto the angular sensitive time-of-flight position sensor device and configured to provide distance ranging information; and a second electronics configured to interpret and retain time-of-flight information and configured to communicate with external electronics for system applications.
2. The device of claim 1 wherein the output coupler is a second grating and the at least one detector is incorporated in the plane of a substrate.
3. The device of claim 1 wherein the output coupler is configured by arranging the at least one detector in a region of evanescent fields of a waveguide mode in a cladding of the planar waveguide structure.
4. The device of claim 1 wherein the grating pattern is a 2D grating pattern.
5. The device of claim 4 wherein the 2D grating pattern has substantially the same periodicity in two orthogonal directions.
6. The device of claim 4 wherein the 2D grating pattern has different periodicities in two orthogonal directions.
7. The device of claim 1 wherein the planar waveguide structure is removed in at least a portion of regions between pixels to reduce crosstalk between adjacent pixels.
8. The device of claim 3 wherein an absorbing material is added in regions where the planar waveguide structure is removed to reduce coupling of scattered light between pixels.
9. The device of claim 1 wherein gratings in the collection area and gratings over at least one detector area have different coupling constants to allow use of a detector area smaller than the collection area.
10. The device of claim 1 further comprising a silicon wafer configured to provide both mechanical support for the planar waveguide structure and the electronics that provide the time-of-flight information.
11. The device of claim 1 wherein the planar waveguide structure and the electronics are fabricated on two substrates and bonded together along with thru-silicon-vias for electrical connection.
12. An angular sensitive time-of-flight position sensor device comprising: an illumination source configured to be scanned in one direction; a 1D angular sensitive array comprising: a planar waveguide structure; a multiplicity of collection areas with grating patterns at specific periodicities to couple incident light into the planar waveguide structure; at least one detector placed outside of the collection area and in a plane different from that of the planar waveguide structure; an output coupler to direct the incident light from planar waveguide structure to the at least one detector; a mask configured to shield the at least one detector from direct illumination; electronics that detects a time-of-flight retroreflected light incident onto the position sensor and provides distance ranging information; and electronics for interpretation and retention of time-of-flight information and for communication with external electronics for system applications.
13. The device of claim 12 wherein the output coupler is a second grating and the at least one detector is incorporated in a plane of a substrate.
14. The device of claim 12 wherein the output coupler is configured by arranging the at least one detector in a region of evanescent fields in a cladding of the planar waveguide structure.
15. A laser source comprising: an illumination source characterized by a wavelength and a bandwidth; a planar waveguide structure comprising at least a first cladding, a core and a second cladding layer, characterized by at least a modal index of refraction, optically coupled to a portion of output light of the illumination source; an emission area with a grating pattern to couple a portion of output power of the illumination source out of the planar waveguide structure, wherein a direction of outcoupled radiation is determined by the wavelength of the illumination source, a period of the grating pattern, and one of the at least one of modal indices of the planar waveguide structure.
16. The laser source of claim 15 wherein the grating pattern is chirped along a propagation direction to provide a line focused beam in a far field.
17. The laser source of claim 16 wherein the grating pattern is chirped along the propagation direction and curved across the propagation direction to provide a point focused beam in a far field.
18. An angle tunable laser source comprising: a wavelength tunable illumination source characterized by an operating wavelength and bandwidth and a wavelength tuning range; a planar waveguide structure composed of at least a first cladding, a core and a second cladding layers, optically coupled to at least a portion of output light of the wavelength tunable illumination source; and an emission area with a grating pattern disposed on the planar waveguide structure to couple portion of the output light of the wavelength tunable illumination source out of the planar waveguide structure, wherein a direction of the output light is determined by the operating wavelength of the wavelength tunable illumination source, a period of the grating pattern, and a structure of the planar waveguide structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
[0039] Embodiments described herein use grating coupling to bound modes propagating along the surface of a wafer. In one embodiment these bound modes are waveguide modes defined by a dielectric stack (typically low index cladding, high index confinement layer, and low index cladding) atop the wafer. The wafer can be a silicon wafer, in which case the detection element can be integrated onto the wafer for the visible and near-IR spectral regions up to about 800 nm. For longer wavelength radiation a suitable detector material such as Ge or a III-V material such as InGaAs may be used, with additional fabrication steps. Alternatively, a transparent material such as glass may be used as the substrate to allow illumination through the substrate. This is a partially integrated solution that offers some additional degrees of freedom in return for adding assembly steps to the fabrication. Ultimately the manufacturing costs and market size will influence the choice of fully integrated or partially integrated strategies.
[0040] Input coupling from free space to the waveguide mode is by a grating coupler arranged to provide the necessary phase matching from free space to guided mode propagation as described by Eq. 1 or its extension for conical diffraction as discussed below. A second grating region is located after the propagation region to couple the energy in the waveguide mode into a semiconductor detector. This detector can be integrated below the waveguide, or the light can be coupled back into free space and detected with a detector mounted on the same side of the waveguide plane as the incident radiation. In either case, the responsive wavelengths of the detector must be matched to the system wavelength.
[0041] In another embodiment, the detection element can be fabricated in close proximity (within the range of the evanescent fields in the cladding) so that radiation in the waveguide is directly coupled into the detector without the need of a second grating.
[0042] A schematic of the angle resolved detection scheme is shown in
[0043] A plenoptic sensor element 100 in
[0044] The incident light 140 is coupled by a first grating 115 at a specific wavelength and incident angle into a waveguide structure 113 at a coupling region 145, propagates in the waveguide (region without a grating coupler) and is coupled out by a second grating 115′ to detector 117. The first grating 115 comprises a plurality of first dielectric grates 127 and the second grating 115′ comprises a plurality of second dielectric grates 127′. The light is then out-coupled from the waveguide structure 113 downstream from the coupling region at the second grating 115′ (out-coupling grating) located at junction region 145′ to detector 117 fabricated in the underlying substrate 111 and comprising at least one p-n junction. The second grating 115′ is used to out-couple the light into the detector 117. A cover 150 may be provided over the second grating 115′ to shield it from any direct free-space illumination. The detector 117 may comprise an n-doped region 119 of the substrate 111 which may be a p-type substrate or vice versa. Alternatively, localized doping can be used to define the detector region. In place of a simple p-n junction detector, additional elements can be added, as is well known in the art, to construct an avalanche photodector (APD) or a single photon avalanche photodetector (SPAD). These structures offer higher sensitivity in systems applications. The illumination wavelength, the grating period, and the waveguide parameters are chosen so that only light incident from a range of angle around the phase matching condition is coupled into the waveguide. It may be useful to shield the detector from any direct illumination via cover 150. This can be accomplished with a metal film or other shielding element over the photosensitive detector element. For wavelengths where silicon is absorbing (shorter than ˜1.2 μm), due consideration should be given to the bottom cladding (Botton OXide or BOX) thickness to minimize propagation losses due to the penetration of the waveguide mode to the silicon. Alternatively, a transparent substrate (such as a glass) can be used to ensure low loss propagation in the waveguide.
[0045]
[0046] The pixel-level electronics 215 and/or chip-level electronics 220 can be configured to measure a time delay between sending out an illumination pulse and detecting a reflection, which is then converted to a distance (related to the speed of light), then additionally may be averaged over a number of returns, and additionally may be compared with results on other pixels to look for coincidences, and then communicated to the system-level electronics 225. The pixel-level electronics 215 and/or chip-level electronics 220 are configured to a start a counter then send out an illumination pulse (not related to the detection) and to stop the counter when a return is detected. The output of the counter is stored when stopped. Additional signal processing may be used to improve accuracy and eliminate false positives.
[0047]
[0048]
[0049] The incident light 340 is coupled by a grating 315 at a specific wavelength and incident angle into a waveguide structure 313 at a coupling region 345, propagates in the waveguide (region without a grating coupler) and is coupled out under cover 350, which is similar to cover 350, to detector 317. The first grating 315 comprises a plurality of first dielectric grates 327. The light is then out-coupled from the waveguide structure 313 downstream from the coupling to detector 317 fabricated in the underlying substrate 311 and comprising at least one p-n junction. The detector 317 may comprise an n-doped region 319 of the substrate 311 which may be a p-type substrate or vice versa. Alternatively, localized doping can be used to define the detector region. In place of a simple p-n junction detector, additional elements can be added, as is well known in the art, to construct an avalanche photodector (APD) or a single photon avalanche photodetector (SPAD). These structures offer higher sensitivity in systems applications. The illumination wavelength, the grating period, and the waveguide parameters are chosen so that only light incident from a range of angle around the phase matching condition is coupled into the waveguide. It may be useful to shield the detector from any direct illumination via cover 350. This can be accomplished with a metal film or other shielding element over the photosensitive detector element. For wavelengths where silicon is absorbing (shorter than ˜1.2 μm), due consideration should be given to the bottom cladding (Botton OXide or BOX) thickness to minimize propagation losses due to the penetration of the waveguide mode to the silicon. Alternatively, a transparent substrate (such as a glass) can be used to ensure low loss propagation in the waveguide.
[0050] The raised detector configuration of
[0051] For the grating outcoupling approach of
[0052] For the outcoupling approach of
[0053] The parameters of the waveguide are chosen to provide a single (TE, TM) mode pair across the wavelength range of interest allowing the use of different gratings to adjust the individual pixel angular/wavelength coupling resonances.
[0054] In a single-mode slab waveguide, the modal index of a SiO.sub.2/Si.sub.3N.sub.4/SiO.sub.2 slab waveguide varies across the range of 1.5 (at long wavelengths, e.g. the refractive index of the cladding) to 2.2 (at short wavelengths, e.g. the refractive index of the confinement layer or core). Without the grating, there is no coupling for light incident on this waveguide from the top since the mode phase velocity is always slower than the speed of light in free space. Just as in the SPW case, this momentum deficit can be made up with a grating. Very high coupling efficiencies, approaching 100%, are readily achieved. Since the waveguides are lossless, the resonance line widths are much smaller than in the SPW case. The spectral/angular linewidth is a function of: 1) the width of the grating; 2) the illuminated grating width; and 3) the grating coupling strength (often quantified as a coupling length—the distance over which the energy in the waveguide saturates for a plane wave input as a result of a balance between input coupling and reradiation back into the plane wave. As illustrated below, with an illuminated grating width of 200 μm in the weak coupling limit, a resolution of about 5 nm was achieved with a 200 μm wide coupling area. It is possible to adjust the resonance linewidths by several techniques: 1) chirping (varying the pitch across the collection area) the grating, and 2) including a lossy element, for example but not restricted to silicon nanoparticles in the waveguide to increase the waveguide losses. It will be necessary to design an appropriate engineering compromise between the resonance bandwidth and the propagation lengths between the coupling region and the detection region.
[0055] The coupling strength (coupling area, position relative to the waveguide, height, and duty cycle of the grating) should be optimized. Too weak a coupling length reduces energy coupled into the guided mode; too strong a coupling and the guided mode is reradiated into free space. The coupling strength is correlated with the coupling length.
[0056] Assuming uniform illumination over an area larger than the collection area, the angular resolution of the pixel is set by the smaller of the linear dimension of the grating perpendicular to the wavevector or the coupling length of the grating/waveguide combination. Too strong a coupling both limits the resolution and results in a weaker signal as energy is coupling out of the waveguide within the collection area. It is necessary to ensure that this resolution is commensurate with the application and that a sufficient signal to noise ratio is achieved for robust sensor operation. As discussed below, systems considerations will impact the array design.
[0057] The illumination can be coupled into the waveguide in either the forward or the backward direction. The phase matching conditions are given by alternate signs in Eq. 1, e.g.
where the ±signs correspond to plane waves incident from the left and the right, respectively. Note that for a fixed angle of incidence, wavelength, and polarization, the coupling conditions correspond to different grating periods (d.sub.1.sup.TE,TM, d.sub.2.sup.TE,TM).
[0058] It may be advantageous to have different grating coupling constants for the two gratings to allow independent optimization of the coupling and detector areas. One embodiment to accomplish this is to fill the detector grating with a material with a larger dielectric contrast, for example a metal, increasing the grating coupling with the same structure, for manufacturing considerations. This could be combined with the masking of the active detector area in a single metal deposition.
[0059] As an alternative to the second grating out-coupler, it is possible to structure the sample with a raised detection region so that the near fields of the waveguide mode in the bottom cladding overlap with the semiconductor detector as illustrated in
[0060]
[0061] The next step in complexity is to introduce a second detector to the opposite side of the collection area as shown in
[0062] The angular resolution is inversely related to the coupling length of the grating; the distance over which the amount of light coupled into the waveguide saturates as a result of detailed balance. For longer distances the additional input coupling is saturated as a result of the output coupling from the radiation in the waveguide to free space. A detailed analysis of this has been presented [J. C. Brazas and Lifeng Li, Analysis of input-grating couplers having finite widths, Appl. Opt. 34, 3786 (1995).] The relationship between the coupling length (L.sub.c) and the angular resolution is given by:
Δθ˜λ/[πL.sub.c cos θ], [0063] where a grating length approximately equal to the coupling length provides the largest power coupling into the waveguide.
[0064] The desired Δθ varies with application. For monitoring on indoor spaces (people counting) a resolution of ˜5° is typically desired; for an automotive lidar application a finer resolution of ˜1° is often required. The L.sub.c for a 5° resolution is only about 4 μm (at a wavelength of 940 nm and an incident angle of 30°). Thus, the collected power saturates as the width of the collection area perpendicular to the grating lines increases beyond Lc (increased area is compensated by a decreased angular width); however the power increases linearly with an increased height of the collection area (in the direction along the grating lines). This implies that a non-square collection geometry provides some advantages. A geometry is shown in
[0065] The angular resolution also depends on the bandwidth of the illumination source. In most cases, it is desirable to restrict the illumination source bandwidth so as not to substantially impact the angular resolution. The relationship is given by: Δθ˜Δλ/[d cos θ]. In general a linewidth less than ˜¼ of the desired angular resolution is considered “narrow band” for the present purposes. Thus, for a 940 nm source with a 700 nm period grating, the allowable bandwidth for a 5° resolution is ˜15 nm, which is easily achieved with commercial LEDs and lasers.
[0066] It is important to understand the angular response for a spherical geometry (conical diffraction) where the incident light can come from any (υ, φ) combination. The geometry and resultant wavevector diagram are shown in
[0067] Then for an arbitrary angle of incidence, the phase matching condition is written as:
[0068] For φ=0, Eq. 2 reduces to Eq. 1 as required.
[0069]
[0070] The curves for d=500- to 800-nm in the top half of the figure (labeled forward) correspond to forward scattering, while the finer period curves in the bottom half correspond to backward scattering. The TOF curve on the right-hand side corresponds to the time-of-flight for scattering assuming the sensor is mounted on a 3 m high ceiling and is scattering off of an object that is 2 m above the floor (e.g. a person's head). As indicated on the right panel, the TOF increases for objects off of θ=0 as a result of the longer diagonal propagation and return distances. The sensor returns both angular and TOF information. Using an array of sensors with different grating periods each with four detectors 510, 515, 520, and 525 as shown in
[0071] For conical geometries (φ.sub.refl≠0°, 180°) the waveguide mode propagates at an angle .sub.mode≠0°, 180°. As a result, two of the four detectors surrounding the collection area will be illuminated at the same TOF. This can be used to assist in determination of φ.sub.refl. For this application, APD's are necessary to record the relative strength of the signals in the two detectors.
[0072]
[0073] A 2D grating structure has additional periodicities as shown in
[0074]
[0075] One configuration of the sensor array, a 5×5 array with 25 2D patterned collection areas and 100 detection elements is shown in
[0076] In addition to the pixels discussed above, the system requires electrical connections to the detector elements which are routed in the regions between the active pixels, signal conditioning electronics for assigning angular and time-of-flight information to the various combinations of pixels and communications to off-chip electronics for actuation as necessary based on the sensor output. This electronics can be incorporated in the sensor chip (if long wavelength sensors are used they can be either flip-chip bonded to the silicon electronics or grown directly on the silicon material. In another embodiment, the electronics can be on a second silicon chip which is bonded with thru-silicon vias to the sensor chip. The manufacturing details are flexible and will be determined with attention to both cost and volume requirements.
[0077]
[0078] Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the present teachings are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Moreover, all ranges disclosed herein are to be understood to encompass any and all sub-ranges subsumed therein. For example, a range of “less than 10” can include any and all sub-ranges between (and including) the minimum value of zero and the maximum value of 10, that is, any and all sub-ranges having a minimum value of equal to or greater than zero and a maximum value of equal to or less than 10, e.g., 1 to 5. In certain cases, the numerical values as stated for the parameter can take on negative values. In this case, the example value of range stated as “less than 10” can assume negative values, e.g. −1, −2, −3, −10, −20, −30, etc.
[0079] While the present teachings have been illustrated with respect to one or more implementations, alterations and/or modifications can be made to the illustrated examples without departing from the spirit and scope of the appended claims. For example, it will be appreciated that while the process is described as a series of acts or events, the present teachings are not limited by the ordering of such acts or events. Some acts may occur in different orders and/or concurrently with other acts or events apart from those described herein. Also, not all process stages may be required to implement a methodology in accordance with one or more aspects or implementations of the present teachings. It will be appreciated that structural components and/or processing stages can be added or existing structural components and/or processing stages can be removed or modified. Further, one or more of the acts depicted herein may be carried out in one or more separate acts and/or phases. Furthermore, to the extent that the terms “including,” “includes,” “having,” “has,” “with,” or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.” The term “at least one of” is used to mean one or more of the listed items can be selected. As used herein, the term “one or more of” with respect to a listing of items such as, for example, A and B, means A alone, B alone, or A and B. Further, in the discussion and claims herein, the term “on” used with respect to two materials, one “on” the other, means at least some contact between the materials, while “over” means the materials are in proximity, but possibly with one or more additional intervening materials such that contact is possible but not required. Neither “on” nor “over” implies any directionality as used herein. The term “about” indicates that the value listed may be somewhat altered, as long as the alteration does not result in nonconformance of the process or structure to the illustrated implementation. Finally, “exemplary” indicates the description is used as an example, rather than implying that it is an ideal. Other implementations of the present teachings will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the present teachings being indicated by the following claims.