NATURAL GAS LIQUEFACTION APPARATUS
20230266059 · 2023-08-24
Inventors
- Mungyu Kim (Gyeongsangnam-do, KR)
- Youngrae Kim (Gyeongsangnam-do, KR)
- Hyobin Kim (Gyeongsangnam-do, KR)
- Joonho Min (Gyeongsangnam-do, KR)
- Hyunki Park (Gyeongsangnam-do, KR)
- Donghun Lee (Gyeongsangnam-do, KR)
Cpc classification
F25J2270/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0072
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0288
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Provided is a natural gas liquefaction apparatus including: a cryogenic heat exchanger through which natural gas passes through and is liquefied into liquefied natural gas (LNG) through heat exchange with a first refrigerant and a second refrigerant; a first refrigerant cycle through which the first refrigerant circulates, which has some paths passing through the cryogenic heat exchanger to perform heat exchange, and which has a path of the first refrigerant divided into a plurality of paths after performing heat exchange at the cryogenic heat exchanger and performs expansion and pre-compression of the first refrigerant; and a second refrigerant cycle through which the second refrigerant circulates and which has some paths passing though the cryogenic heat exchanger.
Claims
1. A natural gas liquefaction apparatus comprising: a cryogenic heat exchanger through which natural gas passes through and is liquefied into liquefied natural gas through heat exchange with a first refrigerant and a second refrigerant; a first refrigerant cycle through which the first refrigerant circulates, which has some paths passing through the cryogenic heat exchanger to perform heat exchange, and which has a path of the first refrigerant divided into a plurality of paths after performing heat exchange at the cryogenic heat exchanger, and performs expansion and pre-compression of the first refrigerant; and a second refrigerant cycle through which the second refrigerant circulates and which has some paths passing though the cryogenic heat exchanger.
2. The natural gas liquefaction apparatus of claim 1, wherein the first refrigerant cycle comprises: a first refrigerant first compression part provided upstream of the cryogenic heat exchanger and configured to compress the first refrigerant to a high pressure; a first refrigerant first turbo expander comprising a first refrigerant first expansion part provided downstream of the cryogenic heat exchanger and configured to expand the first flow among the two divided flows of the first refrigerant having passed through the cryogenic heat exchanger, and a first refrigerant first pre-compression part configured to pre-compress the first refrigerant which has been expanded by the first refrigerant first expansion part and has passed through the cryogenic heat exchanger again; and a first refrigerant second turbo expander comprising a first refrigerant second expansion part provided downstream of the cryogenic heat exchanger and configured to expand the second flow among the two divided flows of the first refrigerant having passed through the cryogenic heat exchanger, and a first refrigerant second pre-compression part configured to pre-compress the first refrigerant which has been expanded by the first refrigerant second expansion part and has passed through the cryogenic heat exchanger again.
3. The natural gas liquefaction apparatus of claim 1, wherein the first refrigerant cycle comprises: a first refrigerant first compression part provided upstream of the cryogenic heat exchanger and configured to compress the first refrigerant to a high pressure; a first refrigerant first turbo expander comprising a first refrigerant first expansion part provided downstream of the cryogenic heat exchanger and configured to expand the first flow among the three divided flows of the first refrigerant having passed through the cryogenic heat exchanger, and a first refrigerant first pre-compression part configured to pre-compress the first refrigerant which has been expanded by the first refrigerant first expansion part and has passed through the cryogenic heat exchanger again; a first refrigerant second turbo expander comprising a first refrigerant second expansion part provided downstream of the cryogenic heat exchanger and configured to expand the second flow among the three divided flows of the first refrigerant having passed through the cryogenic heat exchanger, and a first refrigerant second pre-compression part configured to pre-compress the first refrigerant which has been expanded by the first refrigerant second expansion part and has passed through the cryogenic heat exchanger again; and a first refrigerant third turbo expander comprising a first refrigerant third expansion part provided downstream of the cryogenic heat exchanger and configured to expand the third flow among the three divided flows of the first refrigerant having passed through the cryogenic heat exchanger, and a first refrigerant third pre-compression part configured to pre-compress the first refrigerant which has been expanded by the first refrigerant third expansion part and has passed through the cryogenic heat exchanger again.
4. The natural gas liquefaction apparatus of claim 2 or claim 3, wherein first refrigerant first compression part is provided in plurality.
5. The natural gas liquefaction apparatus of claim 1, wherein the second refrigerant cycle comprises: a second refrigerant compression part provided upstream of the cryogenic heat exchanger and configured to compress the second refrigerant to a high pressure; and a second refrigerant turbo expander comprising a second refrigerant expansion part provided downstream of the cryogenic heat exchanger and configured to expand the second refrigerant having passed through the cryogenic heat exchanger, and a second refrigerant pre-compression part configured to pre-compress the second refrigerant which has been expanded by the second refrigerant expansion part and has passed through the cryogenic heat exchanger again.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
[0023]
[0024]
MODE FOR CARRYING OUT THE INVENTION
[0025] Hereinafter, preferable embodiments of the present invention with which the purpose of the present invention may specifically be achieved will be described with reference to the accompanying drawings. In describing the embodiments, like names and reference symbols are used for the same elements, and the additional description thereon will not be provided.
[0026]
[0027] As illustrated in
[0028] The cryogenic heat exchanger 10 allows natural gas passing therethrough to be liquefied into LNG by the heat exchange with the first refrigerant circulating in first refrigerant cycle 100 and the second refrigerant cycle 200 circulating in the second refrigerant cycle 200.
[0029] At this point, in case of the present embodiment, methane serves as the first refrigerant and nitrogen serves as the second refrigerant. However, embodiments are not limited to the present embodiment, other refrigerants may of course be used as the first and second refrigerants.
[0030] In addition, as described above, the first refrigerant circulates through the first refrigerant cycle 100, some paths of which perform heat exchange via the cryogenic heat exchanger 10.
[0031] At this point, after performing the heat exchange at the cryogenic heat exchanger 10, the path of the first refrigerant cycle 100 is divided into a plurality of paths so that expansion and pre-compression of the first refrigerant may be performed. That is, the first refrigerant cycle 100 has a parallel structure because the path of the first refrigerant is divided after passing through the cryogenic heat exchanger 10.
[0032] In particular, in the present embodiment, the first refrigerant cycle 100 includes a first refrigerant compression part 110, a first turbo expander 120, and a second turbo expander 130.
[0033] The first refrigerant first compression part 110 is provided upstream of the cryogenic heat exchanger 10 in the entire first refrigerant cycle 100, and compresses the first refrigerant to a high pressure (for example, about 50-60 barg). In case of the present embodiment, the first refrigerant first compression part 110 is provided as a plurality of compression parts 111 and 112.
[0034] In addition, the first turbo expander 120 includes a first refrigerant first expansion part 121 and a first refrigerant first pre-compression part 122.
[0035] The first refrigerant first expansion part 121 is provided downstream of the cryogenic heat exchanger 10 in the entire first refrigerant cycle 100, and expands a first flow which is a portion of the two divided flows of the first refrigerant after passing through the cryogenic heat exchanger 10.
[0036] By means of the first expansion part 121, the first flow of the first refrigerant may be expanded to, for example, about 10-12 barg. The expanded first flow of the first refrigerant may be cooled to, for example, about −55° C. to about −75° C. The expanded and cooled first flow of the first refrigerant by the first refrigerant first expansion part 121 circulates to the cryogenic heat exchanger 10 side to perform heat exchange.
[0037] The first flow of the first refrigerant flowing into the cryogenic heat exchanger 10 from the first refrigerant first expansion part 121 may be configured to pass through a warm heat exchange region 16 (upstream region of inner region of the heat exchanger 10 with respect to the flow of natural gas) inside the cryogenic heat exchanger 10.
[0038] The first refrigerant first pre-compression part 122 is also provided downstream of the cryogenic heat exchanger 10 in the entire first refrigerant cycle 100. The first refrigerant first pre-compression part 122 and the first refrigerant first expansion part 121 may operate linked with each other.
[0039] The first refrigerant first pre-compression part 122 pre-compresses, for example to about 20-25 barg, the first flow of the first refrigerant, which have been expanded by the first refrigerant first expansion part 121 and have passed through the cryogenic heat exchanger 10 again, and then supplies the first flow to the first refrigerant first compression part 110 described above.
[0040] In addition, the second turbo expander 130 includes a first refrigerant second expansion part 131 and a first refrigerant second pre-compression part 132.
[0041] The first refrigerant second expansion part 131 is provided downstream of the cryogenic heat exchanger 10 in the entire first refrigerant cycle 100, and expands a second flow which is a portion of the two divided flows of the first refrigerant after passing through the cryogenic heat exchanger 10.
[0042] The first refrigerant first expansion part 121 and the first refrigerant second expansion part 131 are configured to sequentially receive the first flow and the second flow, which flow into the cryogenic heat exchanger 10 via the same refrigerant line from the first refrigerant first compression part 110 and which are heat-exchanged inside the cryogenic heat exchanger 10.
[0043] By means of the second expansion part 131, the second flow of the first refrigerant may be expanded to, for example, about 15-20 barg. The expanded second flow of the first refrigerant may be cooled to, for example, about −90° C. to about −115° C. The second flow of the first refrigerant expanded and cooled by the first refrigerant first expansion part 131 circulates to the cryogenic heat exchanger 10 side to perform heat exchange.
[0044] The second flow of the first refrigerant flowing into the cryogenic heat exchanger 10 from the first refrigerant second expansion part 131 may be configured to sequentially pass through an intermediate heat exchange region 14 (midstream region of the inner region of the heat exchanger 10 with respect to the flow of natural gas) and a warm heat exchange region 16 inside the cryogenic heat exchanger 10.
[0045] The first refrigerant second pre-compression part 132 is also provided downstream of the cryogenic heat exchanger 10 in the entire first refrigerant cycle 100. The first refrigerant second pre-compression part 132 and the first refrigerant second expansion part 131 may operate linked with each other.
[0046] The first refrigerant second pre-compression part 132 pre-compresses, for example to about 20-25 barg, the second flow of the first refrigerant, which have been expanded by the first refrigerant second expansion part 131 and have passed through the cryogenic heat exchanger 10 again, and then supplies the second flow to the first refrigerant first compression part 110 described above.
[0047] The first flow of the first refrigerant pre-compressed by the first refrigerant first pre-compression part 122 and the second flow of the first refrigerant second pre-compression part 132 may be mixed in a mixing pipe and transferred to the first refrigerant first compression part 110.
[0048] In the embodiment, the pressure of the first refrigerant discharged from the first refrigerant first pre-compression part 122 and the pressure of the first refrigerant discharged from the first refrigerant second pre-compression part 132 may be mixed at the same pressure, and then the mixed flow is allowed to flow into the first refrigerant first compression part 110. Thus, the compression efficiency of the first refrigerant may be enhanced.
[0049] As described above, in the present embodiment, the first refrigerant compressed at the first refrigerant first compression part 110 is divided into two flows and circulate through mutually different paths, and thus, there is a merit in that not only process variables may easily be adjusted, but also the heat exchange efficiency is very excellent.
[0050] In addition, in the present embodiment, the first turbo expander 120 and the second turbo expander 130 cools the first refrigerant to mutually different temperatures, and the flow rate is configured such that about 25-45% is divided to the side of relatively high process temperature and about 55-75% is divided to the side of relatively low temperature.
[0051] As such, the first refrigerant with divided flows are introduced into the cryogenic heat exchanger 10 and a pre-cooling (from about −55° C. to −75° C., to about 30° C. to 45° C.) and a partial liquefaction (from about −90° C. to −115° C., to about 30° C. to 45° C.) may be separated and efficiently performed.
[0052] For example, the first turbo expander 120 may adjust the temperature difference between the first refrigerant and a fluid in a warm region corresponding to −65° C. to −30° C. with the first flow rate of the first refrigerant to adjust the process of the pre-cooling.
[0053] The second turbo expander 130 may adjust the temperature difference between the first refrigerant and a fluid in an intermediate region corresponding to −110° C. to −65° C. with the second flow rate of the first refrigerant to adjust the process of the liquefaction (partial liquefaction).
[0054] Meanwhile, as described above, the second refrigerant circulates through the second refrigerant cycle 200, some paths of which perform heat exchange via the cryogenic heat exchanger 10.
[0055] In the present embodiment, the second refrigeration cycle 200 includes a second refrigerant compression part 210 and the second refrigerant turbo expander 220.
[0056] The second refrigerant compression part 210 is provided upstream of the cryogenic heat exchanger 10 in the entire second refrigerant cycle 200, and compresses the second refrigerant to a high pressure (for example, about 50-60 barg).
[0057] In addition, the second refrigerant turbo expander 220 includes a second refrigerant expansion part 221 and a second refrigerant pre-compression part 222.
[0058] The second refrigerant expansion part 221 is provided downstream of the cryogenic heat exchanger 10 in the entire second refrigerant cycle 200, is in charge of a remaining liquefaction process (from about −165° C. to −150° C., to about 30° C. to 45° C.), and expands the second refrigerant having passed through the cryogenic heat exchanger 10.
[0059] The second refrigerant may be expanded to about 12-18 barg by the second refrigerant expansion part 221. The flow of the expanded second refrigerant may be cooled to about −150° C. to −165° C. The flow of the second refrigerant expanded and cooled by the second refrigerant expansion part 221 circulates to the cryogenic heat exchanger 10 side to perform heat exchange. Here, the second refrigerant is in charge of a process of a cold loop (from −165° C. to −150° C., to 30° C. to 45° C. including an ultra cold section (−165° C. to −110° C.) in which heat exchange may not be performed with the first refrigerant.
[0060] The flow of the second refrigerant flowing into the cryogenic heat exchanger 10 from the second refrigerant expansion part 221 may be configured to sequentially pass through, in the cryogenic heat exchanger 10, a cold heat exchange region 12 (downstream region inside the heat exchanger 10 with respect to the flow of natural gas), an intermediate heat exchange region 14 (midstream region of the inner region of the heat exchanger 10 with respect to the flow of natural gas) and a warm heat exchange region 16.
[0061] The second refrigerant pre-compression part 222 is also provided downstream of the cryogenic heat exchanger 10 in the entire second refrigerant cycle 200, and pre-compresses the second refrigerant, having passed through the cryogenic heat exchanger 10 again, to about 15-20 barg, for example.
[0062] The entirety of the pre-cooling, liquefaction, and subcooling which are liquefaction process of a fluid may be adjusted by the first turbo expander 120, the second turbo expander 130 and the second refrigerant turbo expander 220.
[0063] As described above, the present invention has an additional merit in that the flow rate of the second refrigerant of the second refrigerant cycle 200 may be reduced compared to that in the conventional art through an efficient process of the first refrigerant cycle 100.
[0064]
[0065] In addition, the hot composite of natural gas located on the upper side is depicted in a solid line and the cold composite of the refrigerant located on the lower side is depicted in a dotted line.
[0066] First, examining the composite curve illustrated in the graph of
[0067] This is because the first refrigerant cycle and the second refrigerant cycle are entirely formed in series and has only one adjustable inflection point and thus there is a limit in optimizing a system.
[0068] Conversely, examining the composite curve illustrated in the graph of
[0069] This is because the first refrigerant cycle is formed, unlike that in the conventional art, in series as a pre-cooling section (30° C. to about −65° C.) and a partial liquefaction (30° C. to about −110° C.), and a plurality of adjustable inflection points are present.
[0070] A natural gas liquefaction apparatus of the present invention has a first refrigerant cycle composed of a warm loop and an intermediate loop, and a second refrigerant cycle composed of a cold loop. In
[0071] Each loop is operated in various temperature ranges considering the composite curve. For example, the intermediate loop through which the first refrigerant circulates is cooled to about −90° C. to −115° C. and may be operated until reaching about 25° C. to 45° C., the warm loop through which the first refrigerant circulates is cooled to about −55° C. to −75° C. and may be operated until reaching about 25° C. to 45° C., and the cold loop through which the first refrigerant circulates is cooled to about −150° C. to −165° C. and may be operated until reaching about 25° C. to 45° C.
[0072] Changes in the amounts or ratios of the first refrigerant and the second refrigerant which circulate through respective loops may substantially affect the composite curve. More specifically, a change in the second flow rate of the first refrigerant circulating through the intermediate loop may substantially affect a liquefaction region between about −115° C. to −90° C. In addition, a change in the first flow rate circulating through the warm loop may mainly have influence at about −90° C. or higher.
[0073] As such, according to the natural gas liquefaction apparatus of the present invention, by adjusting the first and second flow rates of the first refrigerant and the flow rate of the second refrigerant, and adjusting the temperatures of the respective loops, the difference between the composite curves of the fluid (natural gas) and the refrigerants may effectively be reduced in the temperature sections mainly dealt with the respective loops.
[0074] In addition, the efficiency of a liquefaction process of a fluid may be improved by reducing the energy consumed for liquefying the fluid by enhancing the compression efficiency of the refrigerant and effectively cooling the fluid with a simple process.
[0075] The log mean temperature differences (LMTDs) illustrated in
[0076] Referring to
[0077] In addition, in the present embodiment, unlike in conventional arts, since a cooling process of at least −110° C. is efficiently performed in the first refrigerant cycle, the flow rate of the second refrigerant required in the second refrigerant cycle is reduced, and thus, unlike the conventional arts, there is a merit in that sufficient pressurization may be performed only with a single second refrigerant compression part and the number of apparatuses may also be reduced.
[0078] In
[0079] This is because the first refrigerant cycle is formed in parallel as the pre-cooling section (about 30° C. to −65° C.) and the partial liquefaction section (about 30° C. to −110° C.), so that the pre-cooling section (about 30° C. to −65° C.) may be adjusted by the first flow rate of the first refrigerant, and the partial liquefaction section (about 30° C. to −110° C.) may be adjusted by the second flow rate of the first refrigerant, and a plurality of adjustable inflection points are present in the pre-cooling section (about 30° C. to −65° C.) and the partial liquefaction section (about 30° C. to −110° C.), and the pre-cooling and partial liquefaction processes may be separated and efficiently performed.
[0080] That is, according to the embodiment of the present invention, the heat exchange (subcooling process) between the natural gas and the refrigerant in the ultra cold section (about −165° C. to −110° C.) may be adjusted by the second refrigerant cycle in which the second refrigerant circulates through the cold loop, the heat exchange (liquefaction/partial liquefaction process) between the natural gas and the refrigerant in the intermediate section (about −110° C. to −65° C.) may be adjusted by the first refrigerant cycle in which the second flow of the first refrigerant circulates through the intermediate loop, and the heat exchange (pre-cooling process) between the natural gas and the refrigerant in the warm section (about −65° C. to −30° C.) may be adjusted by the first refrigerant cycle in which the first flow of the first refrigerant circulates through the warm loop
[0081] Thus, according to the embodiment of the present invention, the first flow rate of the first refrigerant circulating through the warm loop, the second flow rate of the first refrigerant circulating through the intermediate loop, and the flow rate of the second refrigerant circulating through the cold loop are each adjusted, so that the temperature differences between the fluid and the refrigerants for each loop is adjusted, and the distance between the composite curves of the fluid (natural gas) and the refrigerants may effectively reduced in the temperature section mainly dealt with by each loop.
[0082] In addition, the pressure of the first refrigerant discharged from the first refrigerant first pre-compression part 122 and the pressure of the first refrigerant discharged from the first refrigerant second pre-compression part 132 may be mixed at the same pressure, and then the mixed flow is allowed to flow into the first refrigerant first compression part 110. Thus, the compression efficiency of the refrigerant may be enhanced. That is, according to the embodiment of the present invention, the efficiency of a liquefaction process of a fluid may be improved by reducing the energy consumed for liquefying the fluid by enhancing the compression efficiency of the refrigerant and effectively cooling the fluid with a simple process.
[0083] In Table 1 provided below, the yields and energy efficiencies of the natural gas liquefaction apparatuses according to a conventional art and the present embodiment are compared.
TABLE-US-00001 TABLE 1 Conventional art Present embodiment Compressor Duty [MW] 40.0 40.0 LNG Production [MTPA] 1.005 1.183 Efficiency [kW/(ton/day)] 14.42 12.23
[0084] Examining Table 1 above, the production was performed on the basis of available capacity of about 40.0 MW, and it may be confirmed that the present embodiment may increase the yield as much as about 17.8% from about 1.005 MTPA to 1.183 MTPA in the conventional art.
[0085] In addition, it may be confirmed that energy is reduced to about 12.23 kW from about 14.42 kW of energy consumed for LNG production of about 1 ton/day, and thus about 17.8% of energy may be saved.
[0086]
[0087] In the second embodiment of the present invention illustrated in
[0088] Accordingly, in the present embodiment, a first flow among the three divided flows of the first refrigerant is supplied to a first refrigerant first turbo expander 120 side, and the second flow among the three divided flows of the first refrigerant is supplied to a first refrigerant second turbo expander 130 side.
[0089] In addition, in the present embodiment, a first refrigerant third turbo expander 140 is further provided, and a third flow among the three divided flows of the first refrigerant is supplied to the first refrigerant third turbo expander 140 side.
[0090] In addition, the first refrigerant third turbo expander 140 may include: a first refrigerant third expansion part 141 which expands the third flow among the three divided flows of the first refrigerant; and a first refrigerant third pre-compression part 142 which pre-compresses the first refrigerant which has been expanded by the first refrigerant third expansion part 141 and has passed through again the cryogenic heat exchanger 10.
[0091] As such, it may be found that in the present invention, the flow of the first refrigerant may be divided into a plurality of paths more than two divided paths.
[0092] So far, preferable embodiments of the present invention have been described, and it would be obvious to those skilled in the art that the present invention may be implemented in other specific s \forms without departing from the spirit and scope of the invention aside from the abovementioned embodiments. Therefore, embodiments described above should not be construed as limitative but illustrative, and thus, the present invention is not limited to the above description, and may also be modified within the scope of claims and equivalent scope thereto.