DEVICE FOR GENERATING AN IMAGE OF AN OBJECT
20220156916 · 2022-05-19
Assignee
Inventors
Cpc classification
G01S13/90
PHYSICS
G05B19/4184
PHYSICS
International classification
Abstract
A device for generating an image of an object by electromagnetic waves has a transmission device which is set up to radiate electromagnetic waves in the direction of the object, a receiving device which is set up to receive electromagnetic waves from the object, and a digital processing and control unit which is set up to generate image data of the object from the measured data. Here, the transmission device and the receiving device are arranged in at least one modular unit. The digital processing and control unit has an interface via which different modular units can be exchangeably coupled to the digital processing and control unit. Here, the interface is set up to transmit data to the modular unit and to receive from this, to transmit control signals to the transmission device and to the receiving device, and to supply the modular unit with energy.
Claims
1. A device for generating an image of an object (O, O*) by means of electromagnetic waves, having: a transmission device, which is set up to radiate electromagnetic waves in the direction of the object (O, O*); a receiving device, which is set up to receive electromagnetic waves from the object (O, O*); and a digital processing and control unit (20), which is set up to generate image data of the object (O, O*) from the measured data; wherein the transmission device and the receiving device are arranged in at least one modular unit (10, 11, 12, 13, 14, 15, 16), and the digital process and control unit (20, 21) has an interface (S1), via which different modular units (10, 11, 12, 13, 14, 15, 16) are exchangeably coupled to the digital processing and control unit (20, 21); and wherein the interface (S1) is set up to transmit data to the modular units (10, 11, 12, 13, 14, 15, 16) and to receive from them, to transmit control signals to the transmission device and to the receiving device and to supply the modular unit (10, 11, 12, 13, 14, 15, 16) with energy.
2. The device according to claim 1, wherein the modular unit (10, 11, 12, 13, 14, 15, 16) has a pre-processing device, which is set up to generate partial data of the object (O, O*) from the receiving electromagnetic waves, the interface (S1) is set up to transmit the partial image data to the digital processing and control unit (20, 21), and the digital processing and control unit (20, 21) is set up to generate image data from the partial image data.
3. The device according to claim 1, wherein the digital processing and control unit (20, 21) and at least one modular unit (10, 11, 12, 13, 14, 15, 16) are arranged in a common housing (40, 45, 46, 47).
4. The device according to claim 1, wherein the digital processing and control unit (20, 21) and at least one modular unit (10, 11, 12, 13, 14, 15, 16) are arranged in different housings (42, 44, 46).
5-7. (canceled)
8. The device according to claim 1, wherein the transmission device is set up to emit electromagnetic waves with a frequency or with several frequencies of a frequency range, and the receiving device is set up to receive the electromagnetic waves with the frequency or with the frequencies in the frequency range.
9. The device according to claim 1, wherein the transmission device emits electromagnetic waves in a frequency range of from 1 GHz to 10 THz, and the receiving device is set up to receive the electromagnetic waves in this frequency range.
10. The device according to claim 1, wherein the transmission device and the receiving device have several measuring channels.
11. The device according to claim 1, wherein the transmission device and the receiving device are set up to carry out a reflection measuring on the object (O, O*).
12. The device according to claim 11, wherein an absorber (A) or a reflector (R) is arranged opposite the transmission device.
13. The device according to claim 1, wherein the transmission device and the receiving device are set up to carry out a transmission measuring at the object (O, O*).
14. The device according to claim 1, wherein the digital processing and control unit (20, 21) is set up to ascertain a movement of the object (O, O*) from the measured data.
15. The device according to claim 1, wherein several modular units (10, 11, 12, 13, 14, 15, 16) can be simultaneously coupled to the digital processing and control unit (20, 21) via the interface (S1).
16. The device according to claim 15, wherein the several modular units (10, 11, 12, 13, 14) are arranged in lines.
17. The device according to claim 16, wherein the digital processing and control unit (20) is set up to control the several modular units (10, 11, 12, 13, 14) in such a way that they each simultaneously carry out a measuring in sequences running temporally one behind the other.
18. The device according to claim 15, wherein the several modular units (10, 11, 15, 16) are arranged in different orientations in relation to the object (O, O*), and the transmission devices radiate the electromagnetic waves from different directions onto the object (O, O*), and the receiving device receives the electromagnetic waves from different directions from the object (O, O*).
19. The device according to claim 15, wherein the respective transmission devices of the several modular units (10, 11, 12, 13, 14, 15, 16) radiate electromagnetic waves with different polarization and/or in different frequency ranges, and the corresponding receiving devices of the modular units (10, 11, 12, 13, 14, 15, 16) receive the electromagnetic waves with the different polarization and/or in different frequency ranges.
20. The device according to claim 15, wherein the digital processing and control unit (20) is set up to transmit a reference signal for coherently controlling the modular units (10, 11, 12, 13, 14, 15, 16) to the modular units (10, 11, 12, 13, 14, 15, 16) via the interface (S1).
21. The device according to claim 1, comprising an image evaluation unit (30) which is part of the digital processing and control unit (20, 21), wherein the image evaluation unit (30) is set up to evaluate the image data generated by the digital processing and control unit (20, 21) and to generate output signals from this and to emit the generated output signals.
22. The device according to claim 1, comprising an image evaluation unit (30) which is modularly connected to the digital processing and control unit (20) and is set up to evaluate the image data generated by the digital processing and control unit (20) and to generate output signals from this and to emit the generated output signals.
23. The device according to claim 22, wherein the modular image evaluation unit (30) is connected to the digital processing and control unit (20, 21) by means of a further interface (S2), and the further interface (S2) is set up to transmit the image data from the digital processing and control unit (20, 21) to the image evaluation unit (30).
24. The device according to claim 22, wherein the modular image evaluation unit (30) is connected to several digital processing and control units (20, 21) and is set up to respectively evaluate the image data generated by the digital processing and control unit (20, 21) and to generate output signals from this and to emit the generated output signals.
25. The device according to claim 1, wherein the interface (S1) between the modular unit (10, 11, 12, 13, 14, 15, 16) and the digital processing and control unit (20, 21) and/or the interface (S2) between the modular image evaluation unit (30) and the digital processing and control unit (20, 21) are formed as the connection to a computer network; and wherein the digital processing and control unit (20, 21) is formed to establish anomalies when generating the image data.
26. (canceled)
27. The device according to claim 1, wherein the digital processing and control unit (20, 21) or the image evaluation unit (30) has an output interface (S3), via which the generated image data and/or output signals are emitted.
28. The device according to claim 27, wherein the output interface (S3) is formed as an IO-link interface, Ethernet or fieldbus interface.
29. The device according to claim 1, wherein the digital processing and control unit (20, 21) or the image evaluation unit (30) is formed to identify a constant symbol from the image data and to emit an error signal when this symbol is no longer identified.
30. The device according to claim 1, wherein the digital processing and control unit (20, 21) and/or the image evaluation unit (30) can be coupled to further sensors (50) and/or is set up to obtain measuring data from further sensors (50), and the digital processing and control unit (20, 21) and/or the image evaluation unit (30) is set up to include the measuring data of the further sensors (50) in the evaluation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] Other objects and features of the invention will become apparent from the following detailed description considered in connection with the accompanying drawings. It is to be understood, however, that the drawings are designed as an illustration only and not as a definition of the limits of the invention.
[0057] In the drawings,
[0058]
[0059]
[0060]
[0061]
[0062]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0063] Different exemplary embodiments of the device according to the invention are depicted in
[0064] The modular units 10, 11 are each formed in the form of an individual module, which is referred to as a high frequency front end module, as a closed functional unit. The modular units 10, 11 each have a transmission device and/or a receiving device, which is not depicted here and reference is made to
[0065] The modular units 10, 11 are connected to the digital processing and control unit 20 via an interface. The first interface S1 is formed as a wire-bound internal communication connection between the two components. In order to connect several modular units 10, 11 to the digital processing and control unit 20, the first interface S1 is formed as a bus system. With the wire-bound connection, a separate cable can be provided for each modular unit 10, 11 or the connection to the individual modular units 10, 11 is at least partially produced via the same cable. The wire-bound connection can also be looped through by the respective modular units 10, 11. Measuring data are transmitted from the modular units 10, 11 to the digital processing and control unit 20 via the first interface S1, and control signals are transmitted from the digital processing and control unit 20 to the transmission device and/or receiving device of the modular units 10, 11. In addition, the modular units 10, 11 are provided with energy from an energy supply E, as described below, via the first interface S1.
[0066] In relation to the functionality of the digital processing and control unit 20 and the image evaluation unit 30, reference is made to the description of
[0067] In addition, the image evaluation unit 30 has a third interface S3, which functions as an output interface. The third interface S3 is formed as an IO-link interface or, in other embodiments, as a fieldbus interface or as an Ethernet interface. Output signals, which are generated by the image evaluation unit 30 and, optionally, by the digital processing and control unit 20, are output via the third interface S3. Control signals and/or parameters for the digital processing and control unit 20 and/or for the image evaluation unit 30 can also be input via the output interface.
[0068]
[0069]
[0070]
[0071]
[0072]
[0073] In addition, an optical camera 50 is provided which provides optical image data of the object O to the image evaluation unit 30. The image evaluation unit uses the optical image data when evaluating the image data generated by the digital processing and control unit 20. Using the optical image data of the optical camera 50, the position, the contour and the surface of the object can already be ascertained in advance. The optical camera 40 can also be provided in other exemplary embodiments in the same way.
[0074] In further embodiments, the interfaces S1, S2 can be formed as a connection to a computer network, which functions as a cloud. In this case, the digital processing and control unit 20 or parts thereof can be implemented in the computer network. The interfaces S1, S2 and S3 can also be formed as a radio connection.
[0075] In
[0076] In this embodiment, the second modular unit 11 is constructed in the same way and has the same components and functions. The control of the second modular unit 11 is carried out by the digital processing and control unit 20 in the manner described above. In another embodiment not depicted, the two modular units 10, 11 are constructed differently and/or have different functions. For example, the two modular units 10, 11 can output electromagnetic waves with a different frequency and/or polarization. In this case, the digital processing and control unit correspondingly controls the different modular units 10, 11.
[0077] In
[0078] In
[0079] In
[0080] In
[0081] A second modular unit 16 is arranged opposite the first modular unit 15, said second modular unit also being formed as a high frequency front end module. The second modular unit 16 has a transceiver 80 and an antenna unit 81, which comprises at least one antenna not shown. Instead of the transceiver 80, a receiver can also be provided in the second modular unit 16 in the transmission measuring. The transmitted electromagnetic waves are received by the at least one antenna of the antenna unit 81 and converted by the transceiver 80 into an electrical signal that can be recorded in a metrological manner. For this, the transceiver 80 can downmix the received signal to a low baseband frequency, wherein a baseband with a frequency of 0 Hz is also possible. The antenna unit 81 and the transceiver 80 thus also function as the receiving unit. The electrical signal is then transmitted to the digital processing and control unit 20 via the first interface S1 not depicted in this Figure. The baseband signals are pre-processed and digitalized by the digital processing and control unit 20. In addition, a predetermined algorithm is applied to the baseband signals, via which an imaging method is implemented. For this, various algorithms are known for image calculation. For example, the amounts of the individual measuring points can be interpreted as pixels, which thus result in an image. The digital processing and control unit 20 is additionally set up to control the transceivers 70 and 80.
[0082] In
[0083] The common housing 40 has two tubular fixing elements 90 on the end, on which the digital processing and control unit 20 is arranged, on opposite sides. In each case, one holding rod 91 of a holding device 92 is inserted into these tubular fixing elements 90 in order to position the device according to the invention above the band conveyor F.
[0084] The five modular units 10-14 are controlled together by the digital processing and control unit 20, that is to say in such a way that the units 10-14 carry out a measuring in sequences running temporally one after the other with a predetermined temporal spacing in each case simultaneously along the line. For this, the digital processing and control unit 20 transfers an optional reference signal to the coherent controller of the modular units 10-14 via the first interface S1. When the object O moves in the running direction L of the band conveyor F, each of the five modular units 10-14 measures a measuring point of the object O with each sequence of the measuring carried out at different positions in the running direction L. The spatial distance of the measuring points results directly from the movement speed of the object O and the temporal spacing of the measuring events carried out one after the other. Since the modular units 10-14 are fixed via the holding device 92 and are thus not moved and the movement direction of the object O is predetermined by the running direction L of the band conveyor F, the movement speed of the object O can be directly ascertained from the measured data. For this, the double shifting or a tracking method of a scattering center of the object O, for example, is used. As described below in connection with
[0085] The whole image is transmitted to the image evaluation unit 30 via the second interface S2. Finally, the image evaluation unit 30 evaluates the whole image and assesses the object O, O*. If the object is identified as not to be objected to, as is the case for the two objects O* on the left-hand side, these can be processed further as usual. In contrast, if the object is identified as to be objected to, as is the case with the central object O being examined, an error signal is emitted. The object O can then be treated specifically depending on the situation. The output signals generated by the image evaluation unit are emitted to an output device 35, such as e.g., a PC (e.g., a laptop) or a mobile terminal (e.g., a smartphone or a tablet), via the output interface S3 formed as an IO link, Ethernet or fieldbus.
[0086]
[0087] Based on this three-dimensional information, suitable visualization shapes can be implemented. In
[0088] In this embodiment with a very minimal directional effect, the electromagnetic waves are radiated and received, which is why the focusing is undertaken via the algorithm. In further embodiments, the radiation and the reception of the electromagnetic waves is carried out when already focused by the use of lenses or other typical beam shaping concepts of high frequency technology. In a further embodiment, the beam shaping and focusing can be set electronically via phase shifters and/or attenuators in the waveguide. In order to achieve a physical focusing, the calculating effort for image calculating can clearly be reduced.
[0089] Next, the image data is evaluated by the image evaluation unit 30 (image postprocessing). Here, firstly the object O is identified 130. In one embodiment, a piece of machine-vision software, for example BVS-Cockpit by Balluff GmbH, is used in order to allow a user to simply carry out certain evaluation steps. In further embodiments, analytical, model-based or self-learning evaluation methods are provided, the latter using artificial intelligence, for example. The image data can be fused with measuring data of further sensors, for example the optical camera 50. Finally, output signals are generated which allow a good-bad evaluation, checking target values, a classification of states or similar. The output signals are emitted via the output interface S3.
[0090] Although only a few embodiments of the present invention have been shown and described, it is to be understood that many changes and modifications may be made thereunto without departing from the spirit and scope of the invention.