EXHAUST GAS HEATING ASSEMBLY
20220154618 · 2022-05-19
Inventors
- Thomas Tauschek (Ostfildern, DE)
- Jürgen Zavadil (Esslingen, DE)
- Markus Tüch (Bad Überkingen, DE)
- Ralf Riekers (Stuttgart, DE)
- Alexej Schacht (Salach, DE)
Cpc classification
F01N2260/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An exhaust gas heating assembly for an exhaust gas system of a combustion engine includes a heating unit housing which accommodates a flow of exhaust gas. A plurality of heating units are disposed in the heating unit housing and are elongate in the direction of a heating unit longitudinal axis (H). Each heating unit has first and second heating unit longitudinal end regions. The heating units with the first heating unit longitudinal end regions and the second heating unit longitudinal end regions are supported in relation to the heating unit housing via a support structure. At least one heating unit by way of the first heating unit longitudinal end region thereof or/and the second heating unit longitudinal end region thereof is supported on the support structure so as to be movable in the direction of the longitudinal axis (H).
Claims
1. An exhaust gas heating assembly for an exhaust gas system of a combustion engine, the exhaust gas heating assembly comprising: a heating unit housing for accommodating a flow of exhaust gas therethrough; a plurality of heating units mounted in said heating unit housing and defining respective heating unit longitudinal axes (H); each of said heating units being elongated along the heating unit longitudinal axis (H) corresponding thereto; each of said heating units having a first heating unit longitudinal end region and a second heating unit longitudinal end region; a support structure supporting said plurality of heating units at said first and second heating unit longitudinal end regions so as to be supported in relationship to said heating unit housing; and, at least one of said heating units being supported at least at one of said first and second heating unit longitudinal end regions thereof on said support structure so as to be movable in the direction of said longitudinal axis (H).
2. The exhaust gas heating assembly of claim 1, wherein each of said heating units is supported at least at one of said first and second heating unit longitudinal end regions thereof so as to be movable in the direction of the longitudinal axis (H) corresponding thereto.
3. The exhaust gas heating assembly of claim 1, wherein said support structure, in assignment to said first heating unit longitudinal end regions, includes: a first support element supported on said heating unit housing and said first support element having a plurality of pass-through openings; said pass-through openings of said first support element being penetrated by corresponding ones of said heating units; and/or, said support structure, in assignment to said second heating unit longitudinal end regions, including a second support element supported on said heating unit housing and said second support element having a plurality of pass-through openings; and, said pass-through openings of said second support element being penetrated by corresponding ones of said heating units.
4. The exhaust gas heating assembly of claim 3, wherein: the first heating unit longitudinal end region of at least one of said heating units penetrates a corresponding pass-through opening of said first support element in such a manner that the first heating unit longitudinal end region is movable relative to said first support element in the direction of said heating unit longitudinal axis (H); and/or, the second heating unit longitudinal end region of at least one of said heating units penetrates a corresponding pass-through opening of said second support element in such a manner that the second heating unit longitudinal end region is movable relative to said second support element in the direction of said heating unit longitudinal axis (H).
5. The exhaust gas heating assembly of claim 3, wherein: said first support element is flexible in the direction of the heating unit longitudinal axis (H); and, the first heating unit longitudinal end region of at least one of said heating units is set on said first support element; and/or, said second support element is flexible in the direction of said heating unit longitudinal axis (H); and, the second heating unit longitudinal end region of at least one of said heating units is set on said second support element.
6. The exhaust gas heating assembly of claim 3, wherein: said first support element is configured so as to be substantially U-shaped having first and second U-legs and a connecting web connecting said first and second U-legs; said first U-leg of said first support element is set on said heating unit housing and said pass-through openings of said first support element are provided in said second U-leg of said first support element; or/and, said connecting web of said first support element is disposed in a direction toward an inflow end of the heating unit housing, or/and said second support element is configured so as to be substantially U-shaped having first and second U-legs and a connecting web connecting said first and second U-legs thereof; a first U-leg of said second support element is set on the heating unit housing and the pass-through openings of the second support element are provided in said second U-leg of said second support element; and/or, said connecting web of said second support element is disposed in said direction toward said inflow end of the heating unit housing.
7. The exhaust gas heating assembly of claim 1, wherein at least a first heating unit of said plurality of heating units is electrically connected in the first heating unit longitudinal end region thereof with at least a second one of said plurality of heating units in the first heating unit longitudinal end region thereof and/or in the second heating unit longitudinal end region of said second heating unit, said second heating unit is electrically connected with at least a third heating unit of said plurality of heating elements in the second heating unit longitudinal end region thereof.
8. The exhaust gas heating assembly of claim 1, wherein at least a first heating unit of said plurality of heating units is electrically connected in the first heating unit longitudinal end region thereof with at least a second heating unit of said plurality of heating units and, in the second heating unit longitudinal end region thereof, is electrically connected to at least a third heating unit of said plurality of heating units.
9. The exhaust gas heating assembly of claim 1, wherein said heating units are electrically switched in parallel and/or said heating units are electrically switched in series.
10. The exhaust gas heating assembly of claim 7, wherein: said first support element has a first inner space conjointly defined by said U-legs thereof; said second support element has a second inner space conjointly defined by said U-legs thereof; at least two heating units of said plurality of heating units in their respective first heating unit longitudinal end regions are electrically connected to a further heating unit in said first inner space; and/or, at least two of said heating units of said plurality of heating units in their respective second heating unit longitudinal end regions are electrically connected in said second inner space to a further one of said heating units.
11. The exhaust gas heating assembly of claim 7, wherein: said heating unit housing has first and second housing pass-through openings; said first and second heating units penetrate said first housing pass-through opening with corresponding first heating unit longitudinal end regions thereof so as to permit said first heating unit longitudinal end regions to be mutually electrically connected outside of said heating unit housing and/or with said third heating unit; and/or, said first and second heating units penetrate said second housing pass-through opening with corresponding second heating unit longitudinal end regions thereof so as to permit said second heating unit longitudinal end regions thereof to be mutually electrically connected outside of said heating unit housing and/or with said third heating unit.
12. The exhaust gas heating assembly of claim 11, wherein: said heating unit housing has an external side and a first heating unit connection chamber for electrically connecting therein at least two of said plurality of heating units at the first heating unit longitudinal end regions corresponding thereto outside of said heating unit housing; said first heating unit connection chamber is disposed on said external side and has a cover closing off said first chamber essentially gas-tight; and/or, said heating unit housing has a second heating unit connection chamber for electrically connecting therein at least two of said plurality of heating units at the second heating unit longitudinal end regions corresponding thereto outside of said heating unit housing; and, said second heating unit connection chamber is disposed on said external side and has a cover closing off said second chamber essentially gas tight.
13. The exhaust gas heating assembly of claim 1, wherein: at least two heating units of said plurality of heating units are arranged so as to cause the corresponding longitudinal axis (H) thereof to be substantially mutually parallel; and/or, said heating unit housing defines a housing longitudinal axis (G); the respective longitudinal axes (H) of said at least two heating units conjointly define a common plane lying orthogonally to said housing longitudinal axis (G); and/or, said at least two heating units are each elongated rectilinearly along the heating unit longitudinal axis (H) corresponding thereto.
14. The exhaust gas heating assembly of claim 1, wherein: said heating unit housing has a heating unit receptacle region having a substantially rectangular internal circumferential contour with said heating units disposed in said heating unit receptacle region; said heating unit housing has an upstream connection region and downstream connection region and a substantially round internal circumferential contour in said upstream connection region; and/or, said heating unit housing has a substantially round internal circumferential contour in said downstream connection region.
15. The exhaust gas heating assembly of claim 1, wherein: at least one heating unit of said plurality of heating units comprises a jacket elongated in the direction of the heating unit longitudinal axis (H) corresponding thereto; and, said jacket has a heat conductor element within said jacket and/or said jacket, on an external side thereof, includes a heat transmission formation.
16. The exhaust gas heating assembly of claim 15, wherein: said heat transmission formation includes a plurality of heat transmission sections arranged successively in the direction of the heating unit longitudinal axis (H) corresponding to said at least one heating unit; and, said heat transmission sections of said heat transmission formation are substantially mutually parallel.
17. The exhaust gas heating assembly of claim 15, wherein: said heat transmission formation is configured in a meandering manner and includes a plurality of heat transmission sections mutually substantially in parallel; and, said heat transmission formation further includes a plurality of connection segments interconnecting said plurality of heat transmission sections one with the other.
18. The exhaust gas heating assembly of claim 15, wherein said jacket has an outer side; and, said heat transmission formation is provided on said outer side of said jacket.
19. An exhaust gas system for a combustion engine, the exhaust gas system comprising: an exhaust gas treatment unit; an exhaust gas heating assembly connected to and upstream of said exhaust gas treatment unit; said exhaust gas heating assembly including: a heating unit housing for accommodating a flow of exhaust gas therethrough; a plurality of heating units mounted in said heating unit housing and defining respective heating unit longitudinal axes (H); each of said heating units being elongated along the heating unit longitudinal axis (H) corresponding thereto; each of said heating units having a first heating unit longitudinal end region and a second heating unit longitudinal end region; a support structure supporting said plurality of heating units at said first and second heating unit longitudinal end regions so as to be supported in relationship to said heating unit housing; and, at least one of said heating units being supported at least at one of said first and second heating unit longitudinal end regions thereof on said support structure so as to be movable in the direction of said longitudinal axis (H).
20. The exhaust gas system of claim 19, wherein said exhaust gas treatment unit includes a catalytic converter and/or a particle converter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The invention will now be described with reference to the drawings wherein:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033]
[0034] The heating unit housing 16 is constructed having three regions which are successive in the direction of a housing longitudinal axis G. A heating unit receptacle region 22 in which the heating unit housing 16 having a substantially rectangular, for example, a square, internal circumferential contour, is configured and provided in the center. The heating housing unit 16 on the inflow end 18 is configured having an upstream connector region 24 having a substantially round, for example circular, internal circumferential contour. Likewise, the heating unit housing 16 on the outflow end 20 is configured having a substantially round, for example circular, internal circumferential contour, providing a downstream connector region 26. The heating unit housing 16 in the upstream connector region 24 and in the downstream connector region 26, both in a respective approximately funnel-type transition region 28, 30 transitioning to the heating unit receptacle region 22, can be connected to other system regions of an exhaust gas system.
[0035] A plurality of heating units 32 which, in the heating unit receptacle region 22, are constructed so as to be substantially mutually identical are provided in the interior space enclosed by the heating unit housing 16. Each heating unit 32 includes a jacket heating conductor which is elongate in the direction of a heating unit longitudinal axis H, the jacket heating conductor having a tubular, substantially rigid, jacket 34 which is constructed using a metallic material, for example, and a heating conductor element 36 which runs in the interior of the jacket 34 and by an insulation material is held so as to be electrically insulated in relation to the jacket 34. In each heating unit 32 a heat transmission formation 38 is provided on an external side of the jacket 34, the heat transmission formation 38 in the configuration illustrated having in each case a meandering structure having a plurality of plate-type heat transmission portions 40 which are successive in the direction of the heating unit longitudinal axes H and in a central region are penetrated by the respective jacket 34, for example. The heat transmission portions 40 which are successive in the direction of the heating unit longitudinal axes H are connected to one another in bend-type connection regions 42. The heat transmission formations 38 can be connected to the jackets 34 which in each case penetrate the former by way of a press-fit or by heat shrinking, or/and can be attached to the jackets 34 in a materially integral manner, for example by brazing or the like.
[0036] Each of the heating units 32 has a first heating unit longitudinal end region 44, lying at the top in
[0037] Each of the two U-shaped support elements 48, 50 of the support structure 52 has a first U-leg 54, 56 which is fixed on the internal surface of the heating unit housing 16 by a materially integral connection, for example, such as brazing or welding, for example, as well as a second U-leg 62 64 which is connected to the first U-leg 54, 56 by way of a respective connecting web 58, 60. Support element passage openings 66, 68, which are provided by rim holes, for example, are formed in the second U-legs 62, 64 of the support elements 48, 50, the heating elements 32 by way of the respective jacket 34 thereof extending through the support element passage openings 66, 68 such that the heating units 32 in the region of the first heating unit longitudinal end regions 44 thereof and the second heating unit longitudinal end regions 46 thereof are supported on the support elements 48, 50 and via the latter supported on the heating unit housing 16.
[0038] The heating units 32 are connected to one another in an electrically conducting manner in support element interior spaces which are delimited by the U-legs 54, 62 and 56, 64, respectively, and the connecting webs 58, 60. To this end, plate-type connection elements 70, for example from a sheet-metal material, which are attached by way of a materially integral connection, for example, such as brazing, for example, to the heating conductor elements 36 of the heating elements 32 to be connected to one another in an electrically conducting manner, can be used. In the configuration illustrated in
[0039] It can be seen in
[0040] In those regions in which the heating units 32 in the first heating unit longitudinal end regions 44 thereof penetrate the second U-leg 62 of the first support element 48, the heating units 32 by way of the respective jacket 34 thereof can be set on the second U-leg 62 by way of a materially integral connection, for example by brazing. Likewise, the heating units 32 in the second heating unit longitudinal end regions 46 thereof can be set on the second U-leg 64 of the second support element 50 by way of a materially integral connection, for example by brazing. The two support elements 48, 50 per se are flexible, thus deformable, in the direction of the heating unit longitudinal axes H of the heating units 32 such that a longitudinal variation D of the heating units 32 which arises when heating or cooling, respectively, can be absorbed by the flexibility, thus the elastic deformation of the support elements 48, 50 because the heating units 32 in the first and the second heating unit longitudinal end regions 44, 46 thereof are supported on the support structure 52 so as to be movable in the heating unit longitudinal direction H, in particular supported conjointly with the respective second U-leg 62 or 64, respectively, so as to be movable in the direction of the heating unit longitudinal axes H. Excessive stress on the connection regions between the heating units 32 and the support elements 48, 50 in expansion or contraction, respectively, of the heating units 32 in the direction of the heating unit longitudinal axes H thereof, which repeatedly arises during operation, is thus avoided.
[0041] As a result of the choice of the material, or else the shaping, respectively, of the support elements 48, 50, the latter can be adapted to the mass of the heating units 32 in such a manner that any excitation of the vibration can be avoided during operation. The elastic deformation capability of the support elements 48, 50 in the direction of the heating unit longitudinal axes H can furthermore be chosen such that a lateral deflection movement of the heating units 32, which in principle extend in a substantially rectilinear manner in the direction of the heating unit longitudinal axes H, is avoided in particular during heating of the heating units 32 which arises in the heating operation, and thus during the expansion of the heating units 32 in the direction of the heating unit longitudinal axes H, this also avoiding mutual contact between directly adjacent heating units 32.
[0042] In an alternative type of configuration, the heating units 32 by way of the respective jackets 34 thereof can be held by a press-fit in the support element passage openings 66, 68, or the rim holes formed in the region of these support element passage openings 66, 68, respectively. This press-fit can be so firm that a fixed connection to the support elements 48, 50 is created as a result, and the heating units 32 in the first and the second heating unit longitudinal end regions 44, 46 thereof, conjointly with the respective second U-legs 62, 64 of the support elements 48, 50, can move in the direction of the heating unit longitudinal axes H.
[0043] In a further alternative configuration, the heating units 32 in the first and the second heating unit longitudinal ends 44, 46 thereof can be supported in the support element passage openings 66, 68 so as to be movable in the direction of the heating unit longitudinal axes H. In this configuration, the support elements 48, 50 can thus be configured so as to be substantially rigid so that the mobility of the heating units 32 in the respective heating unit longitudinal end regions 44, 46 thereof is guaranteed in that the heating unit longitudinal end regions 44, 46 in the respective second U-legs 62, 64, or the support element passage openings 66, 68 formed therein, respectively, can be displaced in the direction of the heating unit longitudinal axes H. Also in this configuration, the jackets 34 of the heating units 32 for a fundamentally defined mounting can be held in the respective support element passage openings 66, 68 while generating a friction-fit, wherein this friction-fit is fundamentally configured such that a relative movement between the heating unit longitudinal end regions 44, 46 and the second U-legs 62, 64 can arise during a thermal expansion or contraction of the heating units 32.
[0044] As a result of this relative mobility of the heating units 32 in relation to the support elements 48, 50, it is achieved that the movement of the heating units 32 is fundamentally decoupled from the support elements 48, 50 in such a manner that an excitation of vibrations of the heating units 32 by way of the resonance frequency of the latter cannot take place when vibrations arise in an exhaust gas system.
[0045] The different types of attachments of the heating units 32 to the support elements 48, 50 described above can in principle be combined with one another. The heating units 32 in the first heating unit longitudinal end regions 44 thereof and the second longitudinal end regions 46 thereof can thus be attached to the support elements 48, 50, or the second U-legs 62, 64 of the latter, respectively, in the same manner. Alternatively, it is possible for a fixed attachment, for example by way of a materially integral connection or by way of a firm press-fit, to be generated in one of the heating unit longitudinal end regions 44, 46, for example, while the heating units 32 in the other of the two heating unit longitudinal end regions 44, 46 can be received so as to be displaceable in the respective assigned support element passage openings 66 and 68, respectively. For the avoidance of vibration excitations it is however advantageous for the heating units 32 in both heating unit longitudinal end regions 44, 46 to be attached to the support elements 48 in the same manner.
[0046] An alternative configuration of an exhaust gas heating assembly 10 is illustrated in
[0047] The heating units 32 by way of the first and the second heating unit longitudinal end regions 44, 46 thereof are supported in the previously described manner on the support elements 48, 50, or the second U-legs 62, 64, thereof, respectively, in such a manner that the heating unit longitudinal end regions 44, 46 in the event of a thermally induced longitudinal variation can move in the direction of the heating unit longitudinal axes H.
[0048] Additionally, the heating units 32, by way of the first and the second heating unit longitudinal end regions 44, 46 thereof, also penetrate housing passage openings 76, 78 that are provided in the heating unit housing 16 in the heating unit receptacle region 22. The heating units 32 in the event of a thermally induced longitudinal variation can thus move in the region of the housing passage openings 76, 78. In order to avoid any leakage of exhaust gas in the region of the housing passage openings 76, 78 here, a first heating unit connection space 80, which is formed on the external side of the heating unit housing 16 and in which the heating units 32 in the first heating unit longitudinal end regions 44 thereof are connected to one another in a conducting manner, and a second heating unit connection space 82, in which the heating units 32 in the second heating unit longitudinal end regions 46 thereof are connected to one another in an electrically conducting manner, are sealed in a gas-tight manner by a respective lid-type cover element 84, 86 which is substantially curved. The cover elements 84, 86 can be attached to the heating unit housing 16 by way of a materially integral connection, for example brazing or welding. The conduits 72, 74 which are required for connecting the heating units 32 to the voltage source that lies outside the heating unit housing 16 and to which the two outermost heating units 32 are connected in an electrically conducting manner, here also penetrate the cover element 84 and in the cover element 84 are sealed in a gas-tight manner in relation to the latter.
[0049] A total of six heating units 32 are mutually switched in series also in the configuration illustrated in
[0050] The configuration of
[0051] An alternative configuration of an exhaust gas heating assembly 10 is illustrated in
[0052] It is to be pointed out that in this configuration, or also in the previously described configurations, respectively, in which each heating unit 32 has a heat transmission formation 38 which is assigned exclusively to the heating unit 32, a respective heat transmission formation 38 can also be structured in another way. For example, a plurality of plate-type heat transmission portions which are separately constructed can thus be provided on the respective jacket 34. In principle, a heat transmission formation 38 of this type could also have a structure which surrounds a respective jacket 34 in the manner of a coil.
[0053]
[0054]
[0055]
[0056]
[0057] The examples for the parallel or serial arrangement, respectively, of different heating units 32 described above with reference to
[0058] In the exhaust gas heating assembly described above, efficient heating of the exhaust gas flow passing through the heating unit housing is achieved without excessive stress arising in those regions in which the heating units are supported in relation to the heating unit housing, the excessive stress being introduced as a result of a thermal longitudinal variation of the heating units during the heating operation of the exhaust gas heating assembly. The exhaust gas heating unit enables efficient heating of the exhaust gas flow surrounding the heating units such that the exhaust gas, in particular in a start-up phase of the combustion operation, can transmit the heat absorbed in the exhaust gas to an exhaust gas treatment assembly positioned downstream, for example a catalytic converter or a particle filter, respectively, in order for the latter to be heated and thus to be brought to a state in which an efficient treatment of the exhaust gas and thus an efficient reduction of the proportion of pollutants contained in the exhaust gas can be achieved in an ideally rapid manner.
[0059] As a result of the configuration of the heating unit housing having the downstream connector region, which adjoins the heating unit receptacle region so as to widen in the manner of a funnel and in which a transition to a round, for example circular or elliptic, cross-sectional contour is achieved, the heating unit housing can be integrated into an exhaust gas system in such a manner that an exhaust gas treatment assembly that follows downstream can be easily connected. For example, the exhaust gas heating unit having the heating unit housing can provide the funnel region which is provided in an upstream part of an exhaust gas treatment assembly in general.
[0060] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.