HORIZONTAL MULTI DIAMOND WIRE SAW CUTTING MACHINE

Abstract

A horizontal multi diamond wire saw cutting machine in a closed loop running in a coaxial motion toward stone blocks allowing a cutting force direction to each other, the cutting direction of DW is in horizontal motion-whether stone blocks toward machine or machine running toward blocks- and tension system made of one tension pulley because of one DW running within machine, in addition the running of DW is by several drive wheels, set of drive wheels run by one shaft in clockwise motion, another set run by another shaft in counter clockwise motion. Each drive wheel supported by sprag clutch which allow pulling DW for the cutting speed and allow DW to be tensioned in all drive wheels by one tensioned pulley which is tightened by linear stroke by a jack with a set tension value. Further, a portable machine to be held within block and cutting execution.

Claims

1. A horizontal diamond wire saw cutting machine comprising: multiple diamond wire saw elements, each being configured to operate in a closed loop run in; a direction towards another of the diamond wire saw elements each other; and in a different elevation and in parallel to the closed loop run of the other of the diamond saw elements: wherein: the closed loop run of each of the diamond wire saw elements operates with a separate tension pulleys and a separate drive wheel running in rotation opposite to that of the other of the diamond wire saw elements; and each drive wheel operates with a clutch bearing to allow cutting in one direction and free motion to another direction for tensioning the cutting tools with tension pulley or tensioning a set of drive wheel.

2. The horizontal diamond wire saw cutting machine, further being configured for cutting stone in a quarry.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0027] FIG. 1

[0028] Drawing shown in FIG. 1 is the main structural assembly drawing of the entire machine with three planar views and one 3D isometric view. The components which the drawing comprises are mentioned below. [0029] Machine Has 2×100 HP motor on Both side for Driving Saw Wire [0030] And 1×3 HP for machine Movement [0031] And 7 Hp water pump for coolant water [0032] Rack and pinion Gear system for machine movement. [0033] Easy to open covers for maintenance [0034] Independent tension system for wire tension. [0035] Wire Guide Rollers to get each slab at perfect thickness. [0036] Length:12000 MM [0037] Width:7000 MM [0038] Overall Height: 3200 MM [0039] Cutting Area length:12000 MM [0040] Cutting Area Width:1850 MM [0041] Cutting Area Height: 1000 MM

[0042] FIG. (2)

[0043] FIG. A-Model for separates closed loop DW around cutting object (below)

DESCRIPTION OF EMBODIMENTS

[0044] The present invention is done description in more detail below in conjunction with accompanying drawing: In conjunction with FIG. 1, the Multiwire saw machine comprises of, 1.guided railing system assembled and fixed to the floor by ground bolts, 2. rack and pinion dual drive system with drive motor and heavy duty bearing assisted wheels on both sides of the rail guide system, 3. Heavy duty structural gantry assembly connecting the dual drive units and housing the, 4. wire driving drum connected to the electrical motor through belt drive system and 5. tension pully driving unit with pneumatic cylinder assemblies. 6. Cooling water system with pumping unit and spray nozzle manifold. 7. Plc controlled electrical control panel.

[0045] Although this invention is described in terms of specific embodiments, it is not limited thereto, as would be understood by those skilled in the art, numerous variations are possible wherein the scope of the invention, without departing from the spirit and nature thereof.

Examples

INDUSTRIAL APPLICABILITY

[0046] The size of the machine will be 12 m×7 m×3.2 m. The machine will be able to produce 32 Slide Per turn [0047] Variable speed control for machine movement come in handy. [0048] Ideal for stone, marble, Granite Cutting. [0049] Designed for high rate of cutting. [0050] Designed to cut each slab with same thickness. [0051] Designed that Comes with emergency stop and Coolant water spray. [0052] Working of machine is horizontal for easy handling [0053] Designed in such away as it is Simple to use and operate.

REFERENCE SIGNS LIST

[0054] WSM-Wire Saw Machine [0055] DW-Diamond Wire

CITATION LIST

[0056]

TABLE-US-00001 Publication number Publication date Title CN101859122A 2010 Oct. 13 Automatic electrical control system for wire saw machine CN101982276A 2011 Mar. 2 Cutting machine in underwater pipeline CN102229009A 2011 Nov. 2 Variable structure adaptive feed type rope saw CN103600429A 2014 Feb. 26 Driving device of rope sawing machine WO2014106081A1 2014 Jul. 31 Diamond, LlcSawing system, sawing support structure and a wire replacement unit and method US4832411A 1989 May 12 Method and apparatus for cutting reinforced concrete US4893607A 1990 Jan. 10 Wire drive apparatus for wire saw US5173250A 1992 Dec. 22 Apparatus for demolishing biological shield wall of a nuclear reactor and a method of demolishing the same US5193518A 1993 Mar. 16 Portable wire saw

PATENT LITERATURE

[0057] The WSM Machine invention has been carried out in 3 phases as briefed below after an year long observations, group discussions, studies and analysis of actual worksite procedures and difficulties by the inventor and the research team [0058] Phase 1-3D Design, Material and Component Selection [0059] Creating subassemblies and consolidating all parts and creating final assembly [0060] Remodeling all needed parts to make them compatible for fabrication [0061] Identifying all standard parts and parts that should be fabricated [0062] Applying material grade and machining tolerances for each parts and adding welding grade and standards [0063] Selection of fasteners and preparing list and tensioning load data selection [0064] Making final intelligent assemblies and subassemblies drawings and simulation [0065] 3D Detailed Design along with component selection [0066] Phase 2—Drawing and Bom Making [0067] Provide components shop drawings/fabrication drawings [0068] Provide BOM, Hole table/Weldment cut list of both fabricated parts and standard components with supplier reference [0069] Drawings [0070] Phase 3—analysis And Electrical drawings [0071] Analysis of subassemblies and assemblies with machine safety standards [0072] Electrical/electronic/control system design, prepare BOM and Wiring diagram [0073] Provide lubrication system and cooling system design maintenance guideline notes [0074] Provide overall machine design review and simulation

Non Patent Literature

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