Catcher device for a downhole tool
11332990 · 2022-05-17
Assignee
Inventors
Cpc classification
E21B27/00
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
E21B34/142
FIXED CONSTRUCTIONS
International classification
E21B41/00
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
Abstract
A downhole catcher device comprises a catching mechanism which is configured to be transferable between a first mode and a second mode. The catching mechanism is further configured for passing by a first operation element if the catching mechanism is in the first mode and for catching a second operation element if the catching mechanism is in the second mode. The transfer between the first and the second mode is triggered (or effected) by a downhole tool which is operated by the second operation element.
Claims
1. A downhole catcher device, the catcher device comprising: a catching mechanism being transferable between a first mode and a second mode: the catching mechanism being configured for passing by a first operation element if the catching mechanism is in the first mode; and the catching mechanism being configured for catching a second operation element if the catching mechanism is in the second mode; the catching mechanism comprising a diverter; the catcher device further comprising a catching path and a bypass path radially adjacent to the catching path; wherein the diverter includes an inlet and an outlet; wherein the outlet is fluidically coupled to the inlet; wherein in the first mode the outlet is located facing the bypass path thereby allowing the first operation element to pass through the catching mechanism; and wherein in the second mode the outlet is facing the catching path thereby directing the second operation element into the catching path and catching the operation element in the catching mechanism.
2. The catcher device according to claim 1, further comprising a first coupling element for coupling the catching mechanism to a second coupling element of a downhole tool located upstream the catching mechanism, wherein a movement of the first coupling element transfers the catching mechanism from the first mode to the second mode, in particular wherein the first coupling element forms at least part of a swivel coupling.
3. The catcher device according to claim 2, the diverter being movable from a first position into a second position wherein the first position corresponds to the first mode and the second position corresponds to the second mode; wherein the movement of the first coupling element is an axial movement in a first direction and wherein a movement of the diverter from the first position to the second position includes a rotational movement crosswise the axial movement.
4. The catcher device according to claim 3, further comprising a guiding mechanism which translates the axial movement into the rotational movement, wherein the guiding mechanism includes a guide pin and guide groove arrangement.
5. The catcher device according to claim 1 further comprising: an obstructing element; the obstructing element obstructing the catching path in the first mode, wherein the obstructing element is a leaf spring being bent out of the catching path in the second mode.
6. The catcher device according to claim 1, wherein the catching mechanism is transferable from the second mode into the first mode; the catcher device further comprising a delay device which delays a transfer of the catching mechanism from the second mode into the first mode.
7. The catcher device according to claim 6, the catcher device further comprising a first coupling element for coupling the catching mechanism to a second coupling element of a downhole tool located upstream the catching mechanism, wherein a movement of the first coupling element transfers the catching mechanism from the first mode to the second mode, wherein the first coupling element forms at least part of a swivel coupling; the catching mechanism comprising a diverter, the diverter being movable from a first position into a second position wherein the first position corresponds to the first mode and the second position corresponds to the second mode; further wherein the movement of the first coupling element is an axial movement in a first direction and wherein a movement of the diverter from the first position to the second position includes a rotational movement crosswise the axial movement; the catcher device further comprising a guiding mechanism which translates the axial movement into the rotational movement, wherein the guiding mechanism includes a guide pin and guide groove arrangement; and wherein the delay device includes a bias element biasing the guiding mechanism such that upon a return movement of the first coupling element in a return direction the guiding mechanism follows the movement of the first coupling element, thus delaying a return from the second position into the first position.
8. The catcher device according to claim 6, wherein the delay device is hydraulically operated, electromagnetically operated, and/or mechanically operated.
9. The catcher device according to claim 6, wherein a delay time, by which the transfer of the catching mechanism from the second mode into the first mode is delayed, is adapted to catch the second operation element and at least one third operation element before the return to the first mode, wherein the second operation element is an activating element and the at least one third operation element is a deactivating element.
10. The catcher device according to claim 1, further comprising a hollow catcher body; and a catcher cage within the hollow catcher body; wherein the catcher cage is axially movable with respect to the hollow catcher body.
11. The catcher device according to claim 10, the catcher device further comprising a first coupling element for coupling the catching mechanism to a second coupling element of a downhole tool located upstream the catching mechanism, wherein a movement of the first coupling element transfers the catching mechanism from the first mode to the second mode, wherein the first coupling element forms at least part of a swivel coupling; the diverter being movable from a first position into a second position wherein the first position corresponds to the first mode and the second position corresponds to the second mode; further wherein the movement of the first coupling element is an axial movement in a first direction and wherein a movement of the diverter from the first position to the second position includes a rotational movement crosswise the axial movement; and wherein the diverter and the catcher cage are rotatable with respect to each other.
12. The catcher device according to claim 10, the catcher device further comprising a first coupling element for coupling the catching mechanism to a second coupling element of a downhole tool located upstream the catching mechanism, wherein a movement of the first coupling element transfers the catching mechanism from the first mode to the second mode, wherein the first coupling element forms at least part of a swivel coupling; the diverter being movable from a first position into a second position wherein the first position corresponds to the first mode and the second position corresponds to the second mode; further wherein the movement of the first coupling element is an axial movement in a first direction and wherein a movement of the diverter from the first position to the second position includes a rotational movement crosswise the axial movement: the catcher device further comprising a guiding mechanism which translates the axial movement into the rotational movement, wherein the guiding mechanism includes a guide pin and guide groove arrangement; wherein the guiding mechanism is partially provided by the catcher cage, and wherein the guiding mechanism is provided by the diverter and the catcher cage.
13. A downhole tool, the downhole tool comprising: a hollow tool body connected to the down hole catcher device according to claim 1; and a coupling element movable within the hollow tool body and being coupleable to a coupling element of the catching mechanism of the catcher device.
14. A tool and catcher combination comprising the catcher device according to claim 2; and a downhole tool comprising the second coupling element coupled to the first coupling element of the catcher device, wherein the downhole tool is a bypass tool and the movable element is a valve sleeve movable to selectively open or close bypass ports of the bypass tool.
15. The tool and catcher combination according to claim 14, wherein rolling bearing elements are provided between the first coupling element and the second coupling element.
16. The tool and catcher combination according to claim 15, wherein the first coupling element comprises a first groove; the second coupling element comprises a second groove, the second groove facing the first groove; the rolling bearing elements are running in both the first groove and the second groove to thereby allow a rotation of the first coupling element with respect to the second coupling element and to limit an axial movement of the first coupling element and the second coupling element with respect to each other.
17. A method of operating a downhole catcher device according to claim 1, the method comprising: transferring the catching mechanism between the first mode for passing by the first operation element and the second mode for catching the second operation element.
18. The method of claim 17 further comprising: maintaining the catching mechanism in the second mode for a time period sufficient to catch the second operation element and at least one third operation element, wherein the second operation element is an activating element and the at least one third operation element is a deactivating element.
19. The method of claim 17, the method further comprising moving the diverter from a first position into a second position, wherein the first position corresponds to the first mode and the second position corresponds to the second mode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) The illustration in the drawings is schematic. It is noted that in different figures, similar or identical elements are provided with the same reference signs or with reference signs which differ only in the first digit. Accordingly, the description of the similar or identical features is not repeated in the description of subsequent figures in order to avoid unnecessary repetitions. Rather, it should be understood that the description of these features in the preceding figures is also valid for the subsequent figures unless explicitly noted otherwise.
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(20) According to an embodiment, the tool and catcher combination 100 comprises a downhole tool 102, for example a multiple activation circulation tool, and a downhole catcher device 104. In accordance with an embodiment, the downhole tool 102 and the downhole catcher device 104 form part of a string, for example a drillstring or a coiled tubing. According to an embodiment, the downhole tool 102 and the catcher device 104 are mounted/mountable to each other, e.g. by threads 106. According to an embodiment, the downhole tool 102 comprises a hollow tool body 103 and the catcher device 104 comprises a hollow catcher body 105. According to an embodiment, the threads 106 are provided on the hollow tool body 103 and on the hollow catcher body 105.
(21) According to an embodiment, the catcher device 104 comprises a first coupling element 108 movable with respect to (e.g. moveable within) the hollow catcher body 105. According to an embodiment, a movement of the first coupling element 108 transfers a catching mechanism 109 from a first mode to a second mode. According to an embodiment, the catching mechanism 109 comprises a movable element 110 (also referred to as first moveable element; e.g. an axially moveable element or a diverter, embodiments of which are described later in greater detail). According to a further embodiment, the first coupling element 108 is attached to or provided by the first movable element 110 of the catcher device. In accordance with embodiments of the herein disclosed subject matter, the term “axially movable” means movable in an axial direction 111, i.e. parallel to a longitudinal axis of the string.
(22) According to a further embodiment, the downhole tool 102 comprises a second coupling element 112 movable with respect to (e.g. moveable within) the hollow tool body 103. According to an embodiment, the downhole tool 102 further comprises a movable element 114 (partially shown in sectional view in
(23) According to an embodiment, the first coupling element 108 and the second coupling element 112 are coupleable (or coupled) with each other so as to transfer forces (e.g. axial forces and/or rotational forces (torques)) between the first coupling element 108 and the second coupling element 112 in the axial direction 111. According to an embodiment, the first coupling element 108 and the second coupling element 112 are coupleable (or coupled) by a swivel coupling. According to a further embodiment, the first movable element 110 of the catcher device 104 and the movable element 114 of the downhole tool 102 are coupleable (coupled) via the first coupling element 108 and the second coupling element 112 so as to transfer forces in the axial direction 111 between the first movable element 110 and the movable element 114.
(24) According to an embodiment, the tool and catcher combination 100 comprises a delay device 118 which delays a transfer of the catching mechanism 109 from the second mode into the first mode. According to an embodiment, the delay device 118 is configured to delay the transfer of the catching mechanism 109 from the second mode into the first mode with respect to the movement of the movable element 114. For example, according to an embodiment the second operation element 116 is removed from the seat 115 by pushing (shearing) the second operation element 116 through the seat 115. Upon release of the second operation element, the second operation element does not exert a force on the movable element 114. According to an embodiment this allows the movable element 114 to return to its closed position (e.g. by action of by bias element). Although the second operation element 116 needs some time to travel from the seat 115 to the catching mechanism 109, the delay device ensures that the catching mechanism 109 is long enough in the second mode to catch the second operation element 116.
(25) According to an embodiment, the delay device is coupled with the catching mechanism to delay the transfer from the second mode into the first mode.
(26) According to an embodiment, the delay device 118 is part of the downhole tool 102. According to a further embodiment, the delay device 118 is coupled to (e.g. attached to) the movable element 114 of the downhole tool 102. According to an embodiment, the delay device 118 is coupled to (e.g. comprises) the second coupling element 112.
(27) In accordance with embodiments of the herein disclosed subject matter, in the second mode any operation element, e.g. the second operation element 116, is caught by the catching mechanism whereas in the first mode operation elements are passed by (are not caught by the catching mechanism).
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(29) Except for the delay device, the tool and catcher combination 200 is similar to the tool and catcher combination 100 shown in
(30) According to a further embodiment the delay device 118 is part of the catcher device 104. For example, according to an embodiment the delay device 118 is coupled to (e.g. attached to) the first movable element 110 of the catcher device. According to a further embodiment, the delay device is coupled to (e.g. comprises) the first coupling element 108. However, the delay device may be located at any other suitable location, e.g. opposite the first coupling element 108.
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(32) According to an embodiment, the catching mechanism comprises a diverter 120 the diverter being movable from a first position (corresponding to the first mode) into a second position (corresponding to the second mode) and vice versa. According to an embodiment, the catcher device 109 comprises a catching path 124 and a bypass path 126 separated by a cage portion 125. The diverter 120 includes an inlet 128 and an outlet 130 which are fluidically coupled, e.g. by a flow path as indicated by the dashed lines at 132. The inlet 128 is fluidically coupled to the downhole tool 102 (not shown in
(33) According to an embodiment, the transfer of the catching mechanism 109 between the first position and the second position is performed by rotation of the diverter 120 with respect to the catching path 124. According to an embodiment, the diverter is configured for rotation in a plane which is crosswise the axial direction 111, e.g. in a circumferential direction indicated at 122 in
(34) According to an embodiment, the delay device 118 comprises a bias element 134 which biases the catching path 124 (or the catcher cage which defines the catching path 124) and, in an embodiment (and depending on the relative position) also the diverter 120, into a return direction 136, i.e. in a direction corresponding to a transfer from the second mode into the first mode.
(35) According to an embodiment, the return direction 136 is parallel to the axial direction 111 and corresponds to the direction in which the movable element 114 of the downhole tool 102 returns from an activated position (e.g. with the operation element 116 in the seat 115) to a deactivated position (e.g. without operation element 116 in the seat 115). The bias element 134 may be a spring or any other suitable device and may be mounted between the catcher cage and the hollow catcher body 105. According to an embodiment, the delay device 118 (and in particular the bias element 134) is located downstream the catching path 124, i.e. at an end face 138 of the catching path 124 that is opposite diverter 120, e.g. as shown in
(36) According to a further embodiment, the catching path 124 is not axially biased but is rotationally biased in a rotational return direction that corresponds to a transfer from the second mode into the first mode. Such a rotational biasing may be effected for example by a torque exerting spring (mounted e.g. between the catching path 124/catcher cage and the hollow catcher body 105.
(37) Based on the aforementioned principles, embodiments and examples, in the following a more detailed example an implementation of the herein disclosed subject matter is provided. In particular, the operation of a catcher device according to embodiments of the herein disclosed subject matter is described. However, a person of ordinary skill in the art will understand that particular embodiments described hereinafter may be replaced by alternative embodiments described above without departing from the scope of the herein disclosed subject matter.
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(39) The catcher device 204 comprises a catching mechanism 109 according to embodiments of the herein disclosed subject matter. In particular, the catching mechanism 109 comprises a diverter 120, a catching path 124, a bypass path 126 and a bias element 134 as delay device. Further, in accordance with an embodiment the catcher device 204 comprises an obstructing element 140 in the form of a leaf spring. In the first mode of the catcher device 204 the obstructing element 140 is obstructing the catching path 124.
(40) According to an embodiment, the catching path 124 and the bypass path 126 are defined by a catcher cage 141. According to a further embodiment, the catcher cage 141 is located in a cavity 145 of a hollow catcher body 105.
(41) According to a further embodiment, the bias element 134 is biasing the catcher cage 141 and hence the catching path 124 upwardly (i.e. in upstream direction). According to an embodiment, the diverter 120 and the catcher cage 141 are configured to rotate freely in the cavity 145.
(42) According to an embodiment, the downhole tool 202 comprises an elongation element 142 which is coupled between the diverter 120 and the movable element 114 (not shown in
(43) In accordance with an embodiment, the catcher device 204 further comprises a guiding mechanism 144 which translates an axial movement of the diverter 120 with respect to the bypass path 126 (i.e. with respect to the catcher cage 141 in an embodiment) into a rotational movement of the diverter 120 with respect to the bypass path 126. In accordance with an embodiment, the guiding mechanism 144 includes a groove 146 in the diverter 120 and a guide pin of the catcher cage 141 running in the groove 146 (the guide pin is not shown in
(44) According to an embodiment, the diverter 120 includes a protrusion 148 which obstructs the bypass path 126 in the second position whereas the obstructing element 140 obstructs the catching path 124 in the first position of the catching mechanism 109.
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(48) According to an embodiment, the diverter 120 comprises a guiding mechanism in the form of at least one guide groove 146 and at least one corresponding guide pin 147 of a guide pin and guide groove arrangement. For example, according to an embodiment the guide pin and guide groove arrangement comprises two or more guide grooves 146 and the two or more guide pins 147, e.g. three guide grooves 146 and three guide pins 147. Two or more guide pins and guide grooves reduce the mechanical load on each guide pin and guide groove and may reduce an uneven load on the diverter 120.
(49) In accordance with an embodiment, the swivel coupling 150 includes rolling bearing elements 152 such as balls which are inserted into the space between the first coupling element 108 and the second coupling element 112 through a through hole in the diverter 120 which is closed by a screw 154.
(50) In accordance with an embodiment, in the first mode the flow path 132 between the inlet 128 of the diverter and the outlet 130 of the diverter guides the first operation element to the outlet 130 and to the bypass path 126. In particular, in the first mode the outlet 130 is facing the bypass path 126. Further, in order to prevent the first operation element from entering the catching path 124 in the first mode the obstructing element 140 is obstructing the inlet to the catching path 124.
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(52) In accordance with an embodiment, fluid pressure acting on a second operation element 116 in the seat 115 has moved the movable element 114 downwardly, i.e. in the downward direction which corresponds to the axial direction 111 shown in
(53) It is noted that in
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(58) After pushing in the second operation element 116 through the seat 115, the third operation elements 160 follow the second operation element 116 downstream, i.e. in a direction towards the catcher device 204. Further, after pushing the second operation element 116 through the seat 115, the downward force on the moveable element 114 at least reduces and hence the movable element 114 moves in upstream direction under the action of a bias element 164 of the downhole tool 202. Due to the axial coupling of the diverter 120 to the movable element 114, also the diverter 120 moves upward, together with the movable element 114. However, due to the expanding bias element 134 which effects the catcher cage 141 to follow the upward movement of the diverter 120, for a certain amount of upward movement (e.g. for the expansion length of the bias element 134) the relative position of the diverter 120 and the catcher cage 141 does not change. Further, as long as the catcher cage 141 follows the upward movement of the diverter 120 (i.e. as long as the relative position of the diverter 120 and the catcher cage 141 does not change) the catching mechanism 109 does not change mode from the second mode to the first mode. Therefore, the time duration during which the catcher cage 141 follows the upward movement of the diverter 120 is also referred to as delay time herein. Viewed differently, the delay device embodied by the bias element 134 delays the transfer of the catching mechanism from the second mode into the first mode after the triggering of the return movement (upward movement) of the movable element 114 of the downhole tool. This allows the second operation element 116 and, if present, the at least one third operation element 160 to enter the catching path 124 before the catching mechanism 109 of the catcher device 204 returns to the first mode, as shown in greater detail in
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(60) Again in the first mode, the catching mechanism retains the second and third operation elements 116, 160 in the catching path 124 while allowing a first operation element 166 to enter the bypass path 126, and to thereby bypass the catching path 124 to operate for example a downhole tool downstream the catcher device 204.
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(65) It should be noted that any entity disclosed herein (e.g. components, elements and devices) are not limited to a dedicated entity as described in some embodiments. Rather, the herein disclosed subject matter may be implemented in various ways and with various granularity on device level or method step/function level while still providing the specified functionality. Further, it should be noted that according to embodiments a separate entity (e.g. an element, device, etc.) may be provided for each of the functions disclosed herein. According to other embodiments, an entity (e.g. an element, device, etc.) is configured for providing two or more functions as disclosed herein. According to still other embodiments, two or more entities are configured for providing together a function as disclosed herein.
(66) Further, although some embodiments refer to specific entities, e.g. an compression spring, it should be understood that each of these references is considered to implicitly disclose in addition a respective reference to the corresponding general term (e.g. a bias element which may be configured to act in extension or in compression, in axial direction or in rotational direction) and/or to the respective function (e.g. biasing). Also other terms which relate to specific techniques are considered to implicitly disclose the respective general term with the specified functionality.
(67) Further, it should be noted that while the exemplary downhole tools and catcher devices in the drawings comprise a particular combination of several embodiments of the herein disclosed subject matter, any other combination of embodiment is also possible and is considered to be disclosed with this application and hence the scope of the herein disclosed subject matter extends to all alternative combinations of two or more of the individual features mentioned or evident from the text. All of these different combinations constitute various alternative examples of the invention.
(68) It should be noted that the term “comprising” does not exclude other elements or steps and the “a” or “an” does not exclude a plurality. Also elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims should not be construed as limiting the scope of the claims.
(69) According to an embodiment the term “adapted to” includes inter glia the meaning “configured to” and vice versa.
(70) In order to recapitulate some of the above described embodiments of the present invention one can state:
(71) A downhole catcher device comprises a catching mechanism which is configured to be transferable between a first mode and a second mode. The catching mechanism is further configured for passing by a first operation element if the catching mechanism is in the first mode and for catching a second operation element if the catching mechanism is in the second mode. The transfer between the first and the second mode is triggered (or effected) by a downhole tool which is operated by the second operation element.