THERMOELECTRIC POLYMER FILM, MANUFACTURING METHOD THEREOF, POWER SUPPLY DEVICE AND TEMPERATURE CONTROL DEVICE
20230270008 · 2023-08-24
Assignee
Inventors
- Chia-Yun Chen (Tainan City, TW)
- Kuan-Yi Kuo (Kaohsiung City, TW)
- Po-Hsuan Hsiao (Tainan City, TW)
- Yi-Yin Lin (Chiayi City, TW)
Cpc classification
C08L65/00
CHEMISTRY; METALLURGY
C09D165/00
CHEMISTRY; METALLURGY
H10N10/17
ELECTRICITY
C08K9/02
CHEMISTRY; METALLURGY
C08G2261/3223
CHEMISTRY; METALLURGY
H10N10/857
ELECTRICITY
International classification
H10N10/857
ELECTRICITY
C08K9/02
CHEMISTRY; METALLURGY
C09D165/00
CHEMISTRY; METALLURGY
Abstract
A method for manufacturing a thermoelectric polymer film includes steps as follows . A conductive polymer liquid and a plurality of carbon nanotubes are mixed to form a mixture. The mixture is coated on a substrate to form a film precursor. Two electrode parts are arranged on the film precursor. An electric field is applied to the film precursor through the two electrode parts at a room temperature, so as to change an arrangement of the plurality of carbon nanotubes, such that the thermoelectric polymer film is formed.
Claims
1. A method for manufacturing a thermoelectric polymer film, comprising: mixing a conductive polymer liquid and a plurality of carbon nanotubes to form a mixture; coating the mixture on a substrate to form a film precursor; arranging two electrode parts on the film precursor; and applying an electric field to the film precursor through the two electrode parts at a room temperature, so as to change an arrangement of the plurality of carbon nanotubes, such that the thermoelectric polymer film is formed.
2. The method for manufacturing the thermoelectric polymer film of claim 1, further comprising: drying the film precursor at the room temperature to form the thermoelectric polymer film.
3. The method for manufacturing the thermoelectric polymer film of claim 1, further comprising: immersing the plurality of carbon nanotubes in an acidic solution prior to form the mixture, such that surfaces of the plurality of carbon nanotubes are modified with a plurality of modifying groups, wherein the plurality of modifying groups are carboxyl groups, hydroxyl groups or a combination thereof.
4. The method for manufacturing the thermoelectric polymer film of claim 3, wherein the acidic solution is hydrochloric acid aqueous solution, sulfuric acid aqueous solution, nitric acid aqueous solution or a combination thereof.
5. The method for manufacturing the thermoelectric polymer film of claim 3, wherein immersing the plurality of carbon nanotubes in the acidic solution is performed at a temperature of 10° C. to 40° C. for 1 hour to 24 hours.
6. The method for manufacturing the thermoelectric polymer film of claim 3, wherein immersing the plurality of carbon nanotubes in the acidic solution is performed with applying ultrasonic waves at the same time.
7. The method for manufacturing the thermoelectric polymer film of claim 3, further comprising: heating the plurality of carbon nanotubes prior to immerse the plurality of carbon nanotubes in the acidic solution, such that at least a portion of the surfaces of the plurality of carbon nanotubes is oxidized.
8. The method for manufacturing the thermoelectric polymer film of claim 7, wherein heating the plurality of carbon nanotubes is performed at a temperature of 200° C. to 500° C. for 1 hour to 24 hours.
9. The method for manufacturing the thermoelectric polymer film of claim 1, wherein based on 100 parts by weight of the conductive polymer liquid, a content of the plurality of carbon nanotubes is 0.01 part by weight to 5 parts by weight.
10. The method for manufacturing the thermoelectric polymer film of claim 1, wherein mixing the conductive polymer liquid and the plurality of carbon nanotubes is performed at a temperature of 20° C. to 40° C. for 1 hour to 24 hours, so as to form the mixture.
11. The method for manufacturing the thermoelectric polymer film of claim 1, wherein mixing the conductive polymer liquid and the plurality of carbon nanotubes to form the mixture further comprising adding a surfactant.
12. The method for manufacturing the thermoelectric polymer film of claim 11, wherein based on 100 parts by weight of the conductive polymer liquid, a content of the surfactant is 1 part by weight to 10 parts by weight.
13. The method for manufacturing the thermoelectric polymer film of claim 1, wherein applying the electric field to the film precursor through the two electrode parts at room temperature is to connect the two electrode parts with a power source, a voltage of the power source is 5 V to 30 V, and a power-on time is greater than 0 minute and less than or equal to 180 minutes.
14. The method for manufacturing the thermoelectric polymer film of claim 1, wherein the conductive polymer liquid is poly(3,4-ethylenedioxythiophene) :poly(styrenesulfonate) aqueous solution.
15. The method for manufacturing the thermoelectric polymer film of claim 14, wherein mixing the conductive polymer liquid and the plurality of carbon nanotubes to form the mixture further comprises adding a modifier, and the modifier has polarity.
16. The method for manufacturing the thermoelectric polymer film of claim 15, wherein the modifier is dimethyl sulfoxide, ethylene glycol or a combination thereof.
17. The method for manufacturing the thermoelectric polymer film of claim 1, wherein the mixture is coated on the substrate by spin coating.
18. A thermoelectric polymer film, manufactured by the method of claim 1.
19. A power supply device, comprising the thermoelectric polymer film of claim 18.
20. A temperature control device, comprising the thermoelectric polymer film of claim 18.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
Method for Manufacturing Thermoelectric Polymer Film
[0020] Please refer to
[0021] The plurality of carbon nanotubes can have diameters of 30 nm to 70 nm and lengths of 1 .Math.m to 5 .Math.m. The plurality of carbon nanotubes can be single-walled carbon nanotubes (SWCNTs) or MWCNTs. Each carbon atom of the carbon nanotubes has a pair of P electrons that do not participate in the formation of hybrid orbits and form a conjugated n-n bond. The conjugated π-π bonds are across the entire carbon nanotube, which is beneficial to improve the electrical conductivity. Preferably, the plurality of carbon nanotubes can be modified in advance, such that the activity and the hydrophilicity of the plurality of carbon nanotubes can be improved. Please refer to
[0022] Based on 100 parts by weight of the conductive polymer liquid, a content of the plurality of carbon nanotubes can be 0.01 part by weight to 5 parts by weight. The mixture can only include the conductive polymer liquid and the plurality of carbon nanotubes. Alternatively, the mixture can selectively include other additives. The additive can be, but is not limited to, a surfactant and/or a modifier. The surfactant is used to improve the film formation, which is beneficial for the mixture to form a film with uniform thickness when the mixture is coated on the substrate, and the mixture is not easy to spread out to generate pores. The surfactant can be, but is not limited to, TX-100 (Triton X-100). Based on 100 parts by weight of the conductive polymer liquid, a content of the surfactant can be 1 part by weight to 10 parts by weight. The modifier is used to improve the electrical conductivity of the conductive polymer liquid, and can be adjusted according to the type of the conductive polymer liquid. According to one embodiment of the present disclosure, the conductive polymer liquid is a PEDOT:PSS aqueous solution, and a modifier having polarity, such as dimethyl sulfoxide (DMSO), ethylene glycol (EG) or a combination thereof, can be used. The modifier having polarity is beneficial to separate PEDOT and PSS, and thus can improve the electrical conductivity. Based on 100 parts by weight of the conductive polymer liquid, a content of the modifier can be 0.1 part by weight to 3 parts by weight. When the mixture includes the additives, in Step 110, the conductive polymer liquid, the plurality of carbon nanotubes and the additives are mixed to form the mixture. Mixing the conductive polymer liquid and the plurality of carbon nanotubes (and the additives) can be performed at a temperature of 20° C. to 40° C. for 1 hour to 24 hours, so as to mix the aforementioned ingredients evenly to form the mixture.
[0023] In Step 120, the mixture is coated on a substrate to form a film precursor. The mixture can be coated on the substrate by spin coating. The substrate is used to carry the film precursor. The substrate can be, but is not limited to, a silicon substrate. The spin coating can be performed at a temperature of 20° C. to 40° C. and a rotating speed of 1000 rpm to 3000 rpm.
[0024] In Step 130, two electrode parts are arranged on the film precursor. The two electrode parts are spaced apart from each other. Preferably, the two electrode parts are respectively disposed at two ends of the film precursor. As such, it is beneficial to allow more carbon nanotubes to be affected by the electric field so as to change the arrangement of the plurality carbon nanotubes. The electrode parts are made of electroconductive materials such as copper.
[0025] In Step 140, an electric field is applied to the film precursor through the two electrode parts at a room temperature, so as to change the arrangement of the plurality of carbon nanotubes. According to one embodiment of the present disclosure, the two electrode parts are connected with a power source, a voltage of the power source is 5 V to 30 V, and a power-on time is greater than 0 minute and less than or equal to 180 minutes. The power source can be a DC power source or an AC power source. Thereby, the plurality of carbon nanotubes can form an oriented arrangement, and an orientation of the oriented arrangement is substantially parallel to the direction of the electric field, which is beneficial to significantly improve the thermoelectric properties of the thermoelectric polymer film. In Step 150, the film precursor is dried at the room temperature to form the thermoelectric polymer film. If the film precursor has been formed into a film (i.e., the thermoelectric polymer film) during the process of applying the electric field to change the arrangement of the plurality of carbon nanotubes, Step 150 can be omitted. If the film precursor has not been formed into a film after Step 140 is completed, Step 150 is performed to allow the film precursor to air dry naturally at the room temperature to form the thermoelectric polymer film. Furthermore, both Steps 140 and 150 are performed at the room temperature, and the room temperature can be 10° C. to 40° C. Heating is excluded from Steps 140 and 150 to avoid from spoiling the orientated arrangement of the plurality of carbon nanotubes formed by applying the electric field. As such, the thermoelectric properties of the thermoelectric polymer film can be maintained. In addition, after forming the thermoelectric polymer film, the electrode parts can be removed according to subsequent applications. In other words, the two electrode parts are mainly disposed to apply the electric field to the film precursor, and the two electrode parts can be removed once the electric field is no longer needed. That is, the finished thermoelectric polymer film may not include the two electrode parts.
[0026] The aforementioned “film precursor” refers to the state that the mixture coated on the substrate is not completely cured to form a film. The process from the mixture being coated on the substrate to the mixture completely cured to form the film can be referred to as film-forming process. According to the above description, in the present disclosure, the arrangement of the plurality of carbon nanotubes is changed by applying the electric field at the room temperature during the film-forming process.
Thermoelectric Polymer Film
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Application of Thermoelectric Polymer Film
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Examples and Comparative Examples
[0030] Example 1: 5.4 mg of commercially available MWCNTs are heated at 450° C. for 1 hour (Step 210), then the MWCNTs are placed in a 98 wt% hydrochloric acid aqueous solution and immersed therein at room temperature for 24 hours, in which ultrasonic waves is applied for 2 hours at the same time (Step 220). After filtering, the MWCNTs are washed with deionized water, and are dried to remove moisture. Please refer to
[0031] Next, a PEDOT:PSS aqueous solution is prepared by dissolving 1.26 g of PEDOT:PSS (trade name is PH1000) with 1.74 g of deionized water. The modified MWCNTs, 0.03 g of DMSO, 0.09 g of TX-100 and PEDOT: PSS aqueous solution are mixed, and are uniformly stirred with a magnetic stirrer at room temperature and a rotating speed of 450 rpm for 24 hours to form a mixture (Step 110).
[0032] A substrate is prepared as follows. A P-type silicon substrate is cut to obtained a small piece with an area of 2 cm × 2 cm and is immersed in a hydrogen fluoride aqueous solution for 2 minutes to remove silicon dioxide on the surface to obtain a clean silicon substrate. Place the silicon substrate on a spin coater; the mixture is coated on the silicon substrate within 1 minute at 25° C. and with a rotating speed of 1500 rpm to form a film precursor (Step 120). Two copper electrodes are attached to two ends of the film precursor, respectively (Step 130). The copper electrodes are connected to a power supply at room temperature. An alternating current with a voltage of 25 V and a frequency of 60 Hz is provided by the power supply, and the power-on time is 0.5 hour (Step 140). Then the copper electrodes are removed. The film precursor is dried at room temperature for 24 hours (Step 150), so as to form the thermoelectric polymer film of Example 1.
[0033] Examples 2-5: the power-on time corresponding to Step 140 in Example 1 is changed to 1 hour, 1.5 hours, 2 hours, and 2.5 hours, respectively, and other steps are the same as that in Example 1, so as to form thermoelectric polymer films of Examples 2 to 5, respectively.
[0034] Comparative Example 1: Step 140 in Example 1 is omitted, and other steps are the same as that in Example 1, so as to form a thermoelectric polymer film of Comparative Example 1.
[0035] Comparative Example 2: Steps 220 and 140 in Example 1 are omitted, and other steps are the same as that in Example 1, so as to form a thermoelectric polymer film of Comparative Example 2.
[0036] Comparative Example 3: Step 140 in Example 1 is omitted, and the time of applying the ultrasonic waves in Step 220 is shortened to 1 hour, and other steps are the same as that in Example 1, so as to form a thermoelectric polymer film of Comparative Example 3.
[0037] Please refer to
[0038] The thermoelectric polymer films of Comparative Examples 1 to 3 and Examples 1 to 5 are coated with silver glue on both sides with a small brush, respectively. A voltage-current (V-I) curve is obtained by a V-I measurement system (model: Keithley 2400), which controls positive electrode and the negative electrode to perform output voltage sweep and measures the corresponding current via a software, and the maximum output power is calculated according to the V-I curve. Further, the temperature difference is controlled by a Seebeck coefficient measurement system (Model: KLC DTC-1045B-15), and the voltage (also known as thermal voltage) generated by the temperature difference is obtained by the V-I measurement system, so as to calculate the Seebeck coefficient. Please refer to
[0039] Please refer to
[0040] Please refer to
[0041] According to the above description, the thermoelectric polymer film according to the present disclosure uses the conductive polymer as the matrix. The present disclosure has the advantages of easy availability, low production cost, large-area production, light weight and flexibility compared with the semiconductor thermoelectric material. In general, the conductive polymers have poor conductivity. However, in the present disclosure, the electrical conductivity is improved significantly by mixing the plurality of carbon nanotubes in the conductive polymer. Because each carbon atom of the plurality of carbon nanotubes has a pair of P electrons that do not participate in the formation of hybrid orbits and form a conjugated π-π bond. The conjugated π-π bonds are across the entire carbon nanotube to form the conductive channels for the electrons and improve the electrical conductivity. Furthermore, in the present disclosure, the electric field is applied to the film precursor during the film-forming process, which allows the plurality of carbon nanotubes to form an oriented arrangement. Accordingly, it is beneficial to improve the Seebeck coefficient and the maximum output power, and the thermoelectric properties of the thermoelectric polymer film are improved. The thermoelectric polymer film of the present disclosure can be applied to the power supply device and the temperature control device. Since the thermoelectric polymer film of the present disclosure has flexibility, it is beneficial to broaden the application of the power supply device and the temperature control device.
[0042] Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.