Regenerator for a cryo-cooler that uses helium as a working gas
11333406 · 2022-05-17
Assignee
Inventors
Cpc classification
F25B2309/1408
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2309/1415
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A regenerator of a cryo-cooler uses helium both as a working gas and as a heat storage material. The regenerator includes cells whose exterior sides form flow channels through which the working gas flows. Each cell has connected first and second cavities enclosed by a heat-conductive cell wall. The cavities contain helium that is used to store heat. Each cells is shaped as a disk. The working gas flows both through the flow channels and around the regenerator so as to exchange heat with the helium in the cavities via the heat conducting cell wall. Each cell has a pressure-equalizing opening through the cell wall whose diameter is smaller than the thickness of the cell wall. The diameter of the pressure-equalizing opening is dimensioned to permit the pressure of the helium contained in the cell to change by a maximum of 20% during any working cycle of the cryo-cooler.
Claims
1. A regenerator of a cryo-cooler that uses helium both as a working gas and to store heat, comprising: a cell wall of a first cell; a first cavity of the first cell; and a second cavity of the first cell, wherein the cell wall has an exterior side and an inner side, wherein the cell wall is heat conductive, wherein the first cavity and the second cavity are connected to each other such that helium flows between the first cavity and the second cavity during operation of the regenerator, wherein the exterior side of the cell wall forms a flow channel through which the working gas flows during operation of the regenerator, wherein helium contained in the first cavity and the second cavity stores heat during operation of the regenerator, wherein the first cell has a pressure-equalizing opening that connects the inner side and the exterior side of the cell wall, and wherein during operation of the regenerator helium flows through the pressure-equalizing opening so as to equalize a pressure of the helium in the first cavity, a pressure of the helium in the second cavity, and a pressure of the helium used as a working gas on the exterior side of the cell wall.
2. The regenerator of claim 1, wherein the flow channel passes through the first cell.
3. The regenerator of claim 1, wherein the first cell is shaped as a disk.
4. The regenerator of claim 1, further comprising: a second cell, wherein the working gas flows through the regenerator in a flow direction, and wherein the second cell is disposed behind the first cell in the flow direction.
5. The regenerator of claim 4, wherein the first cell is separated from the second cell by a portion of the flow channel that passes between the first cell and the second cell.
6. The regenerator of claim 4, further comprising: an alignment element that connects the second cell to the first cell such that the flow channel of the first cell is properly aligned with the second cell.
7. The regenerator of claim 6, wherein the alignment element is an alignment pin on the second cell that fits into an alignment recess on the first cell.
8. The regenerator of claim 6, wherein the alignment element is an alignment pin on the second cell that permeates an alignment opening on the first cell.
9. The regenerator of claim 1, wherein the cell wall has a thickness, and wherein the pressure-equalizing opening is shaped as a capillary whose diameter is less than the thickness of the cell wall.
10. The regenerator of claim 1, wherein the pressure-equalizing opening is a manufacturing remnant of 3D printing adapted to allow removal of loose material from the 3D printing.
11. The regenerator of claim 1, wherein the pressure-equalizing opening has a diameter whose magnitude is adapted to permit the helium contained in the first cell to have a pressure that changes by a maximum of 20% during any working cycle of the regenerator.
12. The regenerator of claim 1, wherein each of the first cavity and the second cavity is shaped as a tube with a cross section whose shape is taken from the group consisting of: a triangle, a rectangle and a pentagon.
13. The regenerator of claim 1, wherein each of the first cavity and the second cavity is shaped as a tube, and wherein the flow channel passes between the first cavity and the second cavity.
14. The regenerator of claim 1, wherein the first cell includes a first half cell and a second half cell, wherein the first cavity is disposed in the first half cell and the second cavity is disposed in the second half cell, and wherein each of the first cavity and the second cavity has a triangular cross section.
15. The regenerator of claim 14, wherein each of the first half cell and the second half cell has a flat side and an uneven side, wherein the uneven sides of the first half cell and the second half cell are formed complementarily to each other, and wherein the uneven sides contact each other.
16. The regenerator of claim 1, wherein the cryo-cooler is taken from the group consisting of: a Gifford-McMahon cooler, a pulse tube cooler, and a Stirling cooler.
17. The regenerator of claim 16, wherein the pressure-equalizing opening has a diameter whose magnitude is adapted to permit the helium contained in the first cell to have a pressure that changes by a maximum of 20% during any working cycle of the regenerator.
18. The regenerator of claim 1, wherein the pressure-equalizing opening has a diameter that is smaller than 0.1 mm.
19. A regenerator of a cryo-cooler that uses helium as a working gas, comprising: a first cell that includes a cell wall, a first half cell and a second half cell; a first cavity disposed in the first half cell; and a second cavity disposed in the second half cell, wherein the cell wall has an exterior side and an inner side, wherein the cell wall is heat conductive, wherein the first cavity and the second cavity are connected to each other, wherein the exterior side of the cell wall forms a flow channel through which the working gas flows, wherein the first cell has a pressure-equalizing opening between the inner side and the exterior side of the cell wall, wherein the first cavity and the second cavity contain helium that is used to store heat, and wherein each of the first cavity and the second cavity has a triangular cross section.
20. The regenerator of claim 19, wherein each of the first half cell and the second half cell has a flat side and an uneven side, wherein the uneven sides of the first half cell and the second half cell are formed complementarily to each other, and wherein the uneven sides contact each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, where like numerals indicate like components, illustrate embodiments of the invention.
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DETAILED DESCRIPTION
(15) Reference will now be made in detail to some embodiments of the invention, examples of which are illustrated in the accompanying drawings.
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(18) In manufacturing disk-shaped cell 39 by way of 3D printing, there initially remain one or two larger openings 42 through which loose material from 3D printing may be blown off after 3D printing. Those openings are subsequently closed, so that merely one or a plurality of pressure-equalizing openings 36 remain in the form of capillaries. A plurality of cells 31 may also be arranged one behind the other in a flow direction of the working gas 18, resulting in a regenerator with increased performance.
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(20) The cavities 33 are interconnected at the edge of each disk-shaped cell 43. A pressure-equalizing opening 36 connects cavities 33 with the area outside of the cells 43. On their upper side, cells 43 have a plurality of alignment pins 44, and on the opposite side corresponding aligning recesses 45 are located. These alignment elements 44, 45 are used to align the slit-shaped flow channels 40 of upper cells 43 with those of lower cells 43 on which they lie, thus resulting in continuous flow channels that pass through the regenerator 30. A thermally insulating layer 46 that is permeated by alignment pins 44 is disposed between each of the individual cells 43 so that the alignment pins mesh with the alignment openings 45 arranged above.
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(24) The regenerator 48 in accordance with the invention is preferably used as a low-temperature regenerator portion 23 in the lowest cold stage of a cryo-cooler.
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(27) Similarly to the second embodiment of
(28) Although pressure-equalizing openings 36 are not shown in all of the cells 31, 39, 43, 47, 48, 58 and 63, these openings exist. Because the cavities 33, 52, 59, 66, 67 are interconnected, the pressure-equalizing openings 36 may be located at any place on the cells.
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(30) In the simplest case, the regenerator 30 includes a hollow cell 31 with heat-conducting cell walls 32. The exterior of the cell walls at least partly delimits a flow channel 37 for the helium working gas 18. A hollow cavity 33 is filled with helium as a heat storage material and is connected to the exterior of the cell 31 via a pressure-equalizing opening 36. The helium working gas 18 flows around the can-shaped cell, whereby heat is transmitted between the helium working gas outside of the cavity 33 and the helium within the cavity via the cell walls 32. The size of the cells 31 in relation to the size of the flow channel 37 of the working gas 18 is selected such that the desired pressure difference between the high-pressure side and the low-pressure side of the regenerator 30 is achieved using a dead volume that is as small as possible. The walls 32 of the cell 31 are very thin, so that the desired heat exchange is facilitated.
(31) The ratio of the volume of the cavity/cavities 33 to an opening surface or escape resistance of the pressure-equalizing opening 36 is selected such that the pressure in the cavity or cavities 33 in the working frequency range of the cooling operation (approx. 1 to 60 Hz) is hardly changed or changes only a little. The mode of operation is comparable to that of a capacitor at high frequencies where there is virtually no effect from a voltage change if a capacitance is high enough and the voltage change is low. In a typical application, the pressure in the cell 31 fluctuates around the average pressure of the cooling system, typically approximately 16 bar. Stable pressure therefore is important, as otherwise the volume of the cavity/cavities 33 would largely contribute to “dead volume” in case the pressure fluctuates with each period, e.g., between 8 and 24 bar without contributing to cooling.
(32) The opening surface or the escape resistance of the pressure-equalizing opening 36 is selected such that prior operating the regenerator 30 and during the startup phase, helium penetrates into the cavity/cavities 33 on account of the existing pressure ratios. Due to the high escape resistance of the pressure-equalizing opening 36, the “capacitor effect” described above occurs during the pressure fluctuations in the range of the working frequency of the regenerator 30 of a cryo-cooler. In the startup phase, the temperature of the helium working gas 18 and also of the helium in the regenerator cavities 33 decreases. Consequently, the volume of the helium decreases and through the pressure-equalizing openings 36, helium continues to flow into the regenerator cavities 33. This means that during the startup phase helium has to be refilled until the working temperatures and working pressures have been set. Without pressure-equalizing openings, the cavities 33 in the cells 31 would have to be filled with helium beforehand, which would result in considerably thicker cell walls on account of pressures of about 16 bar in the working range of the cryo-cooler. In case the cavities 33 are filled with helium at ambient temperatures, still higher pressures must be selected for filling due to the low density of helium at ambient temperatures. This leads to thicker cell walls with considerably higher thermal resistance. On account of the thicker cell walls, the thermal resistance of the cell walls would become so great that, in the working frequency range of cryo-coolers, there hardly would be a heat exchange between the helium working gas 18 and the helium in the inside of the cavity/cavities 33. This probably also is the reason for the fact that no cryo-cooler is on the market that makes use of a regenerator with helium in closed cavities.
(33) In another embodiment, the cell 31 is permeated with flow channels 40 delimited by cell walls 32. This results in an enlarged heat exchange surface and an improved heat transfer between the helium in the cavities and the working gas 18 outside. The flow channels 40 are preferably formed as slits. The slit-shaped flow channels 40 for working gas 18 preferably run straight and in parallel with each other, so as to minimize flow resistance on the one hand and, on the other hand, to uniformly configure the tube-shaped cavities between the flow channels 40. In a simple manner, the straightness and parallelism of the flow channels 40 result in the space between two flow channels being equal.
(34) The round outer shape of the regenerators 30 permits them to be integrated in a simple way into the typically round cross-sections of the cryo-coolers. A single cell 31, possibly including a plurality of tube-shaped structures, may have the shape of a disk. Alternatively, a plurality of cells 31 may be combined to form a disk.
(35) By arranging the cells 49 one behind the other, the heat storage capacity of the regenerator increases. The thermal insulation between the cells 49 arranged one behind the other in a flow direction 54 of the working gas 18 prevents heat from being exchanged between the cavities 52 in the flow direction of the working gas. Such a heat exchange in a flow direction 54 of the working gas 18 would signify a short circuit of the regenerator because heat exchange in the flow direction of the working gas does not contribute to the function of the regenerator. The thickness of the thermally insulating layer preferably is between 0.1 mm and 0.5 mm.
(36) By using alignment elements or connection elements 56, the correct alignment of the flow channels 40 of cells 49 on top of one another is simplified. The alignment elements 56 are, for example, alignment pins that have a conical or pyramid-shaped tip.
(37) The pressure-equalizing opening 53 preferably has the shape of a capillary, in which the cross-sectional area of the opening is very small compared to the surface of the hollow body and whose opening diameter is very small compared to the thickness of the cell wall 32. A pressure-equalizing opening 53 may also be formed through leaks that occur during the production of the cells 49.
(38) The size and thus permeability of the pressure-equalizing openings 53 are selected such that during a working cycle of the regenerator, the pressure change in a cell is 20% at maximum and preferably 10% at maximum. It is an optimizing process. The larger the capillary 53, the higher is the undesired material exchange, the higher are pressure fluctuations in the cavity 52 of each cell 49, and the quicker is the penetration of helium into the cavities 52 upon operation of the regenerator. The smaller the capillary, the less compression work is to be done, but the longer it takes for helium to penetrate into the cavities 52 upon operation of the regenerator. The diameter of the pressure-equalizing opening is set to permit the pressure of the helium contained in each cell 49 to change by a maximum of 20% during any working cycle of the regenerator
(39) In order to improve the heat storage and the heat exchange between the helium working gas 18 and the helium present in the hollow body, the surfaces of the hollow bodies are provided with turbulence structure.
(40) The cross-sectional shapes of the tube-shaped cavities 33 make it possible to produce a regenerator 30 using 3D printing. A rectangular block shape or rectangular shape of the cross-sections of the cavities 33 is ideal for heat exchange. Cells 43 with tube-shaped cavities 33 with at least one slanting cell wall or with triangular cross-section may be produced easily by 3D printing. By way of 3D printing, structures with vertical or slanting cell walls (slants of 45° or more) may be produced easily. Producing the slanted cell walls 32 is easiest if the triangular cross-section of the cavities 33 has a right angle. The cross-section of the tube-shaped cavities 33 can also be diamond-shaped, pentagonal, or in the shape of a house, as shown in
(41) For optimal heat exchange between helium in the tube-shaped cavities 33 and the helium working gas 18 outside of the cavities, flow channels 40 are arranged between the tube-shaped cavities.
(42) By producing each cell 63 in two parts, in which a disk-shaped regenerator includes disk-shaped cells and each cell 63 includes two half cells 64-65, both half cells can be manufactured using 3D printing. At the same time, the proportion of the volume of the cavities, and thus of the helium in the cavities, to the total volume of the regenerator is increased compared to regenerators that merely include single piece cells. In this way, the heat storage capacity of the regenerator is increased, and the regenerator can be designed more compactly with the same heat capacity.
(43) In 3D printing methods, rectangular block-shaped or ellipsoid cavities can be manufactured as a whole, or from two components in two steps. A first component 60 with “open cavities” or pot-shaped recesses 61 is produced in a first step. Those recesses 61 are then covered in a second step by second components 62. The first and second components 60, 62 are fixedly and durably connected to each other, for example, by bonding with an adhesive or welding.
(44) The regenerators of the present invention are suited in particular for use with Stirling coolers, Gifford-McMahon coolers, or pulse tube coolers.
(45) The hollow bodies can be made of metal and can be very thin as opposed to the prior art on account of the pressure-equalizing openings 53, whereby the heat transfer resistance between the helium inside the cavities 52 and the helium working gas 18 outside of the cavities is reduced. The cell walls 51 of the cavities preferably have a constant thickness at least along the flow channels within a range of 0.1 mm to 0.5 mm. Uniform heat transfer between the helium working gas 18 in the flow channels 57 and helium in the cavities 52 is achieved by an even wall thickness of the cell walls 51. The entire regenerator preferably has a dimension of 5 mm to 100 mm in the flow direction 54 of the working gas 18.
REFERENCE NUMERALS
(46) 10 two-stage pulse tube cooler 11 first cold stage 12 second cold stage 13 first pulse tube 14 first regenerator 15 second pulse tube 16 second regenerator 17 connection means 18 working gas 19 working gas lines 20 ballast volume 21 valves 22 first regenerator portion of 16 23 low-temperature regenerator portion of 16 24 metal sieves in 16 25 pellets of rare earth compounds 30 regenerator 31 cell 32 cell wall 33 cavity 34 exterior side of cell wall 32 35 inner side of cell wall 32 36 pressure-equalizing opening 37 flow channel for working gas 38 annular gap between 31 and 37 39 disk-shaped cell of second embodiment 40 slit-shaped flow channels for working gas 41 circumferential communication channel 42 blow-off holes 43 disk-shaped cell of third embodiment 44 alignment pin 45 aligning recesses 46 thermally insulating layer 47 disk-shaped cell of fourth embodiment 48 regenerator 49 cells 50 matrix arrangement 51 shell or cell walls 52 cavity 53 pressure-equalizing opening 54 flow direction of the working gas 55 thermally conducting connection elements 56 thermally insulating connection elements 57 flow channel 58 cell of seventh embodiment 59 tube-shaped cavities 60 first component with a pot-shaped recesses 61 pot-shaped recesses 62 second component, a cover 63 cell of eighth embodiment 64 first half cell 65 second half cell 66 first cavities 67 second cavities 68 flat side of 64-65 69 uneven side of 64-65
(47) Although the present invention has been described in connection with certain specific embodiments for instructional purposes, the present invention is not limited thereto. Accordingly, various modifications, adaptations, and combinations of various features of the described embodiments can be practiced without departing from the scope of the invention as set forth in the claims.