Electric wire arranging jig and ultrasonic bonding apparatus
11331744 · 2022-05-17
Assignee
Inventors
Cpc classification
B23K20/10
PERFORMING OPERATIONS; TRANSPORTING
H01R43/28
ELECTRICITY
International classification
B23K20/10
PERFORMING OPERATIONS; TRANSPORTING
B23K20/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electric wire arranging jig (40) has an electric wire arranging groove (16, 31, 41) configured to be inserted the electric wires. The electric wire arranging groove has a pair of arranging surfaces facing each other. The electric wire arranging groove is configured to have a cross-sectional shape, in a section perpendicular to a direction of the electric wires extending within the electric wire arranging groove, having a distance in a width direction of the electric wire arranging groove continuously narrowed from an insertion start portion for the electric wires toward a bottom portion of the electric wire arranging groove and the arranging surfaces each inclining from a vertical direction, at least in a part of a segment between the insertion start portion and the bottom portion.
Claims
1. An ultrasonic bonding apparatus comprising: an ultrasonic bonding apparatus body applying ultrasonic vibration to conductors of a plurality of electric wires to bond the conductors with one another; and an electric wire arranging jig arranging a plurality of electric wires upon conductors of the electric wires being ultrasonically bonded to one another, the electric wire arranging jig comprising an electric wire arranging groove configured to receive the electric wires inserted therein, the electric wire arranging groove being configured to have a cross-sectional shape, in a section perpendicular to a direction of the electric wires extending within the electric wire arranging groove, having a distance in a width direction of the electric wire arranging groove continuously narrowed from an insertion start portion for the electric wires toward a bottom portion of the electric wire arranging groove, at least in a part of a segment between the insertion start portion and the bottom portion, wherein the electric wire arranging groove is a composite groove having a V-shaped groove having a V-shape in the section and a concave groove communicating with a bottom portion of the V-shaped groove, the concave groove has a concave shape in which a distance in the width direction in the section is fixed, and wherein, in the vertical direction, the concave groove is shorter than the V-shaped groove; and the ultrasonic bonding apparatus further comprising an electric wire holding structure including: an electric wire holding portion having an electric wire insertion groove configured to receive the electric wires inserted therein; and a movable electric wire pressing portion pressing the electric wires inserted into the electric wire insertion groove toward the bottom portion of the electric wire insertion groove.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(9) Embodiments of an electric wire arranging jig and an ultrasonic bonding apparatus provided with the electric wire arranging jig according to the present invention will be described with reference to
Embodiments
(10)
(11) Incidentally, arrows in the drawings indicate up, down, left, right, front and rear directions respectively (it is noted that the directions of the arrows are exemplary).
(12) In
(13) First, the ultrasonic bonding apparatus body 4 will be described.
(14) As shown in
(15) The horn 7 and the anvil 8 are members which are disposed to be opposed to each other in the up/down direction as shown in
(16) As shown in
(17) Although the horn 7 is fixedly provided in this embodiment, the invention is not limited thereto. For example, the horn 7 may be configured so that the horn 7 can be moved to come close to and separate from the anvil 8, which will be described later, desirably by a not-shown driving mechanism.
(18) As shown in
(19) The pair of guide members 9 and 10 are members which are disposed to be opposed to each other in a direction (left-right direction in
(20) Next, the electric wire arranging jig 5 according to the present invention will be described.
(21) As shown in
(22) The electric wire arranging jig 5 is, for example, made of a metal plate-like member. Although not illustrated particularly, the electric wire arranging jig 5 is bent and formed into a predetermined shape. As shown in
(23) In the electric wire arranging groove 16, as shown in
(24) The “electric wire arranging groove” in the present invention is formed so that a distance in a width direction (left-right direction in
(25) The sectional shape of the electric wire arranging groove 16 in this embodiment is formed so that when the electric wires 2 are inserted into the electric wire arranging groove 16, the electric wires 2 can be piled up in the depth direction of the electric wire arranging groove 16 while the central axes of the electric wires 2 are offset in the width direction (left-right direction in
(26) Incidentally, although the electric wire arranging groove 16 in this embodiment is a V-shaped groove formed into a V-shape, this configuration is exemplary. Otherwise, though not shown, the electric wire arranging groove 16 may be, for example, formed to have a V-shape in a part starting at the insertion start portion of the electric wires 2 and extending in the depth direction (up-down direction in
(27) Next, the electric wire holding units 6 will be described.
(28) As shown in
(29) The electric wire holding portion 19 shown in
(30) As shown in
(31) Though not particularly shown in
(32) The electric wire pressing portion body 22 is configured so that the electric wire pressing portion body 22 can move in the up-down direction along the longitudinal direction of the electric wire holding portion 19 as shown by the imaginary line in
(33) The electric wire pressing piece 23 is provided to protrude perpendicularly to the longitudinal direction of the electric wire pressing portion body 22 from one end side of the electric wire pressing portion body 22 as shown in
(34) The electric wire pressing piece 23 is configured so that the height position of the electric wire pressing face 24 within the electric wire insertion groove 21 can be adjusted through the up-down movement of the electric wire pressing portion body 22. Accordingly, the electric wire pressing piece 23 can adjust the height position of the electric wire pressing face 24 in accordance with the number of electric wires 2 inserted into the electric wire insertion groove 21. In
(35) Next, description will be made about work in which the conductors 3 are ultrasonically bonded to one another by the ultrasonic bonding apparatus 1.
(36) First, as shown in
(37) After that, in
(38) As a result, the electric wires 2 inserted into the electric wire arranging groove 16 of the electric wire arranging jig 5 are guided by the electric wire guide edge faces 17 and 18 of the electric wire arranging groove 16 while the conductors of the electric wires 2 are guided by the guide faces 13 and 14 of the guide members 9 and 10. Thus, the electric wires 2 are arranged to be staggered as shown in
(39) After that, as shown in
(40) Next, operation in the case where the electric wire arranging jig 5 according to the present invention is used will be described.
(41) As shown in
(42) When the conductors 3 of the electric wires 2 belonging to adjacent ones of the rows of the electric wires 2 in the width direction of the electric wire arranging groove 16 are bonded to each other as in the present invention, bonding strength is more excellent than in a case where ultrasonic vibration is applied to the conductors 306 of the electric wires 205 arranged as shown in
(43) In addition, when the oxide films in the surfaces to be bonded to each other in the conductors 3 of the electric wires 2 belonging to adjacent ones of the rows of the electric wires 2 in the width direction of the electric wire arranging groove 16 are broken as in the present invention, the oxide films can be removed surely even if the electric wires 2 have the oxide films firmly provided on the surfaces of the conductors as aluminum electric wires.
(44) The electric wire arranging jig 5 configured thus according to the present invention may be replaced by Modification 1 shown in
(45) Modification 1:
(46) In an electric wire arranging jig 30 according to Modification 1 shown in
(47) The electric wire arranging groove 31 is formed so that electric wire guide edge faces 33 and 34 are inclined from the insertion start portion of the electric wires 2 toward a bottom portion 35 of the electric wire arranging groove 31 in a segment between the insertion start portion of the electric wires 2 and the bottom portion 35. The electric wire arranging groove 31 is a V-shaped groove formed into a V-shape with a sharper angle than in the electric wire arranging groove 16 (see
(48) As shown in
(49) Incidentally, although the electric wire arranging groove 31 in this embodiment is a V-shaped groove formed into a V-shape, this configuration is exemplary. Otherwise, though not shown, the electric wire arranging groove 31 may be, for example, formed to have a V-shape in a part starting at the insertion start portion of the electric wires 2 and extending in the depth direction of the electric wire arranging groove 31, and to have, in the other part, a fixed distance in the width direction.
(50) Modification 2:
(51) In an electric wire arranging jig 40 according to Modification 2 shown in
(52) The V-shaped groove 42 is formed into a V-shape so that a pair of edge faces of the V-shaped groove 42 opposed to each other are formed as electric wire guide edge faces 44 and 45 for guiding the electric wires 2 (see
(53) As shown in
(54) Incidentally, though not shown, the electric wire arranging groove 41 may be formed to have a V-shape in a part starting at the insertion start portion of the electric wires 2 in the V-shaped groove 42 and extending in the depth direction (up-down direction in
(55) The arrangement of the electric wires 2 within the electric wire arranging groove 41 is not particularly illustrated, but they may be, for example, arranged in the following manner.
(56) That is, the electric wires 2 inserted into the concave groove 43 are arranged in the up-down direction, while the electric wires 2 inserted into the V-shaped groove 42 are arranged in a plurality of rows of the electric wires 2 in the width direction of the V-shaped groove 42. Thus, the electric wires 2 belonging to adjacent ones of the rows can be disposed to be displaced from each other in the width direction of the V-shaped groove 42 so that the electric wires 2 can be arranged to be staggered from each other. Then, each electric wire 2 inserted into the concave groove 43 and an electric wire 2 adjacent thereto in the V-shaped groove 42 are disposed to be displaced from each other in the width direction. Also near the communication position X where the V-shaped groove 42 communicates with the concave groove 43, the electric wires 2 are arranged to be staggered from each other (it is noted that this arrangement is exemplary).
(57) Next, description will be made about the effects of the electric wire arranging jig 5, 30, 40 and the ultrasonic bonding apparatus 1 having the electric wire arranging jig 5, 30, 40.
(58) According to the present invention, as has been described above with reference to
(59) In addition to the aforementioned effect, according to the present invention, the following effect can be obtained. That is, the electric wires 2 inserted into the electric wire arranging groove 16, 31, 41 are guided by the edge faces 17 and 18, 33 and 34, 44 and 45 in the groove formed into a V-shape, so that the electric wires 2 adjacent to each other in the depth direction of the electric wire arranging groove 16, 31, 41 can be easily arranged to be displaced from each other in the width direction of the electric wire arranging groove 16, 31, 41. As a result, in the example of the electric wire arranging jig 5, the electric wires 2 can be easily arranged to be staggered from one another inside the electric wire arranging groove 16. Thus, it is possible to more surely prevent the conductors 3 of the electric wires 2 from being arranged as in the aforementioned background art. Accordingly, there is an effect that it is possible to obtain more excellent bonding strength when the conductors 3 are ultrasonically bonded to one another.
(60) In addition, in the ultrasonic bonding apparatus 1 having the electric wire arranging jig 5, 30, 40 according to the present invention, it is possible to obtain a similar effect to that of the electric wire arranging jig 5, 30, 40 having the aforementioned configuration.
(61) Further, in addition to the aforementioned effect, in the ultrasonic bonding apparatus 1 having the electric wire arranging jig 5, 30, 40 according to the present invention, it is possible to obtain the following effect. That is, the electric wires 2 held by the electric wire holding units 6 are prevented from being easily displaced in the longitudinal direction thereof. Therefore, the conductors 3 of the electric wires 2 can be disposed in predetermined positions. Accordingly, ultrasonic vibration can be surely applied to the conductors 3 when the conductors 3 are ultrasonically bonded to one another. Thus, there is an effect that the conductors 3 can be more surely ultrasonically bonded to one another.
(62) Although description has been made about a specific embodiment of the present invention, the invention is not limited to the appearance or configuration thereof. Various changes, additions, and deletions can be made without departing from the gist of the invention.
(63) Here, the features of the aforementioned embodiments of the electric wire arranging jig 40 and the ultrasonic bonding apparatus 1 according to the present invention will be summarized and listed briefly in the following items (1) to (4).
(64) (1) An electric wire arranging jig (40) arranging a plurality of electric wires (2) upon conductors (3) of the electric wires being ultrasonically bonded to one another,
(65) the electric wire arranging jig comprising an electric wire arranging groove (16, 31, 41) configured to be inserted the electric wires,
(66) the electric wire arranging groove being configured to have a cross-sectional shape, in a section perpendicular to a direction of the electric wires extending within the electric wire arranging groove, having a distance in a width direction of the electric wire arranging groove continuously narrowed from an insertion start portion for the electric wires toward a bottom portion (49) of the electric wire arranging groove, at least in a part of a segment between the insertion start portion and the bottom portion.
(67) (2) The electric wire arranging jig according to the item (1), wherein
(68) the electric wire arranging groove (16, 31, 41) is a V-shaped groove (42) having a V-shape in the section, or a composite groove having a V-shaped groove having a V-shape in the section and a concave groove (43) communicating with a bottom portion of the V-shaped groove, the concave groove has a concave shape in which a distance in the width direction in the section is fixed.
(69) (3) An ultrasonic bonding apparatus (1) comprising:
(70) an ultrasonic bonding apparatus body (4) applying ultrasonic vibration to conductors (3) of a plurality of electric wires (2) to bond the conductors with one another; and
(71) the electric wire arranging jig (40) according to the item (1) or (2).
(72) (4) The ultrasonic bonding apparatus (1) according to the item (3), the apparatus further comprising:
(73) an electric wire holding structure (6) including: an electric wire holding portion (19) having an electric wire insertion groove configured to be inserted the electric wires; and an electric wire pressing portion (20) pressing the electric wires inserted into the electric wire insertion groove toward a bottom portion of the electric wire insertion groove.
(74) According to an electric wire arranging jig and an ultrasonic bonding apparatus according to the present invention, it is possible to obtain excellent bonding strength when conductors are ultrasonically bonded to one another. The invention having this effect is useful for the electric wire arranging jig and the ultrasonic bonding apparatus.
REFERENCE SIGNS LIST
(75) 1 . . . ultrasonic bonding apparatus, 2 . . . electric wire, 3 . . . conductor, 4 . . . ultrasonic bonding apparatus body, 5,30,40 . . . electric wire arranging jig, 6 . . . electric wire holding unit, 7 . . . horn, 8 . . . anvil, 9,10 . . . guide member, 11,12 . . . opposed surface, 13.14 . . . guide face, 15,32,48 . . . one end, 16,31,41 . . . electric wire arranging groove, 17,18,33,34,44-47 . . . electric wire guide edge face, 19 . . . electric wire holding portion, 20 . . . electric wire pressing portion, 21 . . . electric wire insertion groove, 22 . . . electric wire pressing portion body, 23 . . . electric wire pressing piece, 24 . . . electric wire pressing face, 25,35,49 . . . bottom portion, 42 . . . V-shaped groove, 43 . . . concave groove, X . . . communication position