Electromechanical stator, motor and method for driving an electromechanical motor
11336212 · 2022-05-17
Assignee
Inventors
Cpc classification
H02N2/026
ELECTRICITY
International classification
H02N2/02
ELECTRICITY
Abstract
An electromechanical stator includes an actuator section, a support section and a spring section. A continuous sheet of elastic material constitutes at least a part of each of these sections. The actuator section includes a vibration body and a moved-body interaction portion. The vibration body includes an electromechanical volume. The spring section is elastic, with a spring constant, enabling provision of a normal force in the vibration direction upon displacement of the fixation point. Also an electromechanical motor and a method of operating such an electromechanical motor are disclosed.
Claims
1. An electromechanical stator comprising: an actuator section; a spring section; and a support section attached between said actuator section and said spring section, said support section being connected with at least one fixation point via said spring section, wherein a continuous sheet of elastic material constitutes at least a part of said actuator section, at least a part of said support section, and at least a part of said spring section, said actuator section comprises a vibration assembly comprising at least one vibration body comprising an electromechanical volume attached to a part of said continuous sheet of elastic material, said at least one vibration body being configured to cause bending vibrations, in a vibration direction transverse to the plane of said continuous sheet of elastic material, when alternating voltages are applied to said electromechanical volume, and a moved-body interaction portion, wherein said spring section is elastic, with a spring constant, regarding displacements, in said vibration direction, of said at least one fixation point relative to a connection point between said spring section and said support section, thereby enabling provision of a normal force in said vibration direction on said moved-body interaction portion upon displacement of said at least one fixation point in said vibration direction, and wherein said continuous sheet of elastic material of said spring section has a pattern of cuts, providing at least one limited path between connection points to said support section and said at least one fixation point.
2. The electromechanical stator according to claim 1, wherein said support section and said spring section together constitute a low-pass filter of vibrations between said actuator section and said at least one fixation point.
3. The electromechanical stator according to claim 1, wherein said at least one limited path has a smaller average cross-section area than an average cross-section along a closest path between said connection points and attachment members between said actuator section and said support section.
4. The electromechanical stator according to claim 1, wherein said at least one limited path is curved.
5. The electromechanical stator according to claim 1, wherein said vibration assembly comprises two said vibration bodies interconnected by said moved-body interaction portion.
6. An electromechanical motor comprising: the electromechanical stator according to claim 1; a body to be moved; and a voltage supply configured to supply alternating voltages to said electromechanical volume of said at least one vibration body.
7. The electromechanical motor according to claim 6, wherein said voltage supply is configured to supply said alternating voltages at an operation frequency at least five times above a frequency of:
8. The electromechanical stator according to claim 1, wherein said support section is configured to at least partially prohibit rotational movements of said actuator section to propagate to said spring section.
9. The electromechanical stator according to claim 8, wherein said support section and said spring section together constitute a low-pass filter of vibrations between said actuator section and said at least one fixation point.
10. The electromechanical stator according to claim 1, wherein said continuous sheet of elastic material of at least said spring section being, in a state free from elastic deformation, flat.
11. The electromechanical stator according to claim 10, wherein said support section and said spring section together constitute a low-pass filter of vibrations between said actuator section and said at least one fixation point.
12. The electromechanical stator according to claim 10, wherein said support section is configured to at least partially prohibit rotational movements of said actuator section to propagate to said spring section.
13. The electromechanical stator according to claim 12, wherein said support section and said spring section together constitute a low-pass filter of vibrations between said actuator section and said at least one fixation point.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention, together with further objects and advantages thereof, may best be understood by making reference to the following description taken together with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(22) Throughout the drawings, the same reference numbers are used for similar or corresponding elements.
(23) For a better understanding of the proposed technology, it may be useful to begin with a brief overview of some basic considerations concerning operation of ultrasonic electromechanical motors.
(24)
(25) If proper alternating voltages are provided to the electromechanical volume 32, the vibration body 30 can be caused to start to vibrate and the moved-body interaction portion 22 can typically be caused to move along a closed loop path 100, as schematically illustrated in
(26) In
(27) Typically, the applied voltages can also be provided to give a closed loop path in the opposite direction.
(28) As mentioned above, in order to transform the motion of the moved-body interaction portion 22 into a displacement of the body to be moved, the moved-body interaction portion 22 has to mechanically interact with the body to be moved.
(29) If a low-frequency alternating voltage is applied to the vibration body 30, the spring section 60 will compensate for the achieved vibrations. The moved-body interaction portion 22 will be in constant mechanical contact with the body 10 to be moved. This results in that the entire electromechanical stator 2 will just slowly vibrate without causing any movements at all. However, if the frequency of the provided alternating voltage is increased, the inertia of the system will start to play an important role. When the vibration of the vibration body 30 causes the moved-body interaction portion 22 to move in the negative Z-direction, i.e. away from the body 10 to be moved, the inertia of the electromechanical stator 2 will prevent the spring section 60 to compensate the motion immediately. The result is that the moved-body interaction portion 22 leaves the mechanical contact with the body 10 to be moved for a short period of time. During this time, the moved-body interaction portion 22 can freely move e.g. in the negative X direction without interfering with the body 10 to be moved. In other words, the moved-body interaction portion 22 can be reset and prepare for a new contact with the body 10 to be moved without having any mechanical contact with the body to be moved.
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(32) It can now be understood that the relation between the time constants of the two motions, i.e. the actuator section 20 vibration as illustrated by the curve 102 and the movement 104 of the frame support point, plays an important role for the operation of the motor. If the time constant of the frame support point movement 104 decreases relative to the time constant of the actuator section 20 vibration, i.e. the motion of the frame support point is relatively faster, the time period during which the moved-body interaction portion 22 is free from contact with the body 10 to be moved is reduced. This is schematically illustrated by the dotted curve 114. This means that the moved-body interaction portion 22 may be in contact with the body 10 to be moved also during phases of the vibration when there is a non-negligible motion component in the negative X direction. This in turn reduces the speed and increases the wear.
(33) Likewise, if the time constant of the frame support point movement 104 increases relative to the time constant of the actuator section 20 vibration, i.e. the motion of the frame support point is relatively slower, the time period during which the moved-body interaction portion 22 is in contact with the body 10 to be moved is reduced. This is schematically illustrated by the dotted curve 116. This means that the moved-body interaction portion 22 may influence the body 10 to be moved during a shorter period of time, which in turn reduces the available speed. Furthermore, also the available force in the X direction movement is reduced.
(34) In order to optimize the operation of the motor, the applied normal force is preferably adapted to fit properly to the operation frequency and to the different masses of the different parts of the motor. There is thus requested that the spring section has well-defined and easy controllable elasticity properties. At the same time, since the typical ultrasonic electromechanical motors are applied in miniature applications, such spring sections have to be provided within a limited space and preferably requesting as few mounting steps as possible.
(35) According to the technology presented in the present disclosure, a continuous sheet of elastic material can be used as a basic part for an actuator section, a support section as well as for a spring section. This minimizes required mounting efforts and increases a mounting accuracy. At the same time, just by appropriate designing the shape of the continuous sheet of elastic material, appropriate properties of the different sections can be achieved. A well controllable normal force can easily be achieved in a direction transverse to the main plane of the continuous sheet of elastic material.
(36) In one embodiment, an electromechanical stator comprises an actuator section, a support section and a spring section. A continuous sheet of elastic material constitutes at least a part of the actuator section, at least a part of the support section and at least a part of the spring section. The actuator section comprises a vibration assembly in turn comprising at least one vibration body and a moved-body interaction portion. The vibration body comprises an electromechanical volume attached to a part of the continuous sheet of elastic material. The vibration body is arranged for causing bending vibrations, in a vibration direction transverse to the plane of the continuous sheet of elastic material, when alternating voltages are applied to the electromechanical volume. The support section is attached between the actuator section and the spring section. The support section is connected with at least one fixation point via the spring section. The spring section is elastic, with a spring constant, regarding displacements, in the vibration direction, of the fixation point relative to a connection point between the spring section and the support section, thereby enabling provision of a normal force in the vibration direction on the moved-body interaction portion upon displacement of the fixation point in the vibration direction.
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(38) The actuator section 20 comprises a vibration assembly 26 in turn comprising at least one vibration body 30 and a moved-body interaction portion 22. In this embodiment, the vibration assembly 26 comprises two vibration bodies 30, interconnected by the moved-body interaction portion 22. The vibration bodies 30 each comprises an electromechanical volume 32 attached to a part of the continuous sheet of elastic material 5. The vibration bodies 30 are arranged for causing bending vibrations, in a vibration direction Z transverse to the plane of the continuous sheet of elastic material 5, when alternating voltages are applied to the respective electromechanical volumes 32. The actuator section 20 is connected to the support sections 40 on its sides by attachment members 42.
(39) The part of the continuous sheet of elastic material 5 that constitutes the spring section 60 is elastic concerning movements in the Z direction. In a state free from elastic deformation, i.e. where the continuous sheet of elastic material 5 of the spring section 60 is not exposed for any elastic displacements in the Z direction, the continuous sheet of elastic material 5 of the spring section 60 is flat. Such a situation is illustrated in
(40) Each support section 40 is attached between the actuator section 20 and a respective spring section 60. The aim of the support section 40 is to decouple any motions, in particular rotational motions, induced by the actuator section 20, from being transferred into the spring section 60. The actuator section 20 performs bending vibrations, which typically cause the attachment members 42 to twist or rotate. However, since the twisting properties of the main support section 40 is far less admitting, any rotation motions, mainly around an axis within the continuous sheet of elastic material 5, of the attachment members 42 will not be transferred over to the spring section 60. Therefore, the support section 40 is preferably adapted for at least partially prohibiting rotational movements of the actuator section 20 to propagate to the spring section 60.
(41) The spring sections 60 connect a respective support section 40 with at least one fixation point 62. Each spring section 60 is elastic, with a spring constant, regarding displacements of the fixation point 62 in the vibration direction Z relative to a connection point between the spring section 60 and the support section 40. This elasticity thereby enabling provision of a not mal force in the vibration direction Z on the moved-body interaction portion 22 upon displacement of the fixation point 62 in the vibration direction Z.
(42) The actuator section 20 will typically expose the attachment members 42 for different kinds of vibrations. It is preferred if at least the high-frequency parts of these vibrations are not propagating the whole way to the fixation points 62. Due to the fundamentally differing geometrical dimensions of the supporting section 40 compared to the attachment members 42, a large portion of the vibration energy provided to the attachment members 42 will be reflected back to the actuator section 20. Furthermore, due to the fact that the spring section 60 and the support section 40 together has a relatively high inertia, the elastic behaviour of the spring section 60 will also give rise to a low-pass filter action. In other words, the support section 40 and the spring section 60 together constitutes a low-pass filter of vibrations between the actuator section 20 and said fixation point 62.
(43) In this particular embodiment, the continuous sheet of elastic material 5 of the spring section 60 has a pattern of cuts 64. These cuts 64 removes the direct paths through the continuous sheet of elastic material 5 from the support section 40 to the fixation point 62, which means that the efficient length of a path 66 from the support section 40 to the fixation point 62 becomes much longer. Since the elastic properties of the spring section 60 is dependent, among other parameters, on such a length, the spring constant of the spring section 60 can be reduced without extending the spring section 60 laterally. C.f.
(44) Furthermore, the limited path 66 created by the cuts 64 has also typically a smaller width, at least in comparison with paths through the supporting section 40. In other words, at least one limited path 66 has a smaller average cross-section area than an average cross-section along a closest path between the connection points 68 between the spring section 60 and the support section 40 and the attachment members 42 between the actuator section 20 and the support section 40. A smaller width, or rather a smaller cross-section is typically associated with a lower spring constant. This results in that the spring section 60 becomes the dominating part in determining the overall spring properties of the electromechanical stator 2.
(45) The continuous sheet of elastic material is in a typical embodiment a flat metal sheet. However, there are also other possible designs and/or compositions of the continuous sheet of elastic material.
(46) In one embodiment, the continuous sheet of elastic material has an essentially homogeneous composition throughout the sheet. In other words, one and the same material forms the entire sheet.
(47) In another embodiment, the continuous sheet of elastic material changes its composition over the sheet area. This may be provided e.g. by using materials having a chemical gradient over the sheet area, or by applying different treatments, e.g. hardening or coatings, on different parts of the sheet. In such a way, the material properties may be somewhat adapted for the different sections. A more rigid material may e.g. be useful in the support section in certain applications. A softer material may instead be beneficial in the spring section, depending on the technical fields of application.
(48) However, in order to achieve some of the benefits of the continuous sheet of elastic material, the continuous sheet of elastic material should be provided in one permanently joined piece. Gradients or other changed properties may in certain embodiments be provided by starting out from separate pieces that then are unified into one piece by an irreversible joint. In other embodiments, gradients or changed properties may be achieved in an initially homogeneous material. In further embodiments, gradients or changed properties in the continuous sheet of elastic material may be provided in connection with the manufacturing of the material itself.
(49) The electromechanical stator 2 is intended to be incorporated in an electromechanical motor.
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(51) The actual operation of an electromechanical motor according to the basic consideration above is a very complex process, in which forces, inertia, frequencies, resonance properties etc. influences the final performance. In order to increase the understanding of the roles of the different quantities, a simplified model system can be analysed during the very first half cycle of electromechanical excitation. The first half cycle can be divided into three phases; a pre-loaded start condition, the initial snatch of the moved-body interaction portion from the body to be moved, and the very first free moving phase of the moved-body interaction portion.
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F=c.sub.sp.Math.δ.sub.sp (1)
where c.sub.sp is the spring constant of said spring section.
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(54) The natural resonance frequencies of the electromechanical stator 2, as for all other mechanical systems, depend on e.g. whether or not the part is pre-loaded or whether motion restrictions may occur. A free moving phase of the moved-body interaction portion resembles a free vibrating electromechanical stator with a prescribed initial condition. The primary natural resonance frequency for the entire electromechanical stator can be expressed as:
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where m.sub.eq is an equivalent lumped mass of the mass-spring representation of the electromechanical stator.
(56) The analysis of the initial snatch can be brought further. If the operation frequency f.sub.o is used, the motion, represented by the distance in Z direction z.sub.ip of the moved-body interaction portion 22, can be expressed as:
z.sub.ip=δ.sub.ip.Math.sin(2πf.sub.ot),
where δ.sub.ip is an amplitude of the stroke of the tip of the moved-body interaction portion 22.
(57) The maximum acceleration then becomes:
a.sub.ip=δ.sub.ip.Math.(2πf.sub.o).sup.2,
and the time for performing a half cycle, which approximately is close to the time during which the moved-body interaction portion 22 is free from contact is:
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Δδ.sub.sp=δ.sub.sp(1−cos(2πf.sub.spt)).
(60) The maximum acceleration then becomes:
a.sub.sp=δ.sub.sp.Math.(2πf.sub.sp).sup.2.
(61) The maximum push-back distance Δδ.sub.max is reached after approximately half a cycle, which gives:
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(63) By assuming that the maximum push-back distance Δδ.sub.max is small compared to δ.sub.ip:
Δδ.sub.max=ξ.Math.δ.sub.ip,
where ξ is a small number, the expression (4) can be approximated by the two first terms of a Taylor series. Combining relations (1), (2) and (4), then gives an estimate of the operation frequency:
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(65) For achieving a good operation, the maximum push-back distance Δδ.sub.max should preferably be considerably smaller than the distance δ.sub.ip, preferably less than 10% of the distance δ.sub.ip, i.e. ξ should preferably be less than 0.1. The pre-load force F may in many typical applications be in the order of magnitude of 20N. A typical maximum distance δ.sub.ip between the moved-body interaction portion 22 and the body 10 to be moved may be in the range of 5 μm during the free moving phase. A typical equivalent lumped mass of an electromechanical stator may be in the range of 0.5 g. Such assumptions would together point to an operation frequency of about 100 kHz, which is fully feasible.
(66) The acceleration a.sub.sp of the electromechanical stator should also be considerably lower than the acceleration a.sub.ip of the moved-body interaction portion 22, preferably less than 10% the acceleration a.sub.ip.
(67) It is also possible to express the ratio between the primary natural resonance frequency f.sub.sp and the preferred operation frequency f.sub.o:
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(69) If a maximum push-back distance Δδ.sub.max of 0.5 μm and a displacement δ.sub.sp of 1 mm is assumed, this would require a frequency ratio of about 100. These conditions will be rather different for different kinds of motors and applications and the preferred frequency ratio may therefore also vary substantially.
(70) In a general context, however, the operational frequency f.sub.o should preferably exceed the primary natural resonance frequency f.sub.sp by at least a factor of 5, more preferably by at least a factor of 10 and most preferably by at least a factor of 30.
(71) The analysis above is made for the very first moments of an operation. However, the model involves an assumed “continuous” sinusoidal motion. This means that the initial velocity is “assumed” to be non-zero. Such imperfections in the model may give rise to e.g. minor delays or time shifts in the analysis. However, the conditions of a steady-state operation is assumed not to be very different from what has been used as the model above. The recovery of the pushing back distance may perhaps not lead to exactly the same starting position, but the main reasoning will anyway be valid at least within an order of magnitude.
(72) The operation frequency f.sub.o is typically selected also to fit to the vibration properties of the vibration assembly, e.g. to be situated close to resonance frequencies of the vibration assembly. Suitable masses, spring constants and displacements of the spring section can then be found in order to fulfil the above estimations for an appropriate operation.
(73) One advantage of using a continuous sheet of elastic material as a spring section is that spring constants of narrow material portions of beam shapes are relatively easy to estimate and predict. For instance, in the embodiments of
(74) The use of a common continuous sheet of elastic material for all the active parts of the stator ensures a reliable geometric relation between the different parts of the stator. No uncontrolled displacements or bendings from additional mounting components influences the normal force application and the finally achieved normal force can be estimated very accurately from just the shape and elastic deformation distance of the spring section.
(75) Many different detailed designs of the spring section are possible to use.
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(78) In
(79) In
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(86) As can be seen in the discussions above, also the equivalent lumped mass of the electromechanical stator plays a role in finding suitable frequencies and spring properties. For instance, if a suitable spring section design, giving a requested spring constant has been found, but other parameters tend to cause a high recommended operation frequency, the frequencies can be adapted by adapting the mass of the support section. Since the support section does not essentially contribute to the spring action, but its mass contributes to the equivalent lumped mass of the electromechanical stator, additional mass can be added to the support section without significantly change the spring constant.
(87) Another way of “tuning” the available ranges of operation frequencies, when a certain spring section design is fixed, is to modify the elastic deformation of the spring section. With reference to
(88) Similar situations for a single electromechanical stator mounted against e.g. a bearing arrangement 80 are depicted in
(89) In alternative embodiments, also plastic deformations of the continuous sheet of elastic material can be utilized to modify the displacement of the fixation points.
(90) In such embodiment, one has to be particularly careful to control the displacement caused by the plastic deformation, since such manufacturing processes typically are not very accurate. Preferably, the continuous sheet of elastic material 5 of at least the spring section 60 is, in a state free from elastic deformation, still flat. This ensures that the spring constant properties are well defined.
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(92) The method comprises the step S10, in which a normal force is provided in a vibration direction, transverse to the plane of the continuous sheet of elastic material, on the moved-body interaction portion. This normal force provision is performed in step S12 by displacing the fixation point in the vibration direction. In step S20, alternating voltages are applied to the electromechanical volume, causing the vibration body to perform bending vibrations in the vibration direction.
(93) In a preferred embodiment, the applied alternating voltages are tuning to an operation frequency above a lowest natural resonance frequency of the entire electromechanical stator.
(94) The embodiments described above are to be understood as a few illustrative examples of the present invention. It will be understood by those skilled in the art that various modifications, combinations and changes may be made to the embodiments without departing from the scope of the present invention. In particular, different part solutions in the different embodiments can be combined in other configurations, where technically possible. The scope of the present invention is, however, defined by the appended claims.