Variable Area Fan Nozzle Actuation System
20230265812 ยท 2023-08-24
Inventors
Cpc classification
F02K1/763
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02K1/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A variable area fan nozzle (VAFN) actuation system is disclosed. The VAFN actuation system is part of an aircraft nacelle, comprising a thrust reverser translating sleeve and a VAFN cowl. The system may translate the VAFN cowl to various positions to optimize engine performance. The system works in two phases. The first phase occurs when the translating sleeve is stowed. During this time, a linear, fluid-pressure VAFN actuator with multiple pistons may translate the VAFN cowl forward and aftward, and hold it in various fixed positions. The second phase occurs when the translating sleeve deploys and then stows. During this time, the actuator may allow the VAFN cowl to travel with the translating sleeve in a controlled manner. When the translating sleeve deploys, the VAFN cowl is pushed aftward by the translating sleeve. When the translating sleeve stows, the VAFN cowl is pulled forward with it.
Claims
1. A nacelle, comprising: a fixed structure configured to be fixed relative to a pylon of an aircraft; a thrust reverser translating sleeve translatable aftward relative to the fixed structure, from a stowed position to a deployed position; a translating sleeve actuator extending from the fixed structure to the thrust reverser translating sleeve configured to actuate the thrust reverser translating sleeve between the stowed position and the deployed position; a variable area fan nozzle (VAFN) cowl translatable aftward relative to the thrust reverser translating sleeve, from a stowed position to a deployed position; a linear, fluid-power VAFN actuator extending from the fixed structure to the VAFN cowl, comprising a cylinder with a proximal end mounted to the fixed structure, a distal end opposite the proximal end, containing a plurality of substantially cylindrical chambers in series along a cylinder axis, the plurality of substantially cylindrical chambers comprising: a first chamber disposed distally and containing a first piston with a distal side and a proximal side, the first piston joined to a first piston rod protruding distally from the first piston along the cylinder axis, and a second chamber disposed proximally and containing a second piston with a distal side and a proximal side, the second piston joined to a second piston rod protruding distally from the second piston along the cylinder axis: wherein the first piston rod protrudes from a first aperture in the distal end of the cylinder and couples with the VAFN cowl, the second piston rod protrudes from a second aperture joining the first and second chambers, into the first chamber, whereby the second rod is configured to push the first piston aftward and conversely the first piston is configured to push the second piston rod forward,
2. The nacelle of claim 1, wherein said the VAFN actuator translates the VAFN cow to the stowed position and fixes it in said position as follows: pressurized fluid enters the distal end of the first cylinder chamber and pushes the first piston forward with a first force, pushing the second piston rod and piston forward until the proximal side of the second piston contacts the proximal end of the second cylinder chamber, clamping the first piston between the second piston rod and the pressured fluid.
3. The nacelle of claim 2, wherein said VAFN actuator translates the VAFN cow to the deployed position and fixes it in said position as follows: pressurized fluid enters the proximal end of the second cylinder chamber with a second force and pushes the second piston and rod aftward, pushing the first piston and piston rod aftward, until the distal side of the second piston contacts the distal end of the second cylinder chamber, pressurized fluid enters the distal end of the first cylinder chamber and pushes the first piston forward with a first force less than the second force, clamping the first piston between the second piston rod and the pressured fluid in the first chamber.
4. The nacelle of claim 3, further comprising a VAFN stop device extending from the thrust reverser translating sleeve to the VAFN cowl configured to limit the distance the VAFN cow can extend aftward relative to the translating sleeve, and to allow the translating sleeve to pull the VAFN cow forward when the translating sleeve is stowing.
5. The nacelle of claim 4, wherein the pressurized fluid is hydraulic fluid, further comprising a hydraulic directional control valve having a float position which allows fluid to enter and exit the VAFN actuator cylinder first chamber as needed on either side of the first piston when the VAFN cowl is pushed aftward by the translating sleeve when the translating sleeve is deploying, and pulled forward by the VAFN stop device, when the translating sleeve is stowing.
6. The nacelle of claim 5, wherein said hydraulic directional control valve has a block position which prevents fluid from entering or exiting the VAFN actuator cylinder first chamber when the translating sleeve is in the deployed position, clamping the first piston in place and holding the VAFN in a fixed position.
7. The nacelle of claim 5, further comprising a flow synchronization device which directs equal volumes of hydraulic fluid to multiple VAFN actuators, ensuring that said actuators stay synchronized.
8. The nacelle of claim 4, wherein the pressurized fluid is aft, further comprising a pneumatic directional control valve having a block/float position which allows fluid to exit the VAFN actuator cylinder first chamber on the distal side of the first piston, and prevents fluid from entering said chamber on the proximal side of said piston when the VAFN cowl is pushed aftward by the translating sleeve, creating a pressure differential between the proximal and distal sides of said piston, which acts to keep the VAFN cowl stable when the translating sleeve is in the deployed position.
9. The nacelle of claim 4, wherein the pressurized fluid is air, further comprising a pneumatic directional control valve having a float position which allows fluid to enter and exit the VAFN actuator cylinder first chamber as needed on either side of the first piston when the VAFN cowl is pushed aftward by the translating sleeve when the translating sleeve is deploying, and pulled forward by the VAFN stop device, when the translating sleeve is stowing,
10. The nacelle of claim 1, wherein the VAFN actuator cylinder further comprises a third cylindrical chamber disposed proximally from the second chamber and containing a third piston connected to a third piston rod protruding distally from said piston along the cylinder axis and protruding through a third aperture joining the second and third chambers, whereby the third piston rod is configured to push the second piston aftward and conversely the second piston is configured to push the third piston rod forward, and dispose and fix the VAFN cowl in a first partially deployed position.
11. (canceled)
12. The nacelle of claim 1, further comprising a damper extending from the thrust reverser translating sleeve to the VAFN cowl configured to prevent the VAFN cowl from vibrating.
13. The nacelle of claim 1, wherein the VAFN cowl is translatable relative to the thrust reverser translating sleeve by means of a track attached to the thrust reverser translating sleeve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the invention.
[0020] The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
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DETAILED DESCRIPTION
[0035] The detailed description of exemplary embodiments herein makes reference to the accompanying drawings, which show exemplary embodiments by way of illustration. While these exemplary embodiments are described in sufficient detail to enable those skilled in the art to practice the inventions, it should be understood that other embodiments may be realized and that logical changes and adaptations in design and construction may be made in accordance with this invention and the teachings herein. Thus, the detailed description herein is presented for purposes of illustration only and not of limitation. The scope of the invention is defined by the appended claims. For example, the steps recited in any of the method or process descriptions may be executed in any order and are not necessarily limited to the order presented. Furthermore, any reference to singular includes plural embodiments, and any reference to more than one component or step may include a singular embodiment or step. Also, any reference to attached, fixed, connected or the like may include permanent, removable, temporary, partial, full and/or any other possible attachment option. Additionally, any reference to without contact (or similar phrases) may also include reduced contact or minimal contact.
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[0040] The TS actuator 30 includes a fixed portion 32 which is attached to the fixed structure 12, and a movable portion 34 which may fit through an aperture in a cascade support ring 26, and is attached to the translating sleeve 14. To allow thrust reversal during landing, the TS actuator 30 moves the translating sleeve 14 aftward to the deployed position as later described herein. The TS actuator 30 may be powered mechanically, electrically, hydraulically, or by any other means. Specific details of the TS actuator 30 are not included within this invention disclosure.
[0041] The VAFN actuator 38 includes a fixed cylinder 40 which is attached to the fixed structure 12 and which may fit through an aperture in the cascade support ring 26. In the preferred embodiment, the fixed cylinder 40 is not connected to the cascade support ring 26, however in other embodiments, said cylinder is attached to said support ring. Said actuator includes a movable forward piston and rod 46 and a movable aft piston and rod 48. Cylinder 40 contains two chambers with a connecting aperture between them. Within the forward chamber, the piston portion of 46 is contained and slidably sealed. The rod portion of 46 fits through and is slidably sealed to the connecting aperture. Within The aft chamber of cylinder 40 the piston portion of 48 is contained and slidably sealed. The rod portion of 48 fits through and is slidably sealed to an aperture in the aft end of the cylinder 40 and attaches to the VAFN cowl 16. The VAFN actuator 38 may translate the VAFN cowl 16 forward and aftward relative to the translating sleeve 14, while the translating sleeve 14 is stowed as later described herein. Ports 41-44 allow fluid to enter and exit the various cylinder chambers as later described herein.
[0042] The VAFN stop device 50 limits the aftward motion of the VAFN cowl relative to the translating sleeve 14 as later described herein. This device may also act as a guide to keep the aft surface of the translating sleeve 14 and the forward surface of the VAFN cowl 16 aligned. Said device comprises a housing 52 which may attach to the translating sleeve 14, and a piston and rod 54 which may attach to the VAFN cowl 16, however it may take any form that fulfills this function.
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[0052] The directional control valve 118 has two positions. The right hand position directs pressurized air to the port 41 to extend the piston and rod 46 and thus deploy the VAFN cowl 16. Exhaust air returns from the port 42 and may leave through an exhaust valve 122. The left hand position is float which allows outside forces such as those from the retraction of the piston and rod 48 to push the piston and rod 46 forward. Air may circulate from the port 41 through the valve 118 to the port 42.
[0053] The directional control valve 120 has three positions. The right hand position directs pressurized air to the port 44 to retract the piston and rod 48 and thus push the piston and rod 46 forward, and thus stow the VAFN cowl 16. Exhaust air returns from the port 43 and may leave through an exhaust valve 124. The center position is float which allows outside forces such as those from the extension of the piston and rod 46 to push the piston and rod 48 aftward, or from the stowing of the translating sleeve 14 to push it forward. Air may circulate between the ports 43 and 44 through the valve 120. The left hand position is block/float which allows outside forces such as those from the deployment of the translating sleeve 14 to move the piston and rod 48. The port 43 is closed and the port 44 is open when the translating sleeve 14 deploys. This creates a pressure differential in the aft chamber of the cylinder 40 between the forward and aft surfaces of the piston portion of 48, which acts to keep the forward end of the VAFN cowl 16 in contact with the aft end of the translating sleeve 14 during thrust reversal to keep the VAFN cowl 16 stable.
[0054] The default position of directional the control valves 118 and 120 is float. If there is a loss of control signals, the valves are configured to revert to the default position as a safety feature, which allows the translating sleeve to deploy upon landing.
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[0057] In another embodiment of the hydraulic system above, flow synchronizing devices 230 are used to direct equal volumes of hydraulic fluid to the VAFN actuators 38 ensuring synchronization. The synchronizing devices 230 may include flow dividers, dosing cylinders or any other similar device.
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[0059] The directional control valve 218 and has two positions. The right hand position directs pressurized fluid to the port 41 to extend piston and rod 46 and thus deploy the VAFN cowl 16. Exhaust fluid returns from the port 42 and leaves to the reservoir 222. The left hand position is float which allows outside forces such as those from the retraction of the piston and rod 48 to push the piston and rod 46 forward. Fluid may circulate from the port 41 through the valve and then to the port 42.
[0060] The directional control valve 220 has three positions. The right hand position directs pressurized fluid to the port 44 to retract the piston and rod 48 and thus push piston and rod 46 forward, and thus stow the VAFN cowl 16. Exhaust fluid returns from the port 43 and leaves to the reservoir 222. The center position is float which allows outside forces such as those from the extension of the piston and rod 46 to push the piston and rod 48 aftward, or from the stowing of the translating sleeve 14 to push it forward. Fluid may circulate between the ports 43 and 44 through the valve 220. The left hand positon is a block position which prevents fluid from moving in and out of the ports 43 and 44, which acts to keep the piston and rod 48 and thus the VAFN cowl 16 in place during thrust reversal.
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[0063] In another embodiment, the fluid used is hydraulic fluid. The actuator arrangement 71 is shown in two places. A hydraulic control system 400 and a hydraulic valve system 410 may be located in the pylon and control two actuator arrangements. The hydraulic control system 400 is based on the hydraulic control system 200. The hydraulic valve system 410 is based on the hydraulic valve system 210.
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[0065] The VAFN actuator 73 includes a fixed cylinder 74 which is attached to the fixed structure 12 and which may fit through an aperture in the cascade support ring 26. Said actuator includes a movable forward piston and rod 84, a movable middle piston and rod 86, and a movable aft piston and rod 88. The cylinder 74 contains three chambers with connecting apertures between them. Within the forward chamber, the piston portion of 84 is contained and slidably sealed. The rod portion of 84 fits through and is slidably sealed to the aperture between the forward and middle chambers.
[0066] Within the middle chamber of cylinder 74 the piston portion of 86 is contained and slidably sealed. The rod portion of 86 fits through and is slidably sealed to the aperture between the middle and aft chambers.
[0067] Within the aft chamber of cylinder 74 the piston portion of 88 is contained and slidably sealed. The rod portion of 88 fits through and is slidably sealed to an aperture in the aft end of the cylinder and attaches to the VAFN cowl 16. The VAFN actuator 73 may translate the VAFN cowl 16 forward and aftward relative to the translating sleeve 14, while the translating sleeve 14 is stowed as later described herein. Ports 75-80 allow fluid to enter and exit the various chambers as later described herein.
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[0072] A valve system for controlling the three piston fluid-pressure VAFN actuator 73 is similar to the previously described valve systems but requires an additional direction control valve for the middle piston.
[0073] Persons of ordinary skill in the art will understand that while the invention has been described in terms of various embodiments and various aspects and features, certain modifications, variations, changes and additions can be made to the described embodiments without departing from the spirit and scope of the invention. All such modifications, variations, changes and additions are intended to be within the scope of the appended claims.