Convertible ducted fan engine
11333032 · 2022-05-17
Assignee
Inventors
Cpc classification
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C25/66
PERFORMING OPERATIONS; TRANSPORTING
F04D29/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D35/00
PERFORMING OPERATIONS; TRANSPORTING
F05D2220/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/326
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/522
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C25/405
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
B64C25/34
PERFORMING OPERATIONS; TRANSPORTING
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60F3/0007
PERFORMING OPERATIONS; TRANSPORTING
International classification
F01D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C25/66
PERFORMING OPERATIONS; TRANSPORTING
B64C25/34
PERFORMING OPERATIONS; TRANSPORTING
B64C25/40
PERFORMING OPERATIONS; TRANSPORTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A convertible ducted fan engine having a shroud, a drive shaft connected to a mechanical fan, and a rotational drive motor configured to rotate the mechanical fan. An embodiment includes a linear drive motor configured to translate the drive shaft and mechanical fan in a direction parallel to a longitudinal axis of the shroud. The convertible ducted fan engine includes a fluid-propulsion configuration in which the mechanical fan rotates freely with respect to the shroud to produce thrust through fluid flow, and a drive-wheel configuration in which the shroud rotates about the rotational axis.
Claims
1. A ducted fan engine, comprising: a drive shaft and a translation collar, wherein the drive shaft is configured to translate in a direction parallel to a longitudinal axis of the translation collar; a mechanical fan interconnected with the drive shaft, such that movement of the drive shaft in an axial direction causes movement of the mechanical fan in the axial direction, the mechanical fan having a plurality of blades concentrically arranged about a rotational axis, the mechanical fan configured to rotate about the rotational axis; a shroud interconnected with the translation collar; a fluid-propulsion configuration in which the mechanical fan rotates freely with respect to the shroud to produce thrust through fluid flow; and a drive-wheel configuration in which at least one of the blades in the plurality of blades is incapable of rotating with respect to the shroud, thereby causing concurrent rotation of the shroud and mechanical fan when the mechanical fan rotates about the rotational axis.
2. The ducted fan engine of claim 1, wherein the drive-wheel configuration includes at least one of the blades in the plurality of blades is in contact with the shroud.
3. The ducted fan engine of claim 1, wherein the plurality of blades is concentrically arranged about the drive shaft, such that the drive shaft is axially aligned with the rotational axis, and the translation collar is aligned with a central longitudinal axis of the shroud.
4. The ducted fan engine of claim 1, further including the translation collar having a linear drive motor to translate the mechanical fan parallel to a longitudinal axis of the shroud.
5. The ducted fan engine of claim 1, further including a blade-contacting flange disposed on an internal surface of the shroud and extending a distance inwardly towards the central longitudinal axis of the shroud, the distance being greater than the difference between an outer diameter of the mechanical fan and an inner diameter of the shroud.
6. The ducted fan engine of claim 1, further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the ducted fan engine operates in the drive-wheel configuration.
7. A ducted fan engine, comprising: an outer shroud encircling a plurality of blades, the outer shroud having an electrical coil connected to a power source; a motor housing comprising a main body, wherein the main body includes a proximal body and a distal body; a collar concentrically located with respect to the outer shroud, the collar receiving at least a portion of the proximal body in a rotationally free relation; a first clutch disposed between the collar and the proximal body, wherein the first clutch can be engaged to prevent relative rotation between the collar and the proximal body; a first end of the proximal body secured to a mounting arm and a second end of the proximal body in rotational communication with the distal body; the distal body in mechanical communication with the plurality of blades; a second clutch disposed between the proximal and distal bodies, wherein the second clutch can be engaged to prevent relative rotation between the proximal and distal bodies; at least one blade in the plurality of blades having a magnetic component disposed proximate a free end of the at least one blade; whereby electrifying the electrical coil can cause or prevent rotation of the plurality of blades with respect to the outer shroud, and the first and second clutches enable the ducted fan engine to operate as a propulsion engine or a drive wheel.
8. The ducted fan engine of claim 7, wherein operation as the propulsion engine includes: the first clutch engaged to prevent the proximal body from rotating with respect to the collar secured to the outer shroud; the second clutch disengaged to allow the distal body to rotating with respect to the proximal body; and electrifying the electrical coil to cause the plurality of blades to rotate with respect to the outer shroud.
9. The ducted fan engine of claim 7, wherein operation as the drive wheel includes: the first clutch disengaged to allow the collar secured to the outer shroud to rotate with respect to the proximal body; the second clutch engaged to prevent the distal body secured to the plurality of blades from rotating with respect to the proximal body; and electrifying the electrical coil to cause the outer shroud to rotate with respect to the plurality of blades.
10. The ducted fan engine of claim 7, further including a tread disposed on an outer surface of the outer shroud, thereby providing traction between a shroud-contacting surface and the outer shroud when the ducted fan engine operates as the drive wheel.
11. A convertible craft, comprising: a ducted fan engine pivotally secured to the craft, wherein the ducted fan engine includes: a shroud encircling a mechanical fan, the shroud having an internal surface establishing an inner diameter, wherein the inner diameter of the shroud is greater in size than an outer diameter of the mechanical fan; the mechanical fan having a plurality of blades concentrically arranged about a rotational axis, wherein each blade in the plurality of blades has an extent originating from the rotational axis and terminating at a distal free end; the distal free end of each blade effectively creating the outer diameter of the mechanical fan; a fluid-propulsion configuration in which the plurality of blades are free to rotate with respect to the shroud to produce thrust through fluid flow; and a drive-wheel configuration in which an outer surface of the shroud is in physical contact with a ground surface and the shroud is configured to rotate about the rotational axis, thereby enabling the shroud to roll along the ground surface.
12. The craft of claim 11, further including a drive shaft, wherein the mechanical fan is configured to translate in an axial direction along the drive shaft, thereby enabling the mechanical fan to change location within the shroud along a longitudinal axis of the shroud.
13. The craft of claim 11, further including a blade-contacting flange located proximate to a fore end of the shroud, such that the drive-wheel configuration is achieved by translating the mechanical fan along a translation shaft towards the fore end of the shroud until at least one of the blades in the plurality of blades comes in contact with the blade-contacting flange.
14. The craft of claim 13, wherein the fluid-propulsion configuration is achieved by translating the mechanical fan along the translation shaft towards an aft end of the shroud until none of the blades in the plurality of blades can contact the blade-contacting flange when the mechanical fan rotates about the rotational axis.
15. The craft of claim 11, further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the ducted fan engine operates in the drive-wheel configuration.
16. The craft of claim 11, further including: an electrical coil disposed on or in the shroud, the electrical coil connected to a power source; a motor housing comprising a main body, wherein the main body includes a proximal body and a distal body; a collar concentrically located with respect to the shroud, the collar receiving at least a portion of the proximal body in a rotationally free relation; a first clutch disposed between the collar and the proximal body, wherein the first clutch can be engaged to prevent relative rotation between the collar and the proximal body; a first end of the proximal body secured to a mounting arm and a second end of the proximal body in rotational communication with the distal body; the distal body in mechanical communication with the plurality of blades; a second clutch disposed between the proximal and distal bodies, wherein the second clutch can be engaged to prevent relative rotation between the proximal and distal bodies; at least one blade in the plurality of blades having a magnetic component disposed proximate a free end of the at least one blade; whereby electrifying the electrical coil can cause or prevent rotation of the plurality of blades with respect to the shroud, and the first and second clutches enable the ducted fan engine to operate in the fluid-propulsion configuration or the drive-wheel configuration.
17. The ducted fan engine of claim 16, wherein operation in the fluid-propulsion configuration includes: the first clutch engaged to prevent the proximal body from rotating with respect to the collar secured to the shroud; the second clutch disengaged to allow the distal body to rotating with respect to the proximal body; and electrifying the electrical coil to cause the plurality of blades to rotate with respect to the shroud.
18. The ducted fan engine of claim 16, wherein operation the drive-wheel configuration includes: the first clutch disengaged to allow the collar secured to the shroud to rotate with respect to the proximal body; the second clutch engaged to prevent the distal body secured to the plurality of blades from rotating with respect to the proximal body; and electrifying the electrical coil to cause the shroud to rotate with respect to the plurality of blades.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a fuller understanding of the invention, reference should be made to the following detailed description, taken in connection with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(15) In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings, which form a part thereof, and within which are shown by way of illustration specific embodiments by which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the invention.
Glossary of Claim Terms
(16) Drive-Wheel Configuration: is a configuration where the shroud is configured to rotate about the rotational axis.
(17) Fluid-Propulsion Configuration: is a configuration where the mechanical fan is configured to rotate about the rotational axis.
(18) Shroud: is a structure intended to at least partially surround the mechanical fan.
(19) Tread: is a material disposed on the external surface of the shroud that is intended to increase traction between the shroud and the shroud-contacting surface.
(20) The present invention includes a convertible ducted fan engine having a drive-wheel configuration and a fluid-propulsion configuration. The convertible ducted fan engine includes a shroud and a mechanical fan. In the drive-wheel configuration, the shroud is configured to rotate about the rotational axis. As a result, the shroud effectively becomes a rotating drive-wheel. In the fluid-propulsion configuration, the mechanical fan is free to rotate about the rotational axis to produce thrust as is typical with a propeller.
(21) Referring now to
(22) Internal surface 112 also includes blade-contacting flange 114 extending inwardly towards longitudinal axis 106. Blade-contacting flange 114 extends inwardly a distance that is greater than the difference between the inner diameter of shroud 102 and the outer diameter of mechanical fan 116. The outer diameter of mechanical fan 116 is established by distal free ends 118b of blades 118. As depicted in the exemplary embodiment, blade-contacting flange 114 is disposed proximate to fore end 102a of shroud 102. Blade-contacting flange 114, however, may be located anywhere along internal surface 112, such that blades 118 can contact blade-contacting flange 114 when mechanical fan 116 is moved into radial alignment with blade-contacting flange 114. In an embodiment, several blade-contacting flanges may be disposed on internal surface 112 to better secure mechanical fan 116 when the engine is in the drive-wheel configuration.
(23) As mostly clearly depicted shown in
(24) As depicted in the exemplary embodiment shown in
(25) External surface 120 of shroud 102 includes an aerodynamic taper from fore end 102a to aft end 102b. The tapered shape reduces aerodynamic drag when the convertible ducted fan engine is operating as a fluid-propulsion engine. In an embodiment, the external surface 120 has a non-tapered shape to provide greater traction when the convertible ducted fan engine is operating as a drive-wheel. In an embodiment, external surface 120, includes tread for improving traction when the convertible ducted fan engine is operating as a drive-wheel. In addition, the tread may include longitudinal grooves to improve aerodynamic performance when the convertible ducted fan engine is operating as a fluid-propulsion engine. The tread may include any combination of grooves to improve traction and/or decrease aerodynamic drag.
(26) In an embodiment, external surface 120 of shroud 102 includes one or more bands/ribs of material wrapped around the outer surface of the shroud. For example, external surface 120 may be axially ribbed, which would improve traction and would have a minimal effect on airflow over the external surface of the shroud. Moreover, an embodiment includes a shroud that is easily removable for maintenance or replacement. Detachable collar(s) and corresponding supports allows the mechanical fan to easily exit the shroud for maintenance/replacement.
(27) In an embodiment, screens are added to the fore and/or aft ends of the shroud to reduce the possibility of large objects accumulating in the inner surface of the shroud. This, combined with a controlled process between configurations would minimize possibility of damage to the mechanical fan. This situation is far more critical to the airborne application as the waterborne application would naturally wash material from the internal surface of the shroud after transitioning to water.
(28) Mechanical fan 116 includes a plurality of blades 118 extending outwardly from drive shaft 105. The distal ends of each blade establish an outer diameter of the mechanical fan. As depicted in the exemplary embodiment shown in
(29) It should be noted that the blades are currently depicted in a simple rectangular shape. The blades however, may be angled, such that the width of the proximal end of each blade is angled with respect to the longitudinal axis of the drive shaft. In addition, or alternatively, the blades may include a corkscrew shape extending about the length of each blade.
(30) The exemplary embodiment shown in
(31) The rotation of drive shaft 105 is controlled via a rotational drive motor (not visible) disposed in motor housing 124. The rotational drive motor is adapted to rotate drive shaft 105 in both a clockwise and a counter-clockwise direction. The translation of drive shaft 105 along shroud shaft 104 is controlled via linear drive motor 126. Linear drive motor 126 enables the convertible ducted fan engine to translate between the fluid-propulsion configuration shown in
(32) Referring now to
(33) Referring now to
(34) Drive shaft 105 has a fixed length extending to blades 118. Thus, motor housing 124 is translated through translation collar 132 to bring blades 118 into and out of contact with blade contacting flanges 114. Moreover, motor housing 124 is adapted to rotate with respect to translation collar 132. Translation collar 132 and/or motor housing 124 may include bearings, or other similar friction reducing objects, materials, and/or fluids, disposed between their respective contacting surfaces to reduce friction during both rotation and translation of motor housing 124 with respect to translation collar 132.
(35) The rotation of drive shaft 105 is controlled via a rotational drive motor (not shown) disposed in motor housing 124. The rotational drive motor is adapted to rotate drive shaft 105 in both a clockwise and a counter-clockwise direction. The translation of motor housing 124 within translation collar 132 is controlled via linear drive motor 126. Linear drive motor 126 enables the convertible ducted fan engine to translate between the fluid-propulsion configuration shown in
(36) As depicted in
(37) In an embodiment, as depicted in
(38) This embodiment also preferably includes clutch 146 disposed between the inner surface of collar 132 and the outer surface of motor housing 124. Clutch 146 is engaged to collar 132 and in turn shroud 102 when in the propulsion mode to prevent shroud 102 from rotating about axis 130 when blades 118 and their respective magnetic components 142 rotate with respect to coils 140 disposed within shroud 102. Clutch 146 is disengaged when the engine is operating in the wheel configuration to allow motor housing 124 to rotate within collar 132.
(39) Referring now to
(40) As depicted in
(41) The depicted embodiment includes the motor housing simply acting as a main body, incorporating the clutch mechanisms. The main body is divided into proximal body 142a and distal body 142b with clutch 144 residing therebetween. Proximal body 142a resides at least partially within collar 132 and clutch 146 resides therebetween. Clutches 144 and 146 may be any clutches known to a person of ordinary skill in the art including mechanical, electrical, and electromagnetic clutches. Clutches 144 and 146 are also connected to a power source that preferably resides on the body of the craft to which mounting arm 130 is attached.
(42) To operate as a propulsion engine, the clutches are adjusted to allow blades 118 to rotate within shroud 102 and shroud 102 is secured in a non-rotational state about axis 133. In operation as a propulsion engine, current is run through coils 140, which creates a magnetic field that drives magnetic components 142 on blades 118. Drive shaft 105 is fixedly secured to blades 118 and distal body 142b causing these components to rotate as a single body. Clutch 144 is disengaged allowing distal body 142b to rotate with respect to proximal body 142a. Clutch 146 is engaged to prevent rotation of collar 132, and in turn shroud 102, about proximal body 142a. Proximal body 142a is fixedly secured to mounting arm 130, so mounting arm 130, proximal body 142a, and shroud 102 do not rotate about axis 133, but blades 118 remain free to rotate within shroud 102 to produce thrust.
(43) To operate as a wheel, clutch 144 is engaged so that blades 118, drive shaft 105, distal body 142b, proximal body 142a, and mounting arm 130 are rotationally fixed with respect to each other and thus do not rotate about axis 133 since mounting arm 130 is secured to a craft as depicted in
(44) Referring now to
(45) While
(46) The advantages set forth above, and those made apparent from the foregoing description, are efficiently attained. Since certain changes may be made in the above construction without departing from the scope of the invention, it is intended that all matters contained in the foregoing description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(47) It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention that, as a matter of language, might be said to fall therebetween.