Screw compressor and refrigeration device
11333148 · 2022-05-17
Assignee
Inventors
Cpc classification
F04C28/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C18/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A screw compressor according to an embodiment includes a rotor casing, a pair of screw rotors disposed in the rotor casing and engaging with each other, and a movable portion disposed so as to be movable in a rotor shaft direction of the pair of screw rotors. The movable portion includes liquefied liquid supply ports capable of supplying a liquefied liquid of a compressed gas toward tooth groove spaces formed by the pair of screw rotors.
Claims
1. A screw compressor comprising: a rotor casing; a pair of screw rotors disposed in the rotor casing and engaging with each other; a movable portion disposed so as to be movable in a rotor shaft direction of the pair of screw rotors, the movable portion including liquefied liquid supply ports configured to supply a liquefied liquid of a compressed gas toward tooth groove spaces formed by the pair of screw rotors; and a refrigerant liquid supply line having (i) a first end connected to a refrigerant circulation line on which the screw compressor, a condenser, an expansion valve, and an evaporator are disposed and (ii) a second end communicable with the liquified liquid supply ports, the refrigerant liquid supply line being configured to extract liquefied liquid from the refrigerant circulation line and supply the extracted liquefied liquid to the liquefied liquid supply ports, wherein the first end of the refrigerant liquid supply line is connected to the refrigerant circulation line at a position between the condenser and the expansion valve.
2. A refrigeration device comprising: the refrigerant circulation line; and a refrigeration cycle constituting device including the screw compressor according to claim 1 and the condenser disposed on the refrigerant circulation line.
3. The refrigeration device according to claim 2, wherein the movable portion is constituted by a valve body of a volume control slide valve or an internal volume ratio variable control valve configured to control an internal volume ratio of a refrigerant gas sucked into the rotor casing, and wherein the refrigeration device further comprises: a temperature sensor detecting a temperature of a refrigerant gas discharged from the screw compressor; a flow-rate adjusting valve disposed on the refrigerant liquid supply line; and a first controller controlling an opening degree of the flow-rate adjusting valve based on a detection value of the temperature sensor and controlling a temperature of the refrigerant gas discharged from the screw compressor.
4. The refrigeration device according to claim 2, wherein the movable portion is constituted by a valve body of a volume control slide valve or an internal volume ratio variable control valve configured to control an internal volume ratio of a refrigerant gas sucked into the rotor casing, and wherein the refrigeration device further comprises: a temperature sensor detecting a temperature of a refrigerant gas discharged from the screw compressor; a pressure sensor detecting a pressure of the refrigerant gas discharged from the screw compressor; a flow-rate adjustment valve disposed on the refrigerant liquid supply line; and a second controller controlling an opening degree of the flow-rate adjusting valve based on detection values of the temperature sensor and the pressure sensor, and controlling a degree of superheat of the refrigerant gas discharged from the screw compressor.
5. The refrigeration device according to claim 2, further comprising: a position sensor detecting a position of the movable portion in the rotor shaft direction; a flow-rate adjusting valve disposed on the refrigerant liquid supply line; and a third controller controlling an opening degree of the flow-rate adjusting valve based on a detection value of the position sensor.
6. The refrigeration device according to claim 2, further comprising an oil separator separating oil from a refrigerant gas discharged from the screw compressor.
7. The refrigeration device according to claim 2, further comprising a hermetic motor driving the screw compressor, wherein the refrigerant liquid supply line is introduced to the movable portion via the hermetic motor.
8. A screw compressor comprising: a rotor casing; a pair of screw rotors disposed in the rotor casing and engaging with each other; a movable portion disposed so as to be movable in a rotor shaft direction of the pair of screw rotors, the movable portion including liquefied liquid supply ports configured to supply a liquefied liquid of a compressed gas toward tooth groove spaces formed by the pair of screw rotors; a refrigerant liquid supply line having (i) a first end connected to a refrigerant circulation line on which the screw compressor, a condenser, an expansion valve, and an evaporator are disposed and (ii) a second end communicable with the liquified liquid supply ports, the refrigerant liquid supply line being configured to extract liquefied liquid from the refrigerant circulation line and supply the extracted liquefied liquid to the liquefied liquid supply ports; a position sensor configured to detect a position of the movable portion in the rotor shaft direction; a flow-rate adjusting valve being disposed on the refrigerant liquid supply line and configured to adjust an amount of the extracted liquefied liquid supplied toward the tooth groove spaces; and a controller configured to control an opening degree of the flow-rate adjusting valve based on a detection result of the position sensor.
9. The screw compressor according to claim 8, wherein the movable portion internally forms a cavity, and wherein the liquefied liquid supply ports communicate with the cavity and are formed by through holes opening to an outer peripheral surface of the movable portion.
10. The screw compressor according to claim 9, wherein the movable portion includes an extending portion extending outside the rotor casing in the rotor shaft direction, wherein the screw compressor further comprises a drive portion driving the movable portion via the extending portion in the rotor shaft direction, and wherein the extending portion internally forms a liquefied liquid introduction space communicating with the cavity and linearly extending in the rotor shaft direction.
11. The screw compressor according to claim 9, wherein the cavity is configured to store the liquefied liquid in a liquid phase.
12. The screw compressor according to claim 9, wherein the movable portion includes: a first portion having the cavity; and a second portion having a liquefied liquid introduction passage communicating with the cavity and linearly extending in the rotor shaft direction.
13. The screw compressor according to claim 8, further comprising an internal volume ratio variable control valve configured to control an internal volume ratio of the compressed gas sucked into the rotor casing, wherein the movable portion is constituted by a valve body of the internal volume ratio variable control valve.
14. The screw compressor according to claim 8, further comprising a volume control slide valve, wherein the movable portion is constituted by a valve body of the volume control slide valve.
15. The screw compressor according to claim 8, wherein the plurality of liquefied liquid supply ports are arranged in the rotor shaft direction.
16. The screw compressor according to claim 15, wherein the plurality of liquefied liquid supply ports are arranged toward at least a pre-discharge tooth groove space and a tooth groove space adjacent to the pre-discharge tooth groove space of the plurality of tooth groove spaces formed by the pair of screw rotors.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(8) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(9) For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(10) For instance, an expression of an equal state such as “same”, “equal”, and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(11) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(12) On the other hand, an expression such as “comprise”, “include”, “have”, “contain”, and “constitute” are not intended to be exclusive of other components.
(13)
(14) The screw compressor 10 includes a movable portion 20 disposed so as to be movable in the rotor shaft direction at a position adjacent to the pair of screw rotors 14. The movable portion 20 includes liquefied liquid supply ports 21 capable of supplying a liquefied liquid of a compressed gas toward the tooth groove spaces St.
(15) According to the above configuration, since the liquefied liquid supply ports 21 can move in the rotor shaft direction with the movable portion 20, it is possible to stably control the temperature of a refrigerant gas discharged from the discharge port 18 by adjusting positions of the liquefied liquid supply ports 21 in the rotor shaft direction even if operating conditions change, and thus to improve reliability of the screw compressor 10. In addition, since the movable portion 20 is provided with the liquefied liquid supply ports 21, it is possible to arrange the liquefied liquid supply ports 21 such that they communicate with the tooth groove spaces St on a side which is close to the discharge port 18 and has a high pressure. Thus, it is possible to efficiently decrease the discharge gas temperature, to reduce a workload of the compressor 10, and to improve a COP as compared with a case in which a liquid is injected on a side close to the suction port 16.
(16) In a case where a fixed liquefied liquid supply port is adopted as before, a plurality of liquefied liquid supply ports need to be disposed in the rotor shaft direction in order to change an injection position of a liquefied liquid according to a change in operating conditions. In this case, performance of the compressor 10 and the strength of the rotor casing 12 may be degraded.
(17) In an embodiment, at least one of the liquefied liquid supply ports 21 is arranged to be positioned in a pre-discharge tooth groove space St.sub.1 (see
(18) In an embodiment, as shown in
(19) In an embodiment, the movable portion 20 internally forms a cavity 34. The liquefied liquid supply ports 21 communicate with the cavity 34 and are formed by through holes opening to the outer peripheral surface of the movable portion 20. According to the present embodiment, since a supply passage for the liquefied liquid supplied to the liquefied liquid supply ports is formed inside the movable portion 20, it is possible to downsize the configuration of the refrigerant liquid supply passage. Moreover, since the liquefied liquid supply ports 21 are formed by the through holes opening to the outer peripheral surface of the movable portion 20, the liquefied liquid supply ports 21 are formed easily.
(20) The screw compressor 10 (10A) shown in
(21) According to the present embodiment, since the existing variable control valve 19 is used as the movable portion 20, it is unnecessary to install an additional movable portion. Moreover, since the liquefied liquid supply ports 21 are disposed on the valve body of the variable control valve 19, it is possible to set the liquefied liquid supply ports 21 at positions in the rotor shaft direction with the relatively high internal volume ratio having a less influence on the compressor performance while the valve body of the variable control valve 19 is set with the optimum internal volume ratio Vi depending on the operating conditions. Thus, it is possible to stably control the discharge gas temperature while suppressing the degradation in the compressor performance and to improve the cooling effect of the compressed gas.
(22) In an embodiment, as shown in
(23) According to the present embodiment, since it is possible to use the existing volume control slide valve as the movable portion 20, it is unnecessary to install an additional movable portion. Moreover, since the liquefied liquid supply ports 21 are formed in a valve body of the slide valve 19 (19b), it is possible to set the liquefied liquid supply ports 21 at discharge-side positions having a less influence on the compressor performance in the rotor shaft direction while the valve body is set at an optimum position for volume control depending on the operating conditions. Thus, it is possible to stably control the discharge gas temperature while suppressing the degradation in the compressor performance and to improve the cooling effect of the compressed gas.
(24) In an embodiment, as shown in
(25) In the embodiment shown in
(26) In the embodiment shown in
(27) The hydraulic piston 50 is driven in the rotor shaft direction by supplying/discharging pressurized oil to the cylinder portion 48 through pressurized oil supply/discharge passages 52. Supply/discharge of the pressurized oil is controlled by an electromagnetic valve 54. A connection pipe 56 is connected to the end part of the extending portion 38 from the outside of the casing 46, and a liquefied liquid Lr is supplied to the liquefied liquid introduction space 40 via the connection pipe 56.
(28) In the embodiment shown in
(29) Further, in the embodiment shown in
(30)
(31) In an embodiment, the plurality of liquefied liquid supply ports 21 (21a) are formed in the movable portion 20 in the rotor shaft direction. According to the present embodiment, since the liquefied liquid is injected from a plurality of parts dispersed in the rotor shaft direction, it is possible to ensure a liquid supply amount needed to cool the compressed gas which is compressed and increased in temperature, and to uniformly cool the compressed gas in the rotor shaft direction. Moreover, impact waves such as liquid hammers generated by injecting the liquefied liquid are dispersed, making it possible to mitigate an impact force thereof. It is also possible to maintain a liquid injection function even if some of the liquefied liquid supply ports 21 are clogged. The compressed gas contains refrigerator oil if the screw compressor 10 is incorporated in the refrigeration device.
(32) In an embodiment, as shown in
(33) According to the present embodiment, since it is possible to inject the liquefied liquid into each tooth groove space closest to the discharge port of the plurality of tooth groove spaces St, it is possible to control the discharge gas temperature more stably and to improve the effect of cooling the compressed gas on the discharge side.
(34) For example, as illustrated in the drawing, the plurality of liquefied liquid supply ports 21 can each be formed by a through hole which has a transverse cross-section of a circular shape, an oval shape, or the like formed on a partition wall of the rotor casing 12 and opening into the inner surface of the rotor casing 12. Thus, the liquefied liquid supply ports 21 are formed easily.
(35) In an embodiment, as shown in
(36) In
(37) Although
(38) As shown in
(39) According to the above configuration, with the screw compressor 10, it is possible to stably control the discharge gas temperature even if the operating conditions change. In addition, since it is possible to arrange the liquefied liquid supply ports 21 on the tooth groove spaces St on the side which is close to the discharge port and has the high pressure, it is possible to efficiently decrease the discharge gas temperature, to reduce the workload of the compressor, and to improve the COP as compared with the case in which the refrigerant liquid is injected on the side close to the suction port 16.
(40)
(41) According to the position-variable refrigerant liquid injection cycle according to an embodiment, since it is possible to inject the refrigerant liquid from a position having the higher internal volume ratio Vi than before, it is possible to cool the discharge gas to a temperature lower than before, and to reduce a wasteful workload (power) of the screw compressor 10 if the liquid supply amount is the same.
(42) In an embodiment, as shown in
(43) In an embodiment, a refrigerant liquid tank 80 is provided downstream of the condenser 64 on the refrigerant circulation line 62, and the refrigerant liquid liquefied by the condenser 64 is sent downstream of the refrigerant circulation line 62 or the refrigerant liquid supply line 70 after once being stored in the refrigerant liquid tank 80.
(44) In an embodiment, as shown in
(45) In an embodiment, the refrigeration device 60 (60A) further includes a position sensor 81 detecting the position of the movable portion (valve body) 20 in the rotor shaft direction. The controller 78 controls the opening degree of the flow-rate adjusting valve 72 based on a detection value of the position sensor 81.
(46) According to the present embodiment, the controller 78 can obtain the internal volume ratio Vi depending on the position of the movable portion 20 in the rotor shaft direction detected by the position sensor 81. Then, the controller 78 can accurately control the discharge gas temperature and the degree of superheat SH by controlling the opening degree of the flow-rate adjusting valve 72 to set an optimum refrigerant liquid injection amount for the obtained internal volume ratio Vi.
(47) In an embodiment, the outer surface of the extending portion 38 where the position sensor 81 is disposed forms an internal volume ratio position detection portion having a tapered surface oblique with respect to the rotor shaft direction. The position sensor 81 is arranged so as to contact the tapered surface. The position of the extending portion 38 in the rotor shaft direction is detected at a position of the position sensor 81 in a direction orthogonal to the rotor shaft direction.
(48) In an embodiment, in place of the refrigerant liquid supply line 70 including the flow-rate adjusting valve 72, it is also possible to provide a first refrigerant liquid supply line including an orifice and a second refrigerant liquid supply line including an electromagnetic valve. Thus, it is possible to make a flow rate adjustment unit disposed on the refrigerant liquid supply line simple and less expensive.
(49) In an embodiment, as shown in
(50) According to the present embodiment, since it is possible to inject the liquid on the side close to the discharge port 18 as described above by disposing the liquefied liquid supply ports 21 in the movable portion 20, it is possible to efficiently stabilize the discharge gas temperature at a low level. Thus, it is possible to decrease a steam pressure of oil entrained by the discharge gas, making it possible to improve separation performance of the oil separator 82 and to reduce the size of the oil separator 82.
(51) The oil separator 82 and the oil circulation line 84 are not installed in an embodiment in which the screw compressor 10 is not an oil-cooled compressor.
(52) In an embodiment, the refrigeration device 60 (60B) shown in
INDUSTRIAL APPLICABILITY
(53) According to some embodiments, in a screw compressor, it is possible to stably control a discharge gas temperature by adjusting positions of liquefied liquid supply ports in a rotor shaft direction even if operating conditions change. It is also possible to efficiently decrease the discharge gas temperature, to reduce a workload of a compressor, and to improve a coefficient of performance of a refrigeration device in which the screw compressor is incorporated.
REFERENCE SIGNS LIST
(54) 10 (10A, 10B) Screw compressor 12 Rotor casing 13 Bearing head 14 Screw rotor 14 (14a) Male rotor 14 (14b) Female rotor 15 Drive shaft 16 Suction port 18 Discharge port 19 (19a) Internal volume ratio variable control valve 19 (19b) Volume control slide valve 20 Movable portion (valve body) 21 (21a, 21b), 100 Liquefied liquid supply port 22 Rotor shaft 24 Radial bearing 26 Thrust bearing 28 Balance piston 30 Shaft seal device 32, 42, 46, 86 Casing 34 Cavity 36a Axial discharge port 36b Radial discharge port 38 Extending portion 40 Liquefied liquid introduction space 41, 56 Connection pipe 44, 58, 90 Drive portion 48, 88 Cylinder portion 50, 94 Hydraulic piston 52, 96 Pressurized oil supply/discharge passage 54, 98 Electromagnetic valve 56 Connection pipe 60 (60A, 60B) Refrigeration device 62 Refrigerant circulation line 64 Condenser 66 Expansion valve 68 Evaporator 70 Refrigerant liquid supply line 72 Flow-rate adjusting valve 74 Temperature sensor 76 Pressure sensor 78 Controller 80 Refrigerant liquid tank 81 Position sensor 85 Oil separator 84 Oil circulation line 92 Piston rod G, G.sub.0 Liquid injection amount L Variable refrigerant circulation line L.sub.0 Fixed refrigerant circulation line (conventional) Lr Liquefied liquid St Tooth groove space St.sub.1 Pre-discharge tooth groove space