Energy-absorbing structure for a tether line, and a tether line incorporating the same
11730985 · 2023-08-22
Inventors
Cpc classification
F16F1/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16G11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A62B35/00
HUMAN NECESSITIES
F16F1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An energy-absorbing structure for a tether line includes a helical spring and a first connector for securing a first end of the helical spring to a first fastener (such as a support cable section, an eye bolt or an eye nut). The first connector has an externally threaded portion for threadedly receiving the first end of the helical spring. A sleeve is provided on the connector, extending over at least part of the first end of the helical spring and the external threaded portion of the connector, for retaining the helical spring on the connector. Additionally or alternatively, the connector includes a tapered portion extending from the inner end of the externally threaded portion.
Claims
1. An energy-absorbing structure for a tether line, comprising: a helical spring; a connector having an externally threaded portion for threadedly receiving a first end of the helical spring; a fastener to which the connector secures the first end of the helical spring, wherein the fastener has a ring-shaped or looped end; a sleeve provided on the connector and extending over at least part of the first end of the helical spring and the externally threaded portion of the connector, the sleeve being configured to retain the helical spring on the connector.
2. The energy-absorbing structure as claimed in claim 1, wherein the connector further comprises a tapered portion extending from the inner end of the externally threaded portion.
3. The energy-absorbing structure as claimed claim 1, wherein the connector is adapted to be secured to a support cable portion.
4. The energy-absorbing structure as claimed in claim 3, wherein the connector comprises an axial bore for receiving the support cable portion.
5. The energy-absorbing structure as claimed in claim 4, and further comprising an insert member for retaining the support cable portion in the bore.
6. The energy-absorbing structure as claimed in claim 5, wherein the bore comprises a tapered portion at the inner end of the connector, the tapered portion of the bore increasing in diameter towards the inner end of the connector, and wherein the insert member comprises a tapered portion adapted to be received in the tapered portion of the bore.
7. The energy-absorbing structure as claimed in claim 6, wherein the taper angle of the tapered portion of the bore is less than the taper angle of the tapered portion of the insert member.
8. The energy-absorbing structure as claimed in claim 1, wherein the connector comprises a threaded stem for connection to an eye nut.
9. The energy-absorbing structure as claimed in claim 8, and further comprising second locking means configured to prevent relative rotation between the eye bolt or eye nut and the connector.
10. The energy-absorbing structure as claimed in claim 8, further comprising locking means configured to prevent relative rotation between the helical spring and the connector.
11. The energy-absorbing structure as claimed in claim 1, wherein the connector comprises a threaded axial bore for receiving an eye bolt.
12. The energy-absorbing structure as claimed in claim 1, and further comprising first locking means configured to prevent relative rotation between the helical spring and the connector.
13. An energy-absorbing structure for a tether line, comprising: a helical spring; and a connector for securing a first end of the helical spring to a first fastener, the connector having an externally threaded portion for threadedly receiving the first end of the helical spring, wherein the connector further comprises a tapered portion extending from the inner end of the externally threaded portion.
14. The energy-absorbing structure as claimed in claim 13, further comprising a sleeve provided on the connector and extending over at least part of the first end of the helical spring and the external threaded portion of the connector, the sleeve being configured to retain the helical spring on the connector.
15. A tether line comprising an energy-absorbing structure, the energy absorbing structure comprising: a helical spring; a connector having an externally threaded portion for threadedly receiving the first end of the helical spring; and a sleeve provided on the connector and extending over at least part of the first end of the helical spring and the external threaded portion of the connector, the sleeve being configured to retain the helical spring on the connector.
16. A fall arrest line comprising an energy-absorbing structure, the energy absorbing structure comprising: a helical spring; a connector having an externally threaded portion for threadedly receiving the first end of the helical spring; and a sleeve provided on the connector and extending over at least part of the first end of the helical spring and the external threaded portion of the connector for retaining the helical spring on the connector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the invention will now be described by way of illustrative example with reference to the accompanying figures, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(15) Embodiments of the invention will be described with reference to restraining a potential dropped “object”. However, the invention may also be applied in a tether line for restraining a falling person (such lines are often also known as a “fall arrest line”).
(16)
(17) However, the invention is not limited to this, and the ends of the support cable sections 2, 3 may be terminated in any suitable manner to allow for attachment to an object or a support structure. Possible examples of other terminations of the support cable sections 2, 3 include, but are not limited to, a spliced eye or thimble, a swaged open socket, a swaged closed socket, a wire rope grip secured to the support cable section, etc.
(18)
(19) In principle other energy-absorbing components could be used rather than a helical spring, such as a generally cylindrical piece of an elastic material. However, a helical spring is generally preferred since it provides a robust and simple energy-absorbing component that can withstand the large forces generated in restraining a dropped object. In addition, in the oil & gas industry is it forbidden to use polymer products for load carrying uses.
(20) The spring may be covered to provide additional protections against the environment, for example using a “heat shrink” plastic covering.
(21) The support cable sections 2, 3 may be made of any suitable material such as, for example, wire rope. In a version intended for use with objects having a mass of up to 100 kg, a wire rope of diameter 4 mm has been found suitable, and for a version intended for use with objects having mass up to 300 kg a wire rope of diameter of 8 mm has been found suitable.
(22) The dimensions of the helical spring 5 will again depend on the designed working load of the tether line. In the version for use with objects up to 100 kg mentioned above, a helical spring having approximately 20 turns of a stainless steel wire having a diameter of around 6 mm, and having an inner helix diameter of around 32 mm was found to be suitable. Examples of suitable dimensions of the helical spring 5 for other maximum working loads are:
(23) 200 kg load: 20 turns; wire diameter—8 mm; helix inner diameter—32 mm
(24) 300 kg load: 20 turns; wire diameter—10 mm; helix inner diameter—32 mm
(25) It is important that, when the tether line is used, the spring 5 remains attached to the support cable sections 2,3.
(26) A connector or plug 6 has an externally threaded portion for threadedly receiving the first end of the helical spring, and this is described in more detail below. A plug 6 has a central bore 9 through which the support cable section 2,3 can pass, and the support cable is secured at the inner end of the plug. In the embodiment of
(27) In a preferred embodiment a sleeve or cap 8 is provided around the cap 6, such that the spring 5 is between the sleeve/cap 8 and the plug 6, to further reduce the risk of the spring becoming detached from the plug 6. Again, the cap 8 is described in more detail below.
(28)
(29) The end portion 11a of the body 11 furthest from the head 10 of the plug is preferably tapered inwards as shown in
(30) To assist in assembly, the head 10 of the plug may be configured to allow a user to easily grip the head 10 while screwing the spring 5 onto the plug. In the embodiment of
(31) It is preferable that a sharp edge does not exist where the bore 9 terminates in the head of the plug, since there would be a risk of the support cable section rubbing against the edge, and thereby becoming buckled and/or damaged. In the embodiment of
(32) The support cable section 2,3 may be attached to the plug 6 in any suitable way. One preferred method is shown in
(33) The retainer member/wedge 7 is shown in more detail in
(34) The wedge 7 is preferably secured in place to ensure secure attachment of the support cable section to the plug 6. The wedge may for example be secured in position using an adhesive; one suitable adhesive is the adhesive Wirelock™ from the Millfield Group (http://www.millfield-group.co.uk/millfield-wirelock/about/).
(35) To further ensure secure attachment of the support cable section to the plug 6, as shown in
(36) In an example of the tether line suitable for use with components having a mass up to 200 kg, the overall height H of the plug is 70 mm, with the overall length L.sub.1 of the body portion 11 being 45 mm. The diameter D.sub.1 of the body portion over the threads 12 was 36 mm with the threads having a depth of 3 mm. The tapered portion 11a of the body had a length L.sub.2 of approximately 10 mm and a half-angle ø of taper of 20°, and the diameter D.sub.2 of the end face was 27 mm. The parallel portion of the bore 9 had a diameter d of 9 mm, and the tapered portion 9a of the bore tapered at a half angle of 10° over a length of approximately 15 mm. A wedge for use with this plug had an overall length L.sub.4 of 35 mm, with the tapered portion of the wedge having a length of 30 mm. The maximum diameter D.sub.6 of the wedge was 14 mm, and the tapered portion 7a had a half angle θ of taper of 12°. The wedge is provided with 5 annular grooves, with the spacing between the centres of two neighbouring grooves being 4 mm.
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(38) The internal diameter D.sub.7 of the smaller diameter portion of the cap is chosen to be very slightly larger than the external diameter of the spring once it has been screwed onto the plug 6, as shown in
(39) In the embodiment of
(40) The components of the tether line may be made from any material that has the required strength and that is sufficiently corrosion-resistant for the environmental conditions in which it will be used. In one example the cap and plug are made of stainless steel, for example by casting, machining or by 3-D printing. The spring may also be made of stainless steel wire, for example by being cold wound and then annealed to restore its mechanical properties. The invention is not however limited to this and other materials may be used. In other examples the cap and plug may be made from other materials such as, for example, other metals, composite materials, ceramics or plastics. The support cable sections may conveniently be of wire rope of a suitable diameter for the intended loading of the tether line.
(41) It will be understood from the description of the tether line that its assembly is straightforward. Initially, each support cable section 2,3 is inserted into the bore of a respective plug, and is secured in position by driving a wedge 7 into the end of the support cable. To facilitate this, the outer end face of the wedge portion is preferably wholly or partially flat, to enable to wedge to be driven into the support cable for example using a hammer. An alternative wedge 7′ in which the outer end face of the wedge is flat over substantially all of its area is shown in
(42) The spring 5 may then be screwed into position on one of the plugs, and a cap placed in position over that plug. A second cap is then disposed over the spring, the second end of the spring is screwed into the second plug, and the second cap is then moved into position over that plug and secured if necessary. The caps may be secured to their respective plugs for example using an adhesive; alternatively, as noted, they may be made to be an interference fit to the plugs. In a yet further embodiment the cap is additionally or alternatively secured to the plug using a locking pin that is inserted through a hole in the cap and into a corresponding hole in the plug.
(43) Securing a support cable section to the connector using a wedge 7 as described above provides an inexpensive yet reliable attachment of the support cable section to the connector. Furthermore, the wedge is internal to the energy-absorbing structure so making the energy-absorbing structure compact. However, it will be understood that the invention has been described above with reference to one example, and that many variations can be contemplated. Moreover, in the above embodiment the connectors 6, 6′ secure an end of the spring to a fastener comprising a support cable section but the invention is not limited to this. As an example,
(44) Other examples of ways in which an eye bolt or eye nut may be secured to the plug are shown in
(45) In
(46) In
(47) Examples of suitable eye bolts or eye nuts for use in the present invention includes those manufactured by the Rud Group. More details are available at: http://www.rud.com/en/products/sling-lashing-systems/sling-systems/lifting-points/detail/rs-eye-bolt-metric-fine-thread.html and at: http://www.rud.com/en/products/sling-lashing-systems/sling-systems/lifting-points/detail/rm-eye-nut-metric-fine-thread.html
(48) The invention does not require that the cap and plug at one end of the spring (or other energy-absorbing component) are the same as the cap and the plug at the other end. As an example,
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(50) Where a locking pin is provided, the locking pin may additionally or alternatively prevent the spring 5 from rotating relative to the connector 6. This is illustrated in
(51)
(52) As noted, in other embodiments one or both support cable sections 2, 3 may alternatively be connected directly to the respective connector 6, for example as described with reference to
(53) In further embodiments, one of the support cable sections may be omitted and one of the shackles 22 may be connected directly to the energy-absorbing structure, for example via an eye bolt/eye nut attached to a connector of the energy-absorbing structure.
(54)
(55) Additionally or alternatively a complementary recess is provided in the first few turns of the spring 5, as indicated in
(56) Although this is not illustrated, a locking pin may also be provided in the embodiments of
(57) In the embodiments the cap or sleeve 8 extends over all the threaded portion of the connector. In principle however the cap/sleeve may be of different lengths and could be made shorter or longer than shown in the figures (provided that, if the sleeve were made shorter than shown in the figures, it still covered enough turns of the helical spring to retain the spring securely on the connector).