Multistage centrifugal grinder pump
11732717 · 2023-08-22
Assignee
Inventors
Cpc classification
F04D29/448
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D7/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A multistage centrifugal grinder pump includes a grinder to grind a fluid, a first stage impeller, a second stage impeller, a stationary diffusor arranged between the first stage impeller and the second stage impeller to guide the fluid from the first stage impeller to the second stage impeller and a shaft to rotate the first stage impeller, the second stage impeller and the grinder. The first and second stage impellers in series and connected to the shaft in a torque-proof manner. The diffusor is a semi-open diffusor having a top wall, a radially outer annular side wall, and an open bottom side facing the first stage impeller, the top wall arranged adjacent the second stage impeller, the top wall having a central outlet opening surrounding the shaft, and the open bottom side extending beyond the first stage impeller with respect to a radial direction.
Claims
1. A multistage centrifugal grinder pump, comprising: a housing including a base plate with an inner surface, a pump inlet for a fluid to be conveyed, and a pump outlet for discharging the fluid; a grinder arranged at the pump inlet configured to grind constituents of the fluid; a first stage impeller configured to rotate about an axial direction; a second stage impeller configured to rotate about the axial direction; a stationary diffusor having an inner surface and being arranged with respect to the axial direction between the first stage impeller and the second stage impeller, and the inner surface of the stationary diffuser arranged adjacent to and abutting the inner surface of the base plate to form a flow channel that surrounds the first stage impeller to enable the fluid to flow radially outwardly from the first stage impeller to the second stage impeller, and to transform kinetic energy of the fluid into pressure; and a shaft configured to rotate the first stage impeller, the second stage impeller and the grinder, the first stage impeller and the second stage impeller arranged in series and connected to the shaft in a torque-proof manner, and the diffusor being a unitarily formed semi-open diffusor having a top wall and a lower surface, a radially outer annular side wall, and a bottom side facing the first stage impeller, the bottom side having an opening, the top wall arranged adjacently to the second stage impeller, the top wall having a central outlet opening surrounding the shaft, and the opening in the bottom side extending beyond the first stage impeller with respect to a radial direction, the top wall extending mainly perpendicular to the axial direction and being arranged adjacently to the second stage impeller, and the lower surface extending mainly perpendicular to the axial direction and being arranged adjacently to the first stage impeller.
2. The multistage centrifugal grinder pump in accordance with claim 1, further comprising a pump chamber accommodating the impellers, the diffusor dividing the pump chamber into a first chamber, in which the first stage impeller is arranged, and a second chamber, in which the second stage impeller is arranged.
3. The multistage centrifugal grinder pump in accordance with claim 2, wherein the first chamber and the second chamber each have a circular cross-section perpendicular to the axial direction.
4. The multistage centrifugal grinder pump in accordance with claim 1, wherein a plurality of diffusor elements is disposed on the lower surface of the diffusor and configured to guide the fluid from the first stage impeller to the second stage impeller and configured to transform kinetic energy of the fluid into pressure of the fluid, with each diffusor element extending with respect to the axial direction towards the first stage impeller.
5. The multistage centrifugal grinder pump in accordance with claim 4, wherein each diffusor element is arranged at the central outlet opening of the top wall and extends in the radial direction, with the extension in the radial direction being such, that the first stage impeller projects beyond each diffusor element regarding the radial direction.
6. The multistage centrifugal grinder pump in accordance with claim 4, wherein the diffusor elements are equidistantly distributed with respect to a circumferential direction of the top wall of the diffusor.
7. The multistage centrifugal grinder pump in accordance with claim 4, wherein the plurality of diffusor elements includes at least four diffusor elements.
8. The multistage centrifugal grinder pump in accordance with claim 4, wherein the plurality of diffusor elements includes exactly four diffusor elements.
9. The multistage centrifugal grinder pump in accordance with claim 1, wherein the top wall of the diffusor has a top surface facing the second stage impeller, and the top surface includes a plurality of grooves configured to clean out solid constituents of the fluid.
10. The multistage centrifugal grinder pump in accordance with claim 1, wherein the diffusor comprises a mounting flange configured to attach the diffusor to the housing, and a plurality of securing elements arranged at the mounting flange to fix the diffusor to the housing, the mounting flange configured and arranged in such a manner that the securing elements are accessible from outside of the pump.
11. The multistage centrifugal grinder pump in accordance with claim 10, wherein the base plate is arranged at the pump inlet, and the housing further comprises a pump casing delimiting the pump chamber, the diffusor being fixed to the pump casing.
12. The multistage centrifugal grinder pump in accordance with claim 11, wherein the diffusor is interposed between the base plate and the pump casing.
13. The multistage centrifugal grinder pump in accordance with claim 1, further comprising a drive unit configured to rotate the shaft about the axial direction, the drive unit arranged within the housing, and the first stage impeller and the second stage impeller are arranged between the drive unit and the grinder with respect to the axial direction.
14. The multistage centrifugal grinder pump in accordance with claim 13, wherein the pump is configured for vertical operation with the shaft extending in a vertical direction, and the drive unit arranged above the first stage impeller and the second stage impeller.
15. The multistage centrifugal grinder pump in accordance with claim 1, wherein the pump is a submersible pump.
16. The multistage centrifugal grinder pump in accordance with claim 1, wherein the pump is a two stage pump.
17. The multistage centrifugal grinder pump in accordance with claim 1, wherein the grinder includes a cutting device and is fixed to the shaft.
18. The multistage centrifugal grinder pump in accordance with claim 1, wherein the grinder is configured to rotate during operation to shred or disintegrate solid constituents of the fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in more detail hereinafter with reference to the drawings.
(2)
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(10) In the following description reference is made by way of example to the important application that the multistage centrifugal grinder pump is used for conveying sewage or wastewater in private, municipal or industrial areas. The sewage typically comprises solid constituents such as fibrous materials, cloths, textiles, rags, paper, plastic bags or other solids.
(11) The housing 2 has a pump inlet 3 for a fluid to be conveyed and a pump outlet 4 for discharging the fluid. The fluid is for example sewage or wastewater comprising beside water also solid constituents as mentioned before.
(12) As shown in
(13) The centrifugal grinder pump 1 is configured as a submersible pump 1, which can be operated also, when the pump 1 is partially or completely submerged in a liquid, e.g. the sewage or the wastewater that shall be conveyed by the pump 1.
(14) As it is typical for a centrifugal grinder pump 1 a grinder 5 is arranged at the pump inlet 3, so that the fluid can only enter the pump 1 by passing the grinder 5. The grinder 5 comprises a stationary shredding ring 51 fixed to the base plate 21 of the housing 2 and a cutting device 52 rotating during operation for shredding or disintegrating the solid constituents of the sewage so that they cannot clog the pump 1. Since the grinder 5, which is also referred to as macerator, as such is well-known in the art in many different designs and configurations, there is no need to describe or explain the grinder 5 in more detail. Basically the grinder 5 may be configured according to any design that is suited for shredding or cutting assemblies in connection with pumps.
(15) The centrifugal grinder pump 1 further comprises two impellers 6, 7 arranged in series for acting on the fluid, namely a first stage impeller 6 and a second stage impeller 7. During operation both impellers 6, 7 rotate about the same rotational axis, which defines an axial direction A. For driving the rotation of the impellers 6, 7 as well as the rotation of the grinder 5 a shaft 8 is provided extending in the axial direction A. The shaft 8 is coupled to the drive unit 10, which rotates the shaft 8 about the axial direction A. Thus, the longitudinal axis of the shaft 8 coincides with the rotational axis and therefore defines the axial direction A.
(16) A direction perpendicular to the axial direction A is referred to as ‘radial direction’. The term ‘axial’ or ‘axially’ is used with the common meaning ‘in axial direction’ or ‘with respect to the axial direction’. In an analogous manner the term ‘radial’ or ‘radially’ is used with the common meaning ‘in radial direction’ or ‘with respect to the radial direction’.
(17) The two stage centrifugal grinder pump 1 is designed for a vertical operation with the shaft 8 extending in the vertical direction, i.e. the direction of gravity. Hereinafter relative terms regarding the location like “above” or “below” or “upper” or “lower” or “top” or “bottom” refer to the usual operating position of the pump 1.
(18) The drive unit 10 is arranged on top of the pump unit 20, i.e. above the first and the second stage impeller 6, 7. Preferably, the drive unit 10 comprises an electric motor for driving the shaft 8. The electric motor may be configured in many different manners which are known in the art. In particular, the electric motor is designed or encapsulated in the housing 2 for being submerged.
(19) As can be seen in
(20) Between the first stage impeller 6 and the second stage impeller 7 a stationary diffusor 9 is arranged for receiving the fluid conveyed by the first stage impeller 6 and guiding the fluid to the second stage impeller 7. A more detailed explanation of the diffusor 9 will be given hereinafter.
(21) For a better understanding,
(22) The first stage impeller 6 (
(23) The housing 2 comprises a pump chamber 30 (
(24) The diameter of the first and the second chamber 61, 71 is in each case larger than the outer diameter of the respective first or second stage impeller 6, 7, so that there is an essentially annular flow channel 63 or 73, respectively between the radially outer ends of the impeller blades 62 or 72 and the wall delimiting the respective first or second chamber 61, 71 in radial direction. Each flow channel 63, 73 surrounds the respective first or second stage impeller 6, 7.
(25) Both the first and the second stage impeller 6, 7 are centered in the respective first and second chamber 61, 71, meaning that the radial distance between the radially outer end of the respective impeller blades 62 or 72 and the wall delimiting the respective first or second chamber 61, 71 in radial direction is constant when viewed in the circumferential direction of the first or second stage impeller 6, 7, respectively. Thus, both the flow channel 63 of the first chamber 61 and the flow channel 73 of the second chamber 71 have a constant width in radial direction when viewed in the circumferential direction.
(26) It has to be noted that both the first chamber 61 and the second chamber 71 are not designed as volute chambers but with a circular cross-section perpendicular to the axial direction A, which renders the manufacturing simpler.
(27) Regarding the design of the first and the second stage impeller 6, 7, in particular the number and the configuration of the respective impeller blades 62, 72, there is a huge amount of possibilities. For a skilled person it is no problem to choose an appropriate design for the first and the second stage impeller 6, 7. The choice of an appropriate impeller design may depend on the specific application, for example the required head, the required flow and so on. It is however preferred—but not necessary—that the first stage impeller 6 and the second stage impeller 7 have the same design and are at least essentially identical.
(28) The first stage impeller 6 (
(29) It goes without saying that the first and the second stage impeller 6, 7 may also be designed differently, for example, with splitter ribs between the impeller blades or with other designs that are known for centrifugal pumps. For example, the first stage impeller and the second stage impeller may be designed with straight impeller blades meaning that the impeller blades are not curved but extend straightly and preferably in radial direction. This type of impeller is sometimes called “star impeller” or “Barske impeller”.
(30) Referring now in particular to
(31) The diffusor 9 interposed between the first and the second stage impeller 6, 7 directs the fluid that has been acted on by the first stage impeller 6 to the second stage impeller 7, more precisely, the diffusor 9 guides the fluid from the flow channel 63 of the first chamber 61 to the radially inner region of the second stage impeller 7. At the same time the diffusor 9 transforms kinetic energy of the fluid into pressure, i.e. the velocity of the fluid is decreased and the pressure is increased.
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(33) The stationary diffusor 9 is designed as a semi-open diffusor 9, meaning that the diffusor 9 is completely open at one side, namely a bottom side 91 (
(34) In the mounted state (
(35) The top wall 92 includes a central outlet opening 97 having a circular shape. The central outlet opening 97 is arranged in the center of the top wall 92 and surrounds the shaft 8 of the pump 1.
(36) The diffusor 9 is arranged coaxially with the first and the second stage impeller 6, 7, and fixed to the housing 2 in a manner that will be described hereinafter. Thus, the central outlet opening 97 is arranged coaxially with the shaft 8, so that in the mounted state a ring-shaped opening exists around the shaft 8 through which the fluid enters the second chamber 71 for being acted upon by the second stage impeller 7.
(37) The top wall 92 includes a plurality of diffusor elements 99 for guiding the fluid from the first stage impeller 6 to the second stage impeller 7. The diffusor elements 99 support the transformation of kinetic energy (velocity) of the fluid into pressure of the fluid. The diffusor elements 99 are arranged at the lower surface 921 of the top wall 92, so that each diffusor element 99 extends with respect to the axial direction A towards the first stage impeller 6. The extension of the diffusor elements 99 in axial direction A is such that the diffusor elements 99 end in close vicinity to the first impeller blades 62 of the first stage impeller 6. The axial distance between the diffusor elements 99 and the first impeller blades 62 is at least sufficient to constitute a running clearance between the diffusor elements 99 and the first impeller blades 62, so that the first impeller blades 62 can freely rotate beneath the diffusor elements 99.
(38) Regarding the design of the diffusor elements 99 there is a lot of different possibilities and variations. For example, the diffusor elements 99 may be configured as diffusor vanes both as straight vanes extending e.g. in radial direction and as curved vanes. Also the number of diffusor elements 99 may vary, e.g. depending on the specific application. The configuration and the number of the diffusor elements should be such that there is sufficient space between the diffusor elements 99 to avoid a clogging of the diffusor 9. It is however preferred that there are at least four diffusor elements 99 at the lower surface 921 of the top wall 92. It is a further preferred measure that the diffusor elements 99 are equidistantly distributed with respect to the circumferential direction of the top wall 92.
(39) In the embodiment of the diffusor 9 illustrated in
(40) Each diffusor element 99 extends generally in the radial direction along the lower surface 921 of the top wall 92. Each diffusor element 99 has an essentially drop-shaped design with a thinner end and a rounded larger end. The thinner end of each diffusor element 99 is arranged at the central outlet opening 97, preferably each thinner end is aligned with the central outlet opening 97 (with respect to the axial direction A). From there each diffuser element 99 extends generally in radial direction to the rounded larger end. As can be best seen in
(41) The diffusor 9 further comprises an inner shoulder 94 arranged in the region between the side wall 93 and the lower surface 921 of the top wall 92. At the shoulder 94 the inner diameter of the diffusor 9 decreases in a step-like manner when viewed in a direction towards the top wall 92. The inner shoulder 94 extends along the entire inner circumference of the diffusor 9 and serves for connecting the diffusor 9 to the housing 2.
(42) The top wall 92 of the diffusor has a top surface 922 facing the second stage impeller 7. As can be best seen in
(43) Each groove 95 (
(44) During operation the radially inner parts 951 of the grooves 95 generate, in interaction with the second stage impeller 7, pulsations or pressure fluctuations in the fluid preventing solid constituents from sticking in particular to the second impeller blades 72 of the second stage impeller 7. The radially outer parts 952 of the grooves 95 shall generate a relative movement of the solid constituents to the second stage impeller 7 and further comminute the solid constituents by a cutting effect. The groove-free interruption 953 between the inner part 951 and the outer part 952 prevents a direct flow communication between the inner part 951 and the respective outer part 952. Therewith the radial backflow of the fluid is considerably reduced whereby the efficiency is increased.
(45) Regarding the number and the specific configuration of the grooves 95 a lot of variations are possible. In the embodiment illustrated in
(46) The diffusor 9 further comprises a mounting flange 96 for attaching the diffusor 9 to the housing 2. As can be seen for example in
(47) Preferably, the diffusor 9 is one-pieced, i.e. the top wall 92, the side wall 93, the mounting flange 96 and the diffusor elements 99 are integrally formed, for example by machining.
(48) For fixing the diffusor 9 to the housing 2 of the centrifugal grinder pump 1 (
(49) In the mounted state the top wall 92 of the diffusor 9 separates the first chamber 61 from the second chamber 71. The lower surface 921 of the top wall 92 forms the cover or the ceiling of the first chamber 61 and the top surface 922 of the top wall 92 forms the bottom of the second chamber 71.
(50) It is a particular advantage that the flow area between the annular flow channel 63 surrounding the first stage impeller 6 and the diffusor 9 is completely open along the entire annular flow channel 63. There is no partition or any other element that would hinder the flow from the annular flow channel 63 into the diffusor 9. The flow cross-section being available for the fluid to enter the diffusor 9 is essentially equal with the entire cross-sectional area of the annular flow channel 63 surrounding the first stage impeller 6. This very open design is particularly advantageous for preventing a clogging of the pump 1.
(51) During operation of the multistage centrifugal grinder pump 1 the fluid, e.g. the sewage, enters the pump 1 through the pump inlet 3 and the grinder 5 at the pump inlet 3. Solid constituents in the sewage such as paper, cloths and so on, are shredded by the grinder 5 and the fluid flows into the first chamber 61 where it is acted upon by the centrifugal first stage impeller 6. The first stage impeller 6 conveys the fluid to the flow channel 63 of the first chamber 61. From there the fluid enters the diffusor 9, is guided by the diffusor elements 99 radially inwardly towards the shaft 8. The fluid is discharged from the diffusor 9 through the central outlet opening 97 and enters the second chamber 71 flowing essentially in the axial direction A towards the centrifugal second stage impeller 7. The second stage impeller 7 conveys the fluid into the flow channel 73 of the second chamber 71 from where the fluid is discharged through the pump outlet 4 of the pump.
(52) The multistage grinder pump 1 according to the invention is in particular suited for generating a high head. For example, with a configuration as a two stage pump 1 a head of 60 m or even more may be generated. Typical flow rates are for example in the range of 1 m.sup.3/h to 7 m.sup.3/h. The grinder pump 1 according to the invention may be used for residential pressure sewerage systems (PSS) or in conventional gravity sewerage applications. The grinder pump 1 according to the invention provides effective and economical dewatering in private, municipal and industrial areas, in particular, when using small-diameter discharge lines.
(53) The multistage centrifugal grinder pump 1 has been explained referring to an embodiment having two stages. It has to be understood that the invention is not restricted to embodiments with two pump stages. In other embodiments the multistage centrifugal grinder pump may comprise more than two stages, e.g. three or four or even more stages. In an analogous manner as it has been described hereinbefore a diffusor is arranged axially between each pair of adjacent stages. Thus, between each pair of adjacent stage impellers a diffusor is provided to direct the flow of fluid to the next stage impeller. When N designates the number of stages of the multistage centrifugal grinder pump, the number of diffusers is N−1.