Toolless removable wear strip and/or guide rail for a conveyor
11332317 ยท 2022-05-17
Assignee
Inventors
- Andrew Francis Rottier (Suamico, WI, US)
- Jeffrey Kent Falash (Crivitz, WI, US)
- Michael Paul Weickert (Oshkosh, WI, US)
Cpc classification
B65G21/02
PERFORMING OPERATIONS; TRANSPORTING
B65G21/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G21/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A wear strip for a conveyor having a frame with frame spacers is provided. There are two frame spacers at one end of the frame, each having at least one lock. The lock has a riser and a head, wherein the head is wider than the riser forming a generally but not limited to T-shaped profile. A wear strip having a hole with an upper cavity and a lower passage having a wide gap and narrow gap is provided. The wear strip can be secured by the lock. This is accomplished by mounting the wear strip on the frame spacers so that the head of the lock projects into the upper cavity of the wear strip. Then, the wear strip is longitudinally moved so that the riser enters the narrow gap in the wear strip. Longitudinal wear strips can be inserted that longitudinally lock the wear strips in place.
Claims
1. A wear strip securable in place with a frame spacer having a lock, said wear strip comprising: a top; a bottom; a first side, said first side having a lip, said first side further having a channel formed therein with an opening, a narrow passage, and a wide passage, said lip being formed where said wide passage is wider than said narrow passage; and a second side, wherein the lock selectably engages said lip to lock said wear strip in position.
2. The wear strip of claim 1 wherein said lip is a first lip and said wear strip further comprises a second lip on said second side, said first lip and said second lip are engaged by the lock when said wear strip in in a locked position to prevent vertical movement of said wear strip relative to the frame spacer.
3. The wear strip of claim 2 wherein: said wear strip has a first end and a second end; said first lip is on said first side at said bottom; and said second lip is on said second side at said bottom.
4. The wear strip of claim 3 wherein said first lip spans completely between said first end and said second end and are symmetrical about a wear strip longitudinal axis.
5. The wear strip of claim 4 wherein said first lip has a flat top.
6. The wear strip of claim 5 wherein said flat top lies in a plane that is not parallel to a top plane of the top.
7. The wear strip of claim 6 wherein said first lip has a vertical slot therethrough.
8. The wear strip of claim 1 wherein said lip is a flat lip.
9. The wear strip of claim 8 wherein said flat lip is angled and lies in a plane that is not parallel to a top plane of said top.
10. In combination: a frame spacer having a lock comprised of a first arm and a second arm with a channel therebetween with a channel top and a channel bottom; and a wear strip comprising: a top; a bottom; a first side, said first side having a first lip; and a second side, said second side having a second lip, said second lip being a mirror image of said first lip with respect to a wear strip longitudinal axis, wherein said first arm of the lock selectably engages the first lip and the second arm of the lock selectably engages the second lip when said wear strip is in a locked position.
11. The combination of claim 10 wherein said first lip lies in a first lip plane and said second lip lies in a second lip plane.
12. The combination of claim 11 wherein said first lip has a first lip vertical slot therethrough and said second lip has a second lip vertical slot therethrough.
13. The combination of claim 10 wherein said frame spacer has a channel with a narrow upper gap and a wide lower gap.
14. The combination of claim 10 wherein said first arm and said second arm are inwardly angled whereby said channel is wider at said channel bottom.
15. A wear strip selectably securable to a spiral frame having a lock with an opening with a wide portion and a narrow portion, said wear strip comprising: a top; and a wall, said wall having a protrusion extending therefrom, said protrusion being selectably engaged by the lock when the wear strip is in a locked position relative to the spiral frame to prevent vertical movement of the wear strip relative to the spiral frame.
16. The wear strip of claim 15 wherein said protrusion has a horizontal section and vertical section, said vertical section being spaced apart from said wall.
17. The wear strip of claim 16 wherein said vertical section is passed through said opening where said wide portion and said narrow portion are aligned and moved to where said wide portion is not aligned with said narrow opening to lock said wear strip in position relative to the spiral frame.
18. The wear strip of claim 15 wherein said protrusion is a block.
19. The wear strip of claim 18 wherein said block is slid vertically from a top of the spiral frame through the narrow portion and slid laterally within the wide portion to lock the wear strip in a locked position.
20. A wear strip securable in place with a frame spacer having a lock and having a longest dimension along a frame spacer axis, said wear strip comprising: a top; a bottom; a longitudinal axis; a first side oriented parallel to said longitudinal axis, said first side having a lip parallel to said longitudinal axis; and a second side oriented parallel to said longitudinal axis, wherein the lock selectably engages said lip to lock said wear strip in a position, and wherein said longitudinal axis is perpendicular to the frame spacer axis when said wear strip is locked in said position.
21. In combination: a frame spacer having a lock comprised of a first arm and a second arm with a channel therebetween with a channel top and a channel bottom, said frame spacer having a longest dimension along a frame spacer longitudinal axis; and a wear strip comprising: a top; a bottom; a wear strip longitudinal axis; a first side, said first side having a first lip; and a second side, said second side having a second lip, wherein said first arm of the lock selectably engages the first lip and the second arm of the lock selectably engages the second lip when said wear strip is in a locked position, and wherein said frame spacer longitudinal axis is perpendicular to said wear strip longitudinal axis when said wear strip is in said locked position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(91) While the invention will be described in connection with one or more preferred embodiments, it will be understood that it is not intended to limit the invention to those embodiments. On the contrary, it is intended to cover all alternatives, modifications and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.
(92) A preferred embodiment of the present invention is illustrated in
(93) A frame spacer 60 is shown in
(94) The frame spacer 60 generally lies in a plane that is perpendicular to the frame longitudinal axis. A second frame spacer 90 can be provided. Frame spacer 90 lies in a plane that is parallel to the plane of frame spacer 60.
(95) Frame spacer 90 has a top 91, a bottom 92, a first side 93 and a second side 94. The top 91 has an edge with a relief 95, which is a cut away section of the top. The relief 95 has side edges that are generally perpendicular to a relief bottom edge. A lock 100, having a riser 101 and a head 102, upstands from the relief bottom edge. The riser 101 and head 102 lie in the same plane as the front and rear faces of the frame spacer. The riser has a relatively narrow width, and the head had a relatively wide width. In the regard, the lock 100 has a generally T-shaped profile. A second lock 110 is also provided and has a riser 111 and a head 112. Lock 110 is preferably similar or the same as lock 100 in respect to size and function. It is appreciated that while two locks are illustrated, that there could be more or fewer locks without departing from the broad aspects of the present invention.
(96) It is appreciated that while two frame spacers 60 and 90 of this type are illustrated, there could be more or fewer without departing from the broad aspects of the present invention.
(97) A third frame spacer 120 is further provided. Frame spacer 120 has a top 121, a bottom 122 and two sides 123 and 124, respectively. A relief 125 is provided. The relief has side edges that are generally perpendicular to a relief bottom edge. A tab 126 preferably upstands from the relief bottom edge. A relief 127 is provided. The relief has side edges that are generally perpendicular to a relief bottom edge. A tab 128 preferably upstands from the relief bottom edge.
(98) Frame spacer 120 is farther interior on the frame 30 relative to the idler 41 as compared to frame spacers 60 and 90.
(99) A wear strip 150 is provided. Wear strip 150 can also be called an idler wear strip, as it is positioned near an idler during use. Wear strip 150 has a top 151, a bottom 152, a first side 153, a second side 154, a first end 155 and a second end 156. Tabs can project from end 155 and span between idler rollers. Four holes 160, 170, 180 and 190 are formed through the wear strip 150. Holes 160 and 170 are preferably longitudinally aligned adjacent side 153. Holes 180 and 190 are preferably aligned adjacent side 154. Each of the holes 160, 170, 180 and 190 is preferably structurally similar or identical (although there is no requirement that each hole be so similarly or identically structured). Hole 160 has an upper cavity 161 on about the top half of the wear strip. The cavity 161 can be square or rectangular in profile when viewed from above. A lower passage 162 is also provided. The lower passage 162 has a wide gap 163 and a narrow gap 164. The wide gap 163 is preferably as wide as the upper cavity 161. The narrow gap 164 is narrower than the upper cavity 161. The upper cavity 161 is open to the top 151 of the wear strip 150. The lower passage 162 is open to the upper cavity 161 and to the bottom 152 of the wear strip 150.
(100) The wear strip 150 is removably secured to frame spacers 60 and 90. Specifically, the locks can be received within holes on the wear strip. In the illustrated embodiment, there are four locks and four holes. There could be more or fewer locks and holes, or the locks may be shaped differently, and more than one wear strip as conveyor requirements dictate. Yet, a preferred operation can be the same. In order to secure the wear strip 150 to the frame 30, the head 72 of lock 70 is inserted through the wide gap 163 in the lower passage 162 until it reaches the upper cavity 161. Then, the wear strip 150 is moved longitudinally towards the idler 41 so that the riser 71 is received in the narrow gap 164 of the lower passage 162. The riser 71 contacts an end of the narrow gap 164 forming a travel stop of the wear strip 150. That is, further longitudinal travel is prohibited. Further, the head 72 is wider than the narrow gap 164 whereby the wear strip 150 cannot be vertically moved relative to the frame spacer 60. Still further, the relieve side edges engage the sides 153 and 154 of the wear strip 150 preventing lateral movement of the wear strip 150 relative to the frame spacer 60. Similar engagement is made between lock 80 and hole 180. Further similar engagement is made between locks 100 and 110 of frame spacer 90 and holes 170 and 190, respectively.
(101) A longitudinal wear strip 200 having opposed ends is provided. A hole 201 is adjacent one or both ends of the strip 200. A second longitudinal wear strip 210 is also provided and has opposed ends. A hole 211 is adjacent one or both ends of the strip 210. Longitudinal wear strip can be supported at one end by frame spacer 120. In this regard, the hole 201 can be aligned with tab 126 whereby lowering of the longitudinal wear strip 200 fixes the strip in place. This is accomplished longitudinally by tab 126 and hole 201, and laterally by the side edges of relief 125 engaging the sides of the longitudinal wear strip 200. Similarly, longitudinal wear strip can be supported at one end by frame spacer 120. In this regard, the hole 211 can be aligned with tab 128 whereby lowering of the longitudinal strip 210 fixes the strip in place. This accomplished longitudinally by tab 128 and hole 211, and laterally by side edges of relief 127 engaging the sides of the longitudinal wear strip 210.
(102) It is noted that when the longitudinal wear strips 200 and 210 are in place, that they abut the wear strip 150 thereby preventing it from moving longitudinally relative to the frame 30. In this regard, the longitudinal wear strips 200 and 210 complete the locking of the wear strip 150.
(103) While not shown, it is appreciated that a second wear strip, oppositely oriented, can be at the other end 50 of the frame wherein the wear strip tabs extend towards the drive 51. The same longitudinal wear strips can simultaneously abut the second wear strip locking in into place as well.
(104) Turning now to
(105) A wear strip 410 having holes 411, 412, 413 and 414 are provided. Each hole has an upper cavity and a lower passage with a wide gap and a narrow gap. In this regard, each hole can interface with a lock. Specifically, the hole 411 can be secured by lock 331. Hole 412 can be secured by lock 341. Hole 413 can be secured by lock 351. Hole 414 can be secured by lock 361. The wear strip is shown locked in
(106) A wear strip 420 having holes 421, 422, 423 and 424 are provided. Each hole has an upper cavity and a lower passage with a wide gap and a narrow gap. In this regard, each hole can interface with a lock. Specifically, the hole 421 can be secured by lock 332. Hole 422 can be secured by lock 342. Hole 423 can be secured by lock 352. Hole 424 can be secured by lock 362. The wear strip is shown locked in
(107) It is appreciated that wear strips 410 and 420 are an outer and inner pair of wear strips that approach one side of a corner. The wear strips are unlocked by moving them away from the corner relative to the frame 320.
(108) A wear strip 430 having holes 431, 432, 433 and 434 are provided. Each hole has an upper cavity and a lower passage with a wide gap and a narrow gap. In this regard, each hole can interface with a lock. Specifically, the hole 431 can be secured by lock 371. Hole 432 can be secured by lock 381. Hole 433 can be secured by lock 391. Hole 434 can be secured by lock 401. The wear strip is shown locked in
(109) A wear strip 440 having holes 441, 442, 443 and 444 are provided. Each hole has an upper cavity and a lower passage with a wide gap and a narrow gap. In this regard, each hole can interface with a lock. Specifically, the hole 441 can be secured by lock 372. Hole 442 can be secured by lock 382. Hole 443 can be secured by lock 392. Hole 444 can be secured by lock 402. The wear strip is shown locked in
(110) It is appreciated that wear strips 430 and 440 are an outer and inner pair of wear strips that approach one side of a corner. The wear strips are unlocked by moving them away from the corner relative to the frame 320.
(111) A lower spacer 450 having locks 451 and 452 is also provided. The locks are formed of inwardly oriented arms.
(112) An outer guide 460 is shown. The outer guide 460 has a top lip 461 and a bottom lip 462. The top and bottom lips 461 and 462 define a channel 463 for receiving a belt. A slot 464 is formed in the outer side of the guide 460 (opposite side as channel 463). The lock 451 can lock the guide in place by securing to the slot 464. The guide is unlocked by pivoting the guide inwards so that the lock is no longer engaged within the slot. The guide cannot become unlocked when a belt is in place.
(113) An inner guide 470 is shown. The inner guide 470 has a top lip 471 and a bottom lip 472. The top and bottom lips 471 and 472 define a channel 473 for receiving a belt. A slot 474 is formed in the outer side of the guide 470 (opposite side as channel 473). The lock 452 can lock the guide in place by securing to the slot 474. The guide is unlocked by pivoting the guide inwards so that the lock is no longer engaged within the slot. The guide cannot become unlocked when a belt is in place.
(114) Turning now to
(115) An upper guide 580 is provided. A lower guide 590 having a first piece 591 and a second piece 592 is also provided. The belt can pass between the first and second pieces of the lower guide. The guides maintain the belt is position relative to the frame when a change in pitch of the frame occurs to prevent separation of the belt from the frame.
(116) Turning now to
(117) A frame spacer 660 is also shown. The frame spacer 660 has a first side 661 with a lock 662, and a second side 663 with a lock 664. A side guide rail 670 is shown. Guide rail 670 has a vertical slot 671. The guide rail is locked when the lock 662 is received within the vertical slot 671. A second guide rail 680 is shown. Guide rail 680 has a vertical slot 681. The second guide rail is locked when lock 664 is received within the vertical slot 681.
(118) Guide rails 670 and 680, when installed, prevent the unlocking of end guide rails 640 and 650 by preventing longitudinal movement of the end guide rails.
(119) Turning now to
(120) A noser 750 is removably supported by the end frame spacer 730. The noser 750 has a face 760 that is preferably rounded. The noser 750 also has a back 770 that is generally flat. A slot 771 with a notch 772 is provided. A slot 773 with a notch 774 is also provided. A slot 775 with a notch 776 is also provided. The slots are formed into the back 770 of the noser 750 and are open to one side. The slots and notches are preferably offset 90 degrees but could be angled differently without departing from the broad aspect of the present invention. The slots and notches are undercut wherein they have inner portions that are wider than outer portions, thereby providing wide areas to accommodate the peg heads in the slot and notch.
(121) The noser 750 is secured to the spacer 730 by vertically aligning the slots with the pegs. The heads will fit into the wide inner portions of the slot as the noser is vertically moved into the slots. Then, the noser is slid horizontally so that the pegs are moved into the notches, respectively. In this position, with a belt in place, the noser 750 will not move as the belt moves. The noser 750 is removed from the end frame spacer 730 in the opposite manner.
(122) Noser 780 is connected to, and disconnected from, the return face 740 in a similar manner as noser 750 is with end frame spacer 730.
(123) Turning now to
(124) End frame spacer 850 has a top 860 and a bottom 865. Three pegs 861, 862 and 863, respectively, upstand from the top 860. Each peg has a shaft and a head, wherein the head is wider than the shaft. Each head is at the distal end of the respective peg separated from the respective spacer by the respective shaft.
(125) End frame spacer 870 has a top 880 and a bottom 885. Three pegs 881, 882 and 883, respectively, upstand from the top 880. Three pegs 886, 887 and 888, respectively, depend or extend down from the bottom 885. Each peg has a shaft and a head, wherein the head is wider than the shaft. Each head is at the distal end of the respective peg separated from the respective spacer by the respective shaft.
(126) End frame spacer 890 has a top 900 and a bottom 905. Three pegs 906, 907 and 908, respectively, depend or extend down from the bottom 905. Each peg has a shaft and a head, wherein the head is wider than the shaft. Each head is at the distal end of the respective peg separated from the respective spacer by the respective shaft.
(127) The pegs on the three end frame spacers 850, 870 and 890 are laterally aligned (three wide) and longitudinally aligned (two deep) with respect to the conveyor longitudinal axis as seen in
(128) The noser frame assembly 830 removably supports dynamic noser assemblies 910 and 1020. Dynamic noser assembly 1020 is preferably identical to dynamic noser assembly 910. The dynamic noser assembly 910 has a noser 920 and a bearing shaft 1000 supporting at least one bearing 1010. The noser is preferably made of a solid material such as a virgin UHMW material. Yet, it is appreciated that other materials may be used without departing from the broad aspects of the present invention.
(129) The noser 920 has an inner side 921 (bottom side), an outer side 922 (top side), opposed lateral sides 923 and 924, respectively, a rear side 925 and a front side 926 (at end of conveyor). The noser front side 926 lies in a noser front plane.
(130) A channel 930 is formed into the front side 926 of the noser 920. The channel 930 has an interior 931 with opposed ends 932 and 933. The interior 931 of the channel 930 is open at one side between ends 932 and 933. Opposite the open side of the channel is an innermost side. The innermost side is preferably generally rounded and sized to receive the bearing shaft 1000. The rounded portion is preferably wider in diameter than the open side of the interior 931 of the channel 930 is tall. Thus, the smaller entry side of the interior 931 secures the bearing shaft 1000 within the channel 930. As seen in
(131) Several holes 940, 950, 960, 970, 980 and 990 are formed through the noser. Holes 940, 950 and 960 are aligned between ends 923 and 924 of the noser as seen in
(132) Hole 940 has a slot 941 with a bottom entry 942 (through noser bottom) with a circular shape that is wide enough to allow a peg head to pass through it. The slot is aligned in a direction spanning between the noser front and rear sides. The hole 940 also has a notch 943. The notch 943 is preferably offset from the slot 941 by 90 degrees but could be angled differently without departing from the broad aspect of the present invention. The notch 943 is preferably aligned in a direction parallel with the noser front plane. The slots and notches are undercut wherein they have outer portions 945 (preferably open to the noser outer side 922) that are wider than inner portions 946 (preferably open to the noser inner side 921), thereby providing wide areas to accommodate the peg heads in the slot and notch. The peg head wide wider than the inner portion so that the head cannot pass vertically through it.
(133) Holes 970, 980 and 990 are aligned between ends 923 and 924 of the noser as seen in
(134) Hole 970 has a slot 971 with a rear side entry 972 (through noser rear side 925). The slot 971 is aligned in a direction spanning between the noser front and rear sides. The hole 970 also has a notch 973. The notch 973 is preferably offset from the slot 971 by 90 degrees but could be angled differently without departing from the broad aspect of the present invention. The notch 973 is preferably aligned in a direction parallel with the noser front plane. The slots and notches are undercut wherein they have outer portions 975 (preferably open to the noser outer side 922) that are wider than inner portions 976 (preferably open to the noser inner side 921), thereby providing wide areas to accommodate the peg heads in the slot and notch. The peg head wide wider than the inner portion so that the head cannot pass vertically through it wherein the pegs can vertically lock the noser when the pegs are in the respective notches.
(135) Holes 940 and 970 are longitudinally aligned relative to the conveyor longitudinal axis. Holes 950 and 980 are longitudinally aligned relative to the conveyor longitudinal axis. Holes 960 and 990 are longitudinally aligned relative to the conveyor longitudinal axis.
(136) Guide rails 1030 and 1040 are provided. Each guide rail has a front end with a lower hook. The hooks can wrap around frame spacer 850. In this regard, when the hooks engage the frame spacer 850, the guide rails are vertically locked in place. The guide rails are moved longitudinally a sufficient distance so that the hooks do not engage the frame spacer before they can be removed from the frame 820.
(137) The noser 920 is insertable onto and removable from the conveyor without tools. Insertion is accomplished by aligning the six holes of the noser 920 with the six upper pegs on the noser frame assembly. The pegs are inserted either through the bottom or rear entries and the noser 920 is moved longitudinally (relative to the conveyor) through the respective slots and then moved laterally within the respective notches. In this position, the noser cannot move longitudinally relative to the frame (shaft of pegs contacts notches) and cannot be moved vertically (peg heads bound in outer portions and are wider than inner portions). Guide rails 1030 and 1040 are inserted to lock the noser 920 in place with the pegs received within the notches. In this regard, the guide rails 1030 prevent the noser 920 from moving laterally relative to the frame. The noser 920 cannot be removed from the pegs when the pegs are received within the notches of the holes.
(138) Removal of the noser 920 is illustrated in
(139) The bearing shaft 1000 preferably has four bearings 1010. The bearings 1010 rotate about the shaft 1000. The shaft can have a generally circular profile along its longitudinal axis. The shaft 1000 is preferably stationarily held by the noser within the preferably rounded innermost portion of the interior 931 of the channel 930. It is appreciated that there could be more or fewer bearings without departing from the broad aspects of the present invention. The quantity of bearings can depend on conveyor width or other factors.
(140) Dynamic noser assembly 910 is preferably supported by the upstanding pegs at the distal end of the carry way. Dynamic noser assembly 1020 is preferably supported by the depending or downward extending pegs at the beginning or proximal end of the return path.
(141) An embodiment of a spacer 1100 is illustrated in
(142) An embodiment of a spacer 1150 is illustrated in
(143) An embodiment of a spacer 1200 is illustrated in
(144) An embodiment of a spacer 1250 is illustrated in
(145) An embodiment of a wear strip 1300 is illustrated in
(146) An embodiment of a wear strip 1350 is illustrated in
(147) An embodiment of a wear strip 1400 is illustrated in
(148) An embodiment of a wear strip 1450 is illustrated in
(149) An embodiment of a wear strip 1500 is illustrated in
(150) An embodiment of a spiral frame 1600 and wear strip 1650 are illustrated in
(151) An embodiment of a spiral frame 1700 and wear strip 1750 are illustrated in
(152) Thus, it is apparent that there has been provided, in accordance with the invention, a wear strip that fully satisfies the objects, aims and advantages as set forth above. While the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations as fall within the spirit and broad scope of the appended claims.