Proton selective membranes based on two dimensional materials
11335975 · 2022-05-17
Assignee
- NM DEVICES LLC (Las Cruces, NM, US)
- General Graphene Corporation (Knoxville, TN, US)
- PAVAN CHATURVEDI (Las Cruces, NM, US)
Inventors
- Sergei Smirnov (Las Cruces, NM, US)
- Ivan Vlassiouk (Oak Ridge, TN, US)
- Pavan Chaturvedi (Las Cruces, NM, US)
- Dhanraj Shinde (Las Cruces, NM, US)
Cpc classification
H01M8/1051
ELECTRICITY
H01M8/1067
ELECTRICITY
H01M8/188
ELECTRICITY
C23C16/01
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/403
ELECTRICITY
H01M8/1053
ELECTRICITY
H01M50/446
ELECTRICITY
International classification
H01M50/446
ELECTRICITY
H01M50/403
ELECTRICITY
Abstract
Proton conductive membrane includes a proton selective layer of 80-100% carbon with sp2 hybridization having a thickness of 0.3-100 nm, with 0-20% of hydrogen, oxygen, nitrogen and sp3 carbon; wherein the sp2 carbon is in a form of graphene-like material; the proton selective layer having a plurality of pores formed by any of 7, 8, 9 or 10 sp2 carbon cycles or a combination thereof, with the pores having an effective diameter of up to 0.6 nm; an ionomeric polymer layer on the proton selective layer. Total thickness of the proton conductive membrane is less than 50 microns. The ionomeric polymer is PFSA (perfluorinated sulfonic acid), PVP (polyvinylpyrrolidone) or PVA (poly vinyl alcohol) with iodide or bromide counterion dissolved inside. The graphene-like material is CVD graphene or reduced graphene oxide (rGO). A D to G Raman band ratio of the membrane is more than 0.1.
Claims
1. A proton conductive membrane, comprising: a proton selective layer of 80-100% carbon with sp2 hybridization having a thickness of 0.3-100 nm, with remaining 0-20% of hydrogen, oxygen, nitrogen and sp3 carbon; wherein the sp2 carbon is in a form of graphene-like material; the proton selective layer having a plurality of pores formed by cyclical structures of any of 7, 8, 9 or 10 sp2 carbon atoms or a combination thereof, with the pores having an effective diameter of up to 0.6 nm; an ionomeric polymer layer on the proton selective layer, wherein a total thickness of the proton conductive membrane is less than 50 microns and wherein the proton conductive membrane is electrically non-conductive.
2. The membrane of claim 1, wherein the ionomeric polymer is PFSA (perfluorinated sulfonic acid).
3. The membrane of claim 1, wherein the graphene-like material is reduced graphene oxide (rGO).
4. The membrane of claim 1, wherein the graphene-like material is CVD graphene.
5. The method of claim 1, wherein a D to G Raman band ratio of the membrane is more than 0.1.
6. The membrane of claim 1, wherein the graphene-like material is CVD graphene bombarded by He.sup.+ or Ne.sup.+ ions.
7. The membrane of claim 1, wherein the graphene-like material is CVD graphene treated by nitrogen, hydrogen or oxygen plasma.
8. The membrane of claim 1, wherein the graphene-like material is CVD graphene treated by ozone.
9. The membrane of claim 1, wherein the ionomeric polymer is PVP (polyvinylpyrrolidone) or PVA (poly vinyl alcohol) with iodide or bromide counterion dissolved inside.
10. The membrane of claim 1, wherein the graphene-like material is a layered structure of reduced graphene oxide (rGO) and polymer between the rGO layers of the structure.
11. The membrane of claim 1, further comprising a second layer of graphene-like material, with the ionomeric polymer sandwiched between the layer of graphene-like material and the second layer of graphene-like material.
12. The membrane of claim 9, further comprising a second ionomeric polymer layer, with the layer of graphene-like material sandwiched between the layer of ionomeric polymer layer and the second ionomeric polymer layer.
13. The membrane of claim 1, wherein the membrane has the following properties: not exceeding 0.6 ohm.Math.cm.sup.2 proton resistance (APR), a level of VO.sup.2+ permeability coefficient less than 2×10.sup.−9 cm.sup.2/min and methanol permeability coefficient less than 2×10.sup.−10 cm.sup.2/s.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated into and form a part of the specification, illustrate the practice of embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating certain embodiments of the invention and are not to be construed as limiting the invention.
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(58) Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
(59) In the discussion below, we show various approaches to tailor the proton conducting defects in CVD graphene that retain blockage of ions and molecules but enhance native proton conductance of graphene. Such CVD graphene coupled with various substrates including ionomers (for example, PFSA membranes) in various geometries (
(60) Embodiments of the present invention are new types of proton conductive membranes preferably based either a) on composites of reduced graphene oxide (rGO) with different compounds such as water soluble molecules or polymers, for example PVP, PVA (polyvinylalcohol), caprolactam; or b) on CVD graphene with engineered defects. The rGO based membranes have nacre or “brick and mortar” structure recently shown to offer multiple potential advantages while single or double layer CVD graphene with engineered defects is only one or two atoms thick. In both cases of the proposed membranes, they can be used either as free standing or as sandwiches/laminates with Nafion membranes. Both types of proposed membranes provide a very selective barrier with high proton conductance and rejection of molecular and ionic species and the advantages/disadvantages for each as free standing and as a sandwich with Nafion are given below.
(61) Prior uses of rGO and rGO with small fraction of polymer materials have been shown to be completely impermeable barriers. The main advantage of the proposed here formulation for rGO based membranes is that they can be tuned to be proton conductive but with low crossover of molecules and ions. Because of the relatively low cost and scalability, good mechanical stability and, most importantly, extremely high specificity to protons with high proton conductance makes such membranes to stand out from previous reported formulations as a unique specialty material.
(62) A unique combination of finely tuned properties produces membranes that in most aspects are superior to those of PFSA. The rGO, polymer (e.g., PVP or PVA), and reducing reagent (HI or HBr) are preferably used to manufacture the proton conductive membranes of option a) of the present invention, which are characterized by their low cost, close to 100% rejection of all ions and molecular species such as water and methanol, and proton conductance exceeding that of Nafion. Excellent results were obtained with HI as a reducing reagent and polyvinylpyrrolidone (PVP) polymer, where rGO was produced by reduction of GO and preferably serves as a stabilizing barrier, and the polymer with well-coordinated triiodide preferably serves as an efficient proton conducting medium (likely via Grotthuss mechanism). The densely packed membrane of the present invention practically eliminates crossover of any molecular or ionic species. The finely tuned behavior depends on the polymer type, its fraction to GO, molecular weight, and the reduction conditions.
(63) CVD graphene geometry does not require reduction, but the proton conductance was enhanced by post synthesis treatments including plasma (N.sub.2 or H.sub.2) and ion bombardment (He, Ne). Such treatments retain the rejection of molecular and ionic species to a different degree but improve proton conductance through graphene.
(64) Although graphene oxide and reduce graphene oxide are graphene-like structures but differ from it significantly.
(65) The membranes are proton conductive and selective almost exclusively to protons. The extremely high selectivity of such GO based membranes to protons can be illustrated by the Goldman-Hodgkin-Katz (GHK) equation that describes the open circuit voltage (OCV) across a membrane due to the concentration gradients by taking into account different permeabilities of all the ions on the two sides of the membrane:
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(67) Here R is the universal gas constant, T is the absolute temperature, and F is the Faraday's constant. The relative permeabilities, p.sub.H, p.sub.M, and p.sub.Cl, for the H.sup.n+, M.sup.n+, and Cl.sup.− ions with the concentrations [H.sup.+], [M.sup.n++], [Cl.sup.−] that are different on the left (l) and right (r) sides of the membrane as denoted by the corresponding subscripts. The GHK equation can be applied for evaluating proton selectivity of membranes by measuring the OCV at different concentrations of the ions involved.
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(71) Alternatively to GHK analysis, proton selectivity can be demonstrated by measuring crossover of species of interest and/or ionic current across membrane at different pHs in the mixed electrolyte, for example KCl and HCl, and compare to the conductance in pure HCl electrolyte. For example,
(72) The solution conductance is the sum of the products of the concentrations (activities) of ions, [H.sup.+], [K.sup.+], and [Cl.sup.−], by their corresponding mobilities, μ.sub.H, μ.sub.K, and μ.sub.Cl:
σ=[H.sup.+]μ.sub.H+[K.sup.+]μ.sub.K+[Cl.sup.−]μ.sub.Cl≈10.sup.−pHμ.sub.H+[K.sup.+]μ.sub.K+[Cl.sup.−]μ.sub.Cl (2)
(73) The mobilities of K.sup.+ and Cl.sup.− are approximately equal, ˜8.10.sup.−8 m.sup.2V.sup.−1s.sup.−1, while that of protons is ca. 4.8 times greater. At high pH, hydronium ion concentration has to be replaced by that of hydroxide for which the mobility is 2.7 times greater than that of K.sup.+ and Cl.sup.−. Thus, at pH2 conductance of solution increases by a factor of 8.3 from 0.1 M KCl to 1.0 M KCl and only by a factor of 3.6 for pH1. Such ratios would be expected for a totally nonselective membrane. Similarly, the ratios for cation selective membranes, like Nafion (μ.sub.Cl˜0), are 7.1 and 2.6, respectively. Obviously, in the case of a perfect proton conductive membrane (μ.sub.Cl˜0, μ.sub.K˜0) the ratio would be unity for all pH. The horizontal solid and dashed lines in
(74) The performance of rGO composites as proton selective membranes depends on their compositions (given by the ratio of GO/polymer before reduction), the quality of GO, the type and molecular weight (MW) of the polymer, and the reducing conditions. When polyvinylpyrrolidone (PVP) is used as the polymer and HI is used as the reducing reagent, the optimum ratio for the best proton selectivity is PVP/GO˜1 (see
(75) With the ratio PVP/GO=0.65 held constant, varying the molecular weight (MW) of PVP reduces the proton selectivity, as seen in the OCV at 1M KCl in
(76) The effect appears to saturate at very high MW, corroborating that explanation. The membranes prepared with high MW PVP also require longer time for drying which probably is also an indication of the longer time required for effective packing. In the extreme case of very short PVP, i.e., its monomer, produces a poorer outcome, likely due to its significant loss during filtration. Thus, there is an optimal range of MW for high OCV values, but other parameters are preferably included for further optimization, such as proton conductance, electrical resistance, and mechanical strength.
(77) Another aspect of the preparation procedure that influences rGO/polymer membrane performance is the way the graphene oxide is reduced. It has been shown that laminates of GO reduced with a reducing agent which did not generate CO.sub.2, CO, or O.sub.2, e.g., HI, HBr or ascorbic acid, are dense and produce membranes practically impermeable barriers that limit any material flux through them. When used for the composite GO/PVP membranes of the present invention, these three reducing reagents are quite distinct. Ascorbic acid reduction produces membranes that are less dense than those obtained with HBr and HI. Moreover, reduction from HI or HBr solutions is also not as effective as when using their hot vapors. The best outcome is obtained when both sides of the membrane have been exposed to the hot vapors. That scenario is best realized for laminates of GO/PVP that are on porous substrates (membranes) rather than on flat surfaces. When on a porous substrate, not only do the HI vapors have access to both sides but the products of the reduction reaction also can more easily exit the composite membrane. The duration of the reduction step is also important but, as Table 1 illustrates, even after 2 hours under the typical conditions with an 11 μm effective thickness of the membrane, the performance, at least from the OCV side, is almost at the maximum. A 24 hour duration was chosen as the standard treatment as no detectable change after additional treatment was observed.
(78) Unlike the membrane density/compactness, which is very similar for HI and HBr, the performance is different between the two reducing reagents. Because effective proton conductance through a macroscopic layer requires acidic groups between which protons can jump without hindrance, formation and stabilization by polymer of such acidic groups in the composite is important. Halides reduce GO and, as a result, get oxidized themselves to halogens. Some gets washed off but some remains in the form of trihalide (triiodide or tribromide) or longer polyhalogen ions. Hydrogen iodide is a stronger acid (pKa=−10) than hydrogen bromide (pKa=−9) and can form triiodide more readily than tribromide. The higher acidity of hydrogen iodide/triiodide and of its larger chains compared to that of bromide apparently makes the difference, as the former does not bind protons very tightly and promotes its easy movement by hopping. As seen from Table 1, HBr reduced GO/PVP serves as a good cation exchange membrane —OCV at zero salt is close to the theoretical, but it precipitously declines at 1 M KCl to just 15 mV, which is still significantly higher than Nafion OCV values.
(79) TABLE-US-00001 TABLE 1 OCV* data for pH1/pH2 gradient for different composite membrane formulations Membrane composition and Zero 1M KCl preparation method salt (mV) (mV) Membranes reduced by HI vapor GO + HI 24 h, rGO 39 6 PVP/GO = 1 + HI 2 h 56 46 PVP/GO = 1 + HI 24 h, r(PVP/GO) 59 52 PVP/GO = 1 + HI 48 h 59 52 MVP/GO = 1 + HI 24 h 56 32 CL/GO = 1 + HI 24 h 58 38 NMCL/GO = 1 + HI 24 h 58 39 PVA/GO = 1 + HI 24 h 56 24 PAA/GO** = 1 + HI 24 h 35 5 SDBS/GO = 1 + HI 24 h 33 5 PEG/GO = 1 + HI 24 h 34 5 PVPY/GO = 1 + HI 24 h 34 5 SDS/GO = 1 + HI 24 h 39 6 Other types of membranes PVP/GO = 1 + HBr 24 h 56 15 A small open pore 35 4 GO 33 5 Nafion 212 59 5 Nafion 117 59 4 PVP = polyvinylpyrrolidone, MVP = (mono) vinylpyrrolidone, CL = ε-caprolactam, NMCL = N-methyl caprolactam, PVA = poly vinyl alcohol, PAA = polyamyl amide, SDBS = sodium dodecyl benzene sulfonate, SDS = sodium dodecyl sulfate, PVPY = Poly-4-vinyl pyridine, GO = unreduced graphene oxide *all values are given with the accuracy ca. 1 mV **the membrane is not uniform and fragile
(80) Iodine/triiodide can readily coordinate onto PVP, but there are some other molecules and polymers such as CL (caprolactam), NMCL (N-methyl caprolactam), and PVA (polyvinyl alcohol) where such coordination is also plausible and has been reported. Table 1 illustrates that the OCV for similarly prepared r(GO/CL), r(GO/NMCL), and r(GO/PVA) composites not only are close to the theoretical value at zero salt, but also quite decent (38, 39, and 24 mV respectively) at 1 M KCl. This is in drastic contrast to other polymers which do not coordinate triiodide well, such as SDS, SDBS, PEG, and PVPY, despite an outstanding quality (in terms of density) of such membranes. Their OCV values in Table 1 are similar to those of GO or rGO, and not much different from what is observed for an open hole, i.e., a nonselective membrane. Films with polyacrylamide (PAA), for some reason, cannot be made uniform and their poor quality is likely the reason of inferior performance.
(81) Triiodide can be detected by its characteristic Raman signal at 110 cm.sup.−1 (as opposed to the I.sub.2 signal at 170 cm.sup.−1), and by XPS (see
(82) The main features in the Raman spectra of GO and rGO are the so-called G and D peaks, which are at about 1560 and 1360 cm.sup.−1, respectively. The ratio of I.sub.D/I.sub.G gives the information about the average distance between the defects. For example, the r(GO/PVP) sample shows I.sub.D/I.sub.G˜1.8 for 633 nm excitation corresponding to the average distance of about 2 nm between the defects, and the density of these defects decreases upon reduction but remains high. The type of such defects cannot be recovered from the Raman spectra directly and thus their role in proton conductance is not obvious. The contribution to the overall proton conductance from such defects is likely significant as the proton selectivity declines upon decreasing the size of GO sheets with rigorous ultrasound treatment.
(83) XPS spectra (
(84) Amides (PVP, MP, CL, NMCL) and alcohols (PVA) are useful in their ability to accept and hold protons. This is usually associated with the pKa of an appropriate acid. The aqueous values for amides (proton sits on carbonyl) is pKa(amide)=−0.5-1, for an alcohol pKa(alcohol)=−2, and for ethers pKa(ether)=−3.5. Even though the pKa value of HI (and HI.sub.3) is much lower in water, in the environment of lower polarity in the polymer squeezed between the rGO sheets it dramatically increases because the ionic pair H.sup.+/I.sup.− (H.sup.+/I.sub.3.sup.−) does not solvate as well in a low polarity solvent. Table 2 illustrates it through calculations.
(85) TABLE-US-00002 TABLE 2 Computed pKa shifts (relative to the pKa of H.sup.+[N-Ethyl-2-pyrrolidone]) of various acids [PBE0/def2-SVP, SMD solvation model] Benzene DCM.sup.b Acetone MeCN Water Exp Acid ε = 2.3 ε = 8.9 ε = 20.5 ε = 35.6 ε = 78.4 (water) H.sup.+[acetone].sup.a −10.8 −7.6 −8.0 −7.7 −5.1 H.sup.+[methylacetate].sup.a −13.6 −10.2 −11.5 −10.1 −7.4 H.sup.+[2-pyrrolidone].sup.a −1.5 −0.6 −0.6 −0.5 −0.1 H.sup.+[acetamide-N-dimethyl].sup.a −0.4 1.5 1.2 1.2 1.5 H.sup.+[acetamide-N-methy1].sup.a −0.7 0.9 0.8 0.7 0.5 H.sup.+[acetamide-NH.sub.2].sup.a −1.7 −0.7 0.2 0.5 0.2 H.sup.+[N-methyl-caprolactam].sup.a .sup. 0.9 1.0 1.1 1.2 1.6 H.sup.+[caprolactam].sup.a 0.4 0.7 0.8 0.8 1.1 H.sup.+[(H.sub.2O).sub.1] −24.6 −15.4 −16.6 −14.7 −5.9 −1.7 HI.sub.3 12.8 −5.9 −12.0 −12.4 −13.1 HBr.sub.3 20.9 −1.8 −5.5 −7.1 −7.8 HI 28.8 0.7 −4.1 −6.1 −7.1 −10 HBr 45.0 19.4 15.0 13.1 12.5 −9 .sup.aProton was placed on the carbonyl oxygen atom .sup.bDichloromethane
(86) The same Table confirms that dissociation of C═O . . . H.sup.+ and C—OH . . . H.sup.+ is less sensitive to solvent polarity, as is expected for the proton transfer reactions, In such a scenario, pKa values of HI.sub.3 and C═O . . . H.sup.+ (or C—OH . . . H.sup.+) can become quite close but still likely with preferential proton transfer from HI.sub.3 to C═O. The greater acidity of protonated alcohol should cause the equilibrium shift from its protonated form and thus less proton conductance and/or selectivity. Even more pronounced is that shift with ethers, where the protonation of ether becomes doubtful. Switching from HI to HBr with lower pKa has a similar effect.
(87) The role of water in the proton transfer here is not well defined but its amphoteric character should be helpful, especially when the acidic (C═O) groups have interruptions in short spaced continuous chains. Its pKa (H.sub.3O.sup.+)=−1.7 value is very close to that of protonated amide, which makes the exchange between them not accompanied by a significant barrier.
(88) With typical methodology used in designing selective membranes, all of the components are assembled separately and cast to produce a film of desired dimensions. For example, in PFSA sulfonic groups are attached to a perfluorinated polymer backbone and the membrane is produced from this material. In contrast, in embodiments of the present invention, the components (GO and PVP) are assembled from an aqueous solution and transformed into the resulting film (by reducing the GO and adding triiodes) to achieve the necessary properties. Solubility of a polymer in water is not a requirement as other solvents, where GO and the polymer can be chosen. PVP can form complexes with HI.sub.3 in the stoichiometry of 2PVP:1HI.sub.3, which is accompanied by disappearance of the carbonyl signal of PVP in FTIR (at ˜1660 cm.sup.−1) and appearance of a broad peak at ˜760 cm.sup.−1; this can be assigned to the ═O . . . H . . . O═ functionality, as shown in
(89) Based on the XPS and FTIR data it is likely that the r(GO/PVP) film has nPVP:HI.sub.3 stoichiometry with n close to n=3-4 and the proton wire confined between closely packed carbonyl groups of PVP. It prevents other species except for protons to move thorough that confinement via a Grotthuss-like mechanism. Some of that motion may proceed in between the rGO sheets, while some may comprise perpendicular motion through the defects in rGO, possibly in comparable amounts.
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(91) The lack of permeation (typically referred to as crossover) of other species in r(PVP/GO) membranes is shown in
(92) Table 3 summarizes all these parameters for Nafion membranes, free standing r(PVP/GO) and CVD graphene (Gr) sandwiched with Nafion membranes.
(93) TABLE-US-00003 TABLE 3 Area proton resistance and crossover data for r(GO:PVP) and different commercial Nafion membranes Area proton VO.sup.2+ MeOH Water Thickness resistance crossover crossover crossover Membrane (μm) (Ω cm.sup.2) (10.sup.−7 cm.sup.2/min) (10.sup.−7 cm.sup.2/s) (10.sup.−8 cm.sup.2/min) Nafion-212 (N212) 50* 0.75 ± 0.3 1.2 ± 0.1 1.4 ± 0.1 6.9 ± 0.2 Nafion-117 (N117) 183* 2.2 ± 0.3 2.2 ± 0.2 2.2 ± 0.2 7.8 ± 0.3 Nafion 211 (N211) 25 0.35 ± 0.2 2 ± 0.2 1.2 ± 0.2 N/A r(GO: PVP) 11 ± 1 0.6 0 0 0 Gr/N211/Gr 25 0.75 ± 0.2 0.012 0.04 <1 Gr/N211/Gr + plasma 25 0.35 ± 0 0.1 0.012 0.04 <1
(94) The proton conductance along with the selectivity and the electronic resistance of the r(GO/PVP) and CVD graphene membranes of the present invention make them commercially viable. Using a vanadium flow battery (VFB) as a testing configuration, the proton conductance of r(GO/PVP) composite membranes with the same thickness and slightly altered GO/PVP ratios, as well as Gr/N211/Gr were measured in concentrated sulfuric acid and in a typical electrolyte for VFB. The results for r(GO/PVP) presented in
(95) So, for further optimization, a high PVP/GO ratio may result in an increase in both the area proton resistance (APR) and electronic resistance. Without crossover of water and ions, the only mechanism left for discharging a VFB battery is through electron conductance. As shown in
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(97) The easiest way to eliminate negative effect of electronic resistance is to encapsulate r(PVP/GO) membrane into Nafion.
(98) Defects in the Graphene/GO
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(102) where r.sub.S and r.sub.A are the radii of the actual disordered zone (defect) and the corresponding activated region around in which the D band scattering takes place. a) Decreasing the yield expectantly shifts the curve without alteration to the right. b) Increasing r.sub.S also shifts the maximum to the left by decreases the right wing of the curve with simultaneous narrowing. c) Increasing r.sub.A also shifts the maximum to the left but with increasing the left wing with simultaneous increase of the maximum value (up to C.sub.A). d) Contribution from the defect region is given by the maximum magnitude C.sub.S which is reached at lower n.sub.p with increasing r.sub.S. Its behavior counteracts the effect of changing r.sub.S on the CA region.
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(109) Generally, these figures illustrate the defects in the graphene, as departing from hexagonal cyclical structures of sp2 hybridized carbon atom. For carbon, sp2 hybridization generally corresponds to planar structures, like that in graphene. The sp2 atoms at the edges may have to be bonded to some other atom or a group of atoms, e.g., hydrogen. With a seven or eight carbon cycle of sp2 carbons, hydrogens would still point out, and so a ‘hole’ in a seven or 8 members ring in graphene would not need to have hydrogens inside. (Typically, these are 7, 8, 9 and/or 10 cycles, but higher numbers are also possible.) But in a much larger hole, the extra electrons at the edge carbons no longer can be dangling (radicals) and would have to be bound to hydrogen or oxygen, or something else.
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(112) TABLE-US-00004 TABLE 4 Fitting parameters for the experimental I.sub.D/I.sub.G. in CVD graphene treated with different sources Particle Defect yield, β r.sub.S, nm r.sub.A, nm Ge.sup.+* 0.60 ± 0.20 0.85 1.92 Ne.sup.+* 0.30 ± 0.17 0.40 1.04 He.sup.+* 0.05 ± 0.02 0.20 0.94 e.sup.−* (5 ± 1) × 10.sup.−6 1.47 2.10 N.sub.2 Plasma** NA 0.6 2 H.sub.2 Plasma** NA 1 3 *Based on the fit of I.sub.D/I.sub.G vs n.sub.p. **The values of r.sub.A and r.sub.S were taken as average for vacancy and STW type of defects, observed in the STEM images.
(113) Similar to the approach with r(GO/polymer) membranes, advantageous behavior of irradiated graphene can be demonstrated by sandwiching it with Nafion.
EXPERIMENTAL METHODS
(114) Materials.
(115) An aqueous dispersion (0.4 wt %) of graphene oxide was purchased from Graphenea. Polyvinyl pyrrolidone (PVP) of different molecular weights was purchased from Acros Organics, and Nafion was obtained from the Fuel Cell Store. Nafion was tested “as received” without any pretreatment. Hydroiodic acid, hydrobromic acid, hydrazine, ascorbic acid, PVA, PAA, SDBS, PEG, PYPY were purchased from Sigma Aldrich and vanadium oxy sulfate was purchased from Fisher Scientific.
(116) r(PVP/GO) Membrane Preparation.
(117) The poly vinyl pyrrolidone (PVP) powder of the desired molecular weight and proportion to GO was added in the GO solution; for example, when 40 mg of polyvinyl pyrrolidone (PVP) were added to 10 mL of 0.4% GO solution, the resulting PVP/GO (in the 1:1 ratio) solution was produced. This solution was sonicated for 10 minutes in a bath ultra sonicator (VWR 40 kHz, 48 W) to form a homogeneous dispersion. Subsequently, 0.75 mL of that PVP/GO solution was vacuum filtered on a 1.5″ PET hydrophobic support membrane (with 100 nm pores) but not to full dryness. A slightly wet GO/PVP film with PET support was reduced in HI (54%) vapor at 95° C. for 24 hours. Afterwards, the obtained r(GO/PVP) membrane can be easily delaminated from the PET membrane. It was repeatedly rinsed with ethanol and water to remove residual HI. For conductance and OCV measurements, the membrane was placed in between the parafilm sheets with circular openings of 0.3 cm.sup.2.
(118) The concentration of PVP and GO in the filtrate was measured by optical absorption. PVP has a characteristic peak at 213 nm and less than 2% of PVP was observed in that filtrate for PVP:GO when 3500 Da PVP was used. Smaller amounts were observed for that composition with PVP of larger molecular weights. Thus, even with PV of small MW most of it remains in the film and the PVP/GO composition is practically the same as in solution.
(119) To further emphasize the uniqueness of the HI reduction, proton conductance for r(GO/PVP) membranes prepared by different reducing agents like HBr (46%), hydrazine, or ascorbic acid was verified. The membrane prepared by HBr treatment shows a moderate selectivity, OCV of 15 mV for pH1-pH2 @1M KCl condition, whereas, hydrazine and ascorbic acid treated films were very fragile and difficult to handle during the experiment. Such films were found to have poor proton selectivity compared to the HI and HBr treated GO/PVP samples.
(120) Other means of preparing the film, Dr. Blade casting and evaporation from a Teflon beaker, did not work as well, although the former was better. It reflects the importance of the multiple features. First, accessing the membrane's both sides during reduction when on PET membranes allows more uniform (and possibly faster) reduction. Second, alignment of GO flakes by unidirectional water flow in vacuum filtration also establishes pathways that are later employed in the reduction process.
(121) TABLE-US-00005 TABLE 5 OCV* data for pH1 /pH2 gradient for different methods of preparation of the same composite membrane formulations, 1.6 PVP/GO and reduction for 24 h in HI vapor Membrane composition and Zero salt 1M KCl preparation method (mV) (mV) Vacuum filtration 59 52 Dr. Blade on a glass 39 5 Dr. Blade on a PET membranes 56 39 Spin coating 59 35 Slow evaporation in Teflon beaker 39 5 *all values are given with the accuracy ca. 1 mV
Graphene Synthesis Using Chemical Vapor Deposition (CVD)
(122) Graphene was synthesized using atmospheric pressure CVD as previously described. Briefly, 75 μm thick copper (Nimrod Copper) was electropolished in an H.sub.3PO.sub.4 based solution and inserted in 3″ diameter quartz tube. Foils were annealed at 1065° C. for 30 min under 500 sccm flow of 2.5% H.sub.2/Ar. Growth was performed by addition of 0.1% CH.sub.4/Ar ramping the flow to 20 sccm in 2 hours. After the growth, furnace was opened for fast cooling.
(123) Free Standing Graphene Membrane Preparation
(124) Because of extreme thickness, free standing graphene survives mechanical stress during transfer only for relatively small sizes but it allows demonstration of the effect of graphene by itself. The SiN chips with 300 nm thick suspended SiN membranes were prepared using regular clean room techniques as previously described. (
(125) 5 μm holes were etched by reactive ion etching (RIE). The CVD grown graphene samples were transferred onto the chips using the wet chemical etching approach, i.e., when a thin polymer layer was first spin coated on graphene followed by etching away the metal foil and transferring graphene with polymer onto the chip and subsequent dissolution of the polymer. Alternative method of transfer involves hot-pressing graphene onto a polymer, e.g., Nafion. It can be used for preparation of sandwiched structures with Nafion like shown on
(126)
(127) Introduction of Defects
(128) Defects were created in already transferred graphene samples either using ion-beams or plasmas. Irradiation was performed as follows: electron beam (10 kV) dosing was performed using a Zeiss Merlin SEM, gallium (30 kV)—using an FEI Novalab 600 FIB, neon (25 kV) or helium (25 kV)—using a Zeiss Orion NanoFabwere. Raman scattering was used to evaluate the resulting defects in a broad range of irradiation dosages. The measurements were performed using a Renishaw instrument typically with 633 nm laser excitation
(129) Two types of plasma treatments were utilized for defect engineering on graphene membrane using an Oxford Plasmalab 100 (RF 13.56 MHz) at operating power and chamber pressure of 15 W at 10 mTorr for N.sub.2 plasma, and 10 W at 10 mTorr for H.sub.2 plasma, respectively.
(130) Manufacturing
(131) The most convenient form for manufacturing of the membranes at this point is in the form of sandwiches with Nafion.
(132) CVD Graphene Membrane Manufacturing Flowchart.
(133) The flow chart for such manufacturing with graphene is shown in
(134) Step 1: Graphene on a metal foil is either hot pressed or rolled onto Ionomer films. Alternatively, Ionomer film can be deposited by the by spray-coating or direct casting from the solution.
(135) Step 2: The metal foil is removed by either peeling off or dissolution.
(136) Step 3: Defects are introduced into the graphene layer by Plasma, oxidizers, or ion bombardment.
(137) Step 4: The second layer of ionomer can be laminated, spray coated or cast from the solution to encapsulate graphene layer.
(138) r(Polymer/GO) Membrane Manufacturing Flowchart.
(139) The manufacturing flow chart, shown in
(140) There are two basic approaches for membrane manufacturing.
(141) I. In the first approach, the membrane is cast from GO/Polymer solution on an inert polymer filter membrane by a suitable method, including, e.g., spray-coating, spin coating, dr. Blade and after filtration is reduced to release a free standing r(Polymer/GO) film. Such prepared membrane is encapsulated by Ionomer by spray-coating, hot pressing/rolling or dip coating.
(142) II. In the second approach, ionomer is the holding piece on which GO/Polymer is deposited on from one or both sides, followed by reduction. For r(Polymer/GO) protection, an additional layer of Ionomer can be deposited on top, if necessary.
(143) Measurements.
(144) r(GO/PVP) membranes were characterized using following techniques:
(145) Proton selectivity: The open circuit voltage (OCV) was measured using a typical U-tube cell and Ag/AgCl (3M KCl) electrodes from Gamry Instruments, where pH1-pH2 solutions were made with HCl and various concentrations of KCl identical on both sides. The membrane was sealed using parafilm sheets with 0.3 cm.sup.2 circular opening.
(146) Raman spectroscopy. The representative membranes were analyzed using a Renishaw inVia Qontor micro-Raman spectrometer equipped with a 532, 633 and 785 nm lasers operating at 1-10% power. Multiple points across membrane area were checked confirming samples' uniformity.
(147) X-ray diffraction. X-ray diffraction patterns for membranes were obtained by placing them on a glass slide using a PANalytical Empyrean X-Ray Diffractometer with Cu Ka line generated at 40 kV and 25 mA at a scan rate of 4° min.sup.−1 and the step size of 0.02°. The effect of humidity was evaluated by wetting a sample in water for 2 hours and measuring immediately after, while the sample was wet. Low angle peaks in
(148) FTIR. FTIR spectra were recorded using Nicolet iS10 spectrometer in a transmission mode. Two types of samples were investigated showing matching results: free standing membrane films and films on a Si wafer. Free standing r(GO/PVP) membranes were thinner (˜2 μm) but otherwise identically produced to standard membranes. Films on Si wafers were casted using spin coating of the same solutions using low rpm to achieve noticeable thickness. The background signals were, correspondingly, empty opening and a Si wafer exposed to the same treatment but without the film. The spectra are shown in
(149) X-ray photoelectron spectroscopy. XPS data was acquired using Thermo Scientific Model K-Alpha XPS instrument. The spectra were obtained using micro-focused, monochromatic Al Kα X-rays (1486.6 eV) with a 400 μm X-ray spot size. Depth profiles were measured using a monoatomic Ar-ion source operated at 2 kV ion energy. The sputter rate was calibrated using standard thickness SiO.sub.2 films and was −12 nm/min. Data were collected and processed using the Thermo Scientific Advantage XPS software package. The XPS data shown in
(150) Thermogravimetric analysis. TGA measurements were carried out on a Thermal Analysis (TA) Instruments Q500 analyzer. The samples were placed in platinum pans and the temperature ramps were performed using heating rate of 10° C./min under 20 sccm flow of nitrogen. Temperature ramps were performed after equilibrating the samples at 105° C. for 20 min in order to remove bulk water. The TGA and the derivative (DTG) curves in shown in
(151) Proton conductance. To eliminate contribution from the electrode reactions, the proton conductance was measured in the AC impedance mode performed with a CH 604B electrochemical workstation (from CH Instruments). A homemade PMMA cell, shown in
(152) Crossover experiments. The VO.sup.2+ permeability of a membrane was measured using a glass U-tube cell/diffusion cell, which was filled with 1.5M VOSO.sub.4 solution (V.sub.A=4 mL) in one compartment and 1.5M MgSO.sub.4 solution in the other compartment (V.sub.B=4 mL), respectively. The VO.sup.2+ concentration in the MgSO.sub.4 for different durations was measured (F at 760 nm=20.2 M.sup.−1 cm.sup.−1) on a UV-Vis spectrometer from Shimadzu. The extinction coefficient was obtained by calibration with known concentrations of VOSO.sub.4 in 0.2M H.sub.2SO.sub.4+0.1M MgSO.sub.4, The VO.sup.2+ permeability, P, was calculated by normalizing the flux with the area (A=0.3 cm.sup.2) and the membrane thickness, L=11 μm using the following equation:
(153)
(154) Since neither ions (cations nor anions) move through the membrane of the present invention, water crossover experiments can be carried out also using a similar U-tube cell with a 1M NaCl solution in one compartment and the same volume (4 mL) of water in the other. In the case of Nafion, both water and Na.sup.+ ions can move under the osmotic pressure but electroneutrality restricts it only to movement of water and the osmotic pressure thus being approximately twice the salt concentration times RT. The change in the volume was measured in the second compartment for different durations and the crossover of methanol was calculated similarly using the above equation from the slope of the initial part (X Rate=mL/min), the cross section (A=0.3 cm.sup.2), and the thickness (L=11 μm). Water does not pass through membranes of the present invention, but it does pass through Nafion. Because in a methanol/water mixture crossover of water in Nafion is significantly suppressed, methanol crossover experiments can be carried out in a similar manner for both using a similar U-tube cell with 1:1 water:methanol solution (12.5M) in one compartment and the same volume (3.2 mL) of water in the other. The change in the volume was measured in the second compartment for different durations and the crossover of methanol was calculated similarly using the equation above from the slope of the initial part (X Rate=mL/min), the cross section (A=0.3 cm.sup.2), and the thickness (L=11 μm).
(155) Vanadium battery discharging. The cell with 0.5 mL solutions of 1.5M vanadium in 3M H.sub.2SO.sub.4 on the negative side and 1 mL solution of 1.5M vanadium in 3M H.sub.2SO.sub.4 on the positive side was charged using graphite electrodes at 1.9-2V for 10 h using a membrane of interest, r(GO/PVP) or Nafion 212. The charging results into V(II) violet and V(V) yellow color solutions on the negative and positive half-cells, respectively. The 0.5 mL solution from the positive side was removed and the self-discharge was monitored by a potentiostat for equal volumes (0.5 mL) of V(II) and V(V) on both sides of the cell with the membrane opening area 0.3 cm.sup.2.
(156) Note that in the specification and claims, “about” or “approximately” means within twenty percent (20%) of the numerical amount cited. As used herein, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a functional group” refers to one or more functional groups, and reference to “the method” includes reference to equivalent steps and methods that would be understood and appreciated by those skilled in the art, and so forth.
(157) Having thus described a preferred embodiment, it should be apparent to those skilled in the art that certain advantages of the described method and apparatus have been achieved.
(158) It should also be appreciated that various modifications, adaptations and alternative embodiments thereof may be made within the scope and spirit of the present invention. The invention is further defined by the following claims. The entire disclosures of all patents and publications cited above are hereby incorporated by reference.