Faucet with one-piece trim
11732448 · 2023-08-22
Assignee
Inventors
Cpc classification
E03C1/0401
FIXED CONSTRUCTIONS
International classification
Abstract
A faucet trim assembly includes faucet body subassembly and a base subassembly removably coupled to the faucet body subassembly. The faucet body subassembly includes a spout, an escutcheon coupled to the spout, and a handle coupled to the escutcheon. The spout includes a first internal passageway. The base subassembly includes a valve cartridge that is removably coupled to the base subassembly. The valve cartridge is configured to control a flow of water through the spout. The base subassembly is configured to removably couple to a sink deck independently from the faucet body subassembly.
Claims
1. A faucet trim assembly, comprising: a spout having a first internal passageway; an escutcheon coupled to the spout; and a handle coupled to the escutcheon without the use of external fasteners between the handle and the escutcheon such that the spout, the escutcheon, and the handle together form a single unitary faucet body.
2. The faucet trim assembly of claim 1, wherein the faucet body is configured to be removably coupled to a base subassembly with only one fastener.
3. The faucet trim assembly of claim 1, wherein at least one of the escutcheon or the spout defines a downwardly extending bore disposed proximate to the back side of the spout, the bore configured to receive a fastener.
4. The faucet trim assembly of claim 1, wherein the bore extends through the escutcheon or the spout at an approximately 45 degree angle relative to a mounting surface for the faucet trim assembly.
5. The faucet trim assembly of claim 1, further comprising a base subassembly coupled to the faucet body, the base subassembly comprising a yoke having a coupler and a plurality of horizontal internal passageways fluidly coupled to the coupler, wherein the faucet body comprises a connector that extends from a lower surface of the spout, and wherein the coupler is sealingly engaged with the connector.
6. The faucet trim assembly of claim 5, wherein the base subassembly further comprises a plurality of valve cartridges, and wherein each one of the plurality of horizontal internal passageways is fluidly coupled to a corresponding one of the plurality of valve cartridges.
7. The faucet trim assembly of claim 1, further comprising a base subassembly having a removable valve cartridge, wherein the faucet body must be decoupled from the base subassembly to access the valve cartridge.
8. The faucet trim assembly of claim 7, wherein the handle is coupled to the escutcheon via a press fit connection.
9. The faucet trim assembly of claim 1, wherein the handle defines a recess extending upward from a bottom side of the handle, further comprising a fastener extending upwardly through the recess and coupling the handle to the escutcheon.
10. A faucet assembly, comprising: a faucet body subassembly, comprising: a spout having a first internal passageway; an escutcheon coupled to the spout; a handle coupled to the escutcheon; and a base subassembly coupled to the faucet body subassembly, the base subassembly including a valve cartridge, the base subassembly configured to be coupled to a sink deck independently from the faucet body subassembly, wherein the faucet body subassembly must be decoupled from the base subassembly to access the valve cartridge.
11. The faucet assembly of claim 10, wherein the base subassembly further comprises a yoke, wherein the yoke comprises a coupler and a plurality of horizontal internal passageways fluidly coupled to the coupler, and wherein the coupler is configured to fluidly couple the base subassembly to the spout of the faucet body subassembly.
12. The faucet assembly of claim 11, wherein the valve cartridge is one of a plurality of valve cartridges, and wherein each one of the plurality of horizontal internal passageways is fluidly coupled to a corresponding one of the plurality of valve cartridges.
13. A faucet assembly, comprising: a faucet body subassembly, comprising: a spout having a first internal passageway; an escutcheon coupled to the spout; a handle coupled to the escutcheon; and a base subassembly coupled to the faucet body subassembly, the base subassembly including a valve cartridge, wherein the faucet body subassembly must be decoupled from the base subassembly to access the valve cartridge, and wherein the handle is connected to the escutcheon without the use of external fasteners.
14. The faucet assembly of claim 13, wherein the handle is coupled to the escutcheon via a press fit connection.
15. The faucet assembly of claim 13, wherein the handle defines a recess extending upward from a bottom side of the handle, further comprising a fastener extending upwardly through the recess and coupling the handle to the escutcheon.
16. A faucet assembly, comprising: a faucet body subassembly, comprising: a spout having a first internal passageway; an escutcheon coupled to the spout; a handle coupled to the escutcheon; and a base subassembly coupled to the faucet body subassembly, the base subassembly including a valve cartridge, wherein the faucet body subassembly must be decoupled from the base subassembly to access the valve cartridge, and wherein at least one of the escutcheon or the spout defines a downwardly extending bore disposed proximate to the back side of the spout, the bore configured to receive a fastener.
17. A method of replacing a valve cartridge in a faucet assembly, comprising: removing a faucet body subassembly from a base subassembly, the faucet body subassembly comprising a spout, an escutcheon, and a handle, wherein removing the faucet body subassembly from the base subassembly comprises removing only a single fastener from the faucet body subassembly; removing a first valve cartridge from the base subassembly; engaging a second valve cartridge with the base subassembly; and coupling the faucet body subassembly to the base subassembly.
18. The method of claim 17, wherein removing the faucet body subassembly from the base subassembly comprises lifting the faucet body subassembly off of the base subassembly to expose the valve cartridge.
19. The method of claim 17, wherein removing the faucet body subassembly from the base subassembly comprises removing the single fastener from a back side of at least one of the escutcheon or the spout.
20. The method of claim 17, wherein removing the faucet body subassembly from the base subassembly comprises disengaging the handle from the valve cartridge by lifting the escutcheon off of the base subassembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) Prior to turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present disclosure is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology used herein is for the purpose of description only and should not be regarded as limiting.
(10) One common type of sink configuration is a centerset sink. Centerset sinks are generally configured to have two handles (i.e., one configured to control the flow of hot water and the other to control the flow of cold water) and a spout therebetween. The spout generally will have an internal passageway and a mixing area, such that water can flow from a water supply source, through the respective hot and cold water flows, and combine in the mixing area before exiting the faucet via a water outlet in the spout.
(11) A valve cartridge may be disposed in each of the handles, which controls the water supply. However, because the cartridges must intermittently be replaced, codes generally require that the cartridges be accessibly by a user. In order to achieve this, some faucets have been configured such that each handle must be individually disassembled to gain access to the cartridge. Some other conventional designs have addressed this by designing removable handles which require either a bonnet that threads onto a yoke, or a set screw connection to a valve stem, which may screw into the top of the valve stem and may include a plug button to cover the screw. However, these type of designs often resulted in an unsightly visible fastener or two-piece threaded design to couple the handle to the valve. Also, with some of these designs the gap between the handle and escutcheon could be inconsistent, which could allow the handle to feel loose or wobbly during normal use. In addition, this type of design may be cumbersome and time consuming to remove, since each handle must be uninstalled and removed separately. Therefore, it is an objective of the present disclosure to provide a faucet trim assembly which offers a clean handle aesthetic (i.e., less gaps or seams) without any exposed fasteners, and access to the yoke for valve replacement with the removal of just one fastener that is inconspicuously disposed on a back side of the escutcheon or faucet assembly.
(12) Referring generally to the Figures, and particularly with reference to
(13)
(14) Referring now to
(15) The handles 300 may rotatably couple to the escutcheon 200 such that the handles 300 may rotate relative to the escutcheon 200. The handles 300 may each include a recess 310 extending upward from a bottom side 311, which may be configured to at least partially receive a valve cartridge 540. Each handle 300 and valve cartridge 540 may control a respective water supply. For example, the left handle 300 may be configured to control the hot water supply, such that a user may rotate the left handle 300 to adjust the flow of hot water out of the faucet trim assembly 10. Similarly, the right handle 300 may be configured to control the cold water supply, such that a user may rotate the right handle 300 to adjust the flow of cold water out of the faucet trim assembly 10.
(16) The base subassembly 30 is shown to include a plurality of downwardly extending elongate members 500, a base plate 600, a yoke 700, a coupler 710 that is at least partially received in the yoke 700, and a pair of valve cartridges 540. A bottom surface of the yoke 700 may abut a top surface of the base plate 600, such that the yoke 700 is coupled to the base plate 600. The yoke 700 and base plate 600 are each shown to extend longitudinally (e.g., parallel to a sink deck or counter top surface, left-to-right as shown in
(17) The elongate members 500 extend vertically downward and include an internal passageway 502 which fluidly connects an upper end 510 of the elongate member 500 to a lower end 520 of the elongate member 500. The elongate members 500 may be threaded on an outer surface, such that they are configured to threadably engage with other threaded components. The lower end 520 of the elongate members 500 may fluidly couple to a water source. For example, the internal passageway 502 of the left elongate member 500 may fluidly couple with a water supply to control the hot water, and the internal passageway 502 of the right elongate member 500 may fluidly couple with a water supply to control the cold water. Referring now to
(18) As shown in
(19) Referring again to
(20) The base subassembly 30 is shown to include a valve cartridge 540 received at least partially within an upper end 510 of each elongate member 500. An O-ring 560 or other sealing member may be disposed below (e.g., vertically below, upstream of) the valve cartridge 540 within the elongate member 500. The O-ring 560 may at least partially form a pocket 570 in a lower end of the valve cartridge 540 that fluidly connects the internal passageway 502 of the elongate member 500 to the horizontal internal passageway 720 of the yoke 700. When assembled, each valve cartridge 540 may be at least partially received within the recess 310 of the handle 300 and the upper end 510 of the elongate member 500. In some embodiments, a bonnet 530 may be disposed between the handle 300 and the elongate member 500 and partially receive the valve cartridge 540. The bonnet 530 may threadably engage with the elongate member 500 to fixedly position the valve cartridge 540 with respect to the elongate member 500. A limit stop 550 may be installed in the recess 310 of the handle 300 and abut an upper end 539 of the valve cartridge 540. The limit stop 550 may operably engage with the valve cartridge 540 such that, in operation, when a user rotates the handle 300, it will control the position of the valve cartridge 540, and thus, the flow of water.
(21) Referring now to
(22) In addition, as shown in
(23) In addition, it should be appreciated that a hot water control system of the faucet trim assembly 10 and cold water control system of the faucet trim assembly 10 are structurally and operably identical. In this way, even though, for example, the handle 300, elongate member 500, valve cartridge 540, and all other related components may be described generally, it should be appreciated that a first side of the faucet trim assembly 10 is configured for hot water control and a second side of the faucet trim assembly 10 is configured for cold water control. For example, the left side of the faucet trim assembly 10 as shown in
(24) A method 800 of installing the faucet trim assembly to a sink deck or countertop is shown in
(25) Operation 802 may further include applying a clamping member 640 (see
(26) In the event a user wishes to access the valve cartridges 540, the user may simply remove the fastener 400 from the back surface 110 of the faucet subassembly 20. Once the fastener 400 is removed, the user may pick up the faucet subassembly 20 (i.e., the spout 100, escutcheon 200, and handles 300) to simultaneously expose both valve cartridges 540.
(27) Referring now to
(28) As utilized herein, the terms “approximately,” “about,” “substantially”, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
(29) It should be noted that the term “exemplary” and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
(30) The term “coupled,” as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled to each other, with the two members coupled with a separate intervening member and any additional intermediate members coupled with one another, or with the two members coupled together with an intervening member that is integrally formed as a single unitary body with one of the two members. Such members may be coupled mechanically, electrically, and/or fluidly.
(31) The term “or,” as used herein, is used in its inclusive sense (and not in its exclusive sense) so that when used to connect a list of elements, the term “or” means one, some, or all of the elements in the list. Conjunctive language such as the phrase “at least one of X, Y, and Z,” unless specifically stated otherwise, is understood to convey that an element may be either X, Y, Z; X and Y; X and Z; Y and Z; or X, Y, and Z (i.e., any combination of X, Y, and Z). Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of X, at least one of Y, and at least one of Z to each be present, unless otherwise indicated.
(32) References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below,” etc.) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
(33) It is important to note that the construction and arrangement of the shelf assembly as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Although one example of an element that can be incorporated or utilized in another embodiment has been described above, it should be appreciated that other elements of the various embodiments may be incorporated or utilized with any of the other embodiments disclosed herein.
(34) Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention. For example, any element (e.g., arm, shelf member, fastener, etc.) disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Also, for example, the order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating configuration, and arrangement of the preferred and other exemplary embodiments without departing from the scope of the appended claims.