Rotational friction brake actuated and regulated by angular acceleration and a fishing reel comprising the same
11730155 · 2023-08-22
Assignee
Inventors
Cpc classification
F16D59/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2127/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D59/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A01K89/01
HUMAN NECESSITIES
Abstract
A rotational friction brake actuated and regulated by the rate of change of the angular speed is disclosed. The rotational friction brake includes a first body and a second body rotationally attached to the first body. The second body is arranged to rotate around a rotational center axis of the second body. An actuator arrangement is configured to move a second friction surface into frictional engagement with a first friction surface. The actuator arrangement includes an actuator arm pivotably attached to the second body in a pivot point that is eccentrically offset to the rotational center axis. The actuator arrangement has a radius of gyration (RG) longer than a distance from the pivot point to the rotational center axis. The actuator arrangement has an internal flexibility which allows its shape to depend on centrifugal forces. A fishing reel comprising such a rotational friction brake is also disclosed.
Claims
1. A rotational friction brake actuated and regulated by a rate of change of angular speed, the rotational friction brake comprising: a first body having a first friction surface, a second body rotationally attached to the first body, the second body being configured to rotate around a rotational center axis of the second body, an actuator arrangement configured to move a second friction surface into frictional engagement with the first friction surface, the second friction surface being configured to rotate together with the second body, the actuator arrangement comprising: an actuator arm being configured to rotate together with the second body and being pivotably attached to the second body in a pivot point, wherein the pivot point is eccentrically offset to the rotational center axis along a radial axis, wherein the actuator arrangement has a geometrical mass center, the pivot point and the geometrical mass center defining an actuator axis, wherein the actuator arrangement further has a radius of gyration relative to the pivot point as seen in the actuator arrangement's rotation together with the second body, the radius of gyration being longer than a distance between the pivot point and the rotational center axis, wherein the actuator axis intersects the pivot point, forming an angle to a normal axis, the normal axis being defined perpendicular to the radial axis through the pivot point, and wherein the second friction surface is arranged to frictionally engage with the first friction surface for values of the angle being equal to, or larger than, a first angle, and a stop member configured to limit the movement of the actuator arrangement relative to the second body, such that the angle is limited to a minimum angle larger than a second angle, at which angle the actuator arrangement is in a non-braking position, wherein the first angle is larger than the second angle, and wherein the second angle is within the range from 80° to 100°, and wherein the actuator arrangement has an internal flexibility which allows a shape of the actuator arrangement to depend on centrifugal forces acting thereon, said internal flexibility being configured such that: (a) the first angle depends on the angular speed of the rotating second body, and/or (b) the second angle depends on the angular speed of the rotating second body, and/or (c) a portion of the actuator arrangement, when being in the non-braking position, makes contact with a portion of the first and/or second bodies in response to the angular speed of the second body exceeding an angular speed threshold, thereby transmitting a force from said contact to the actuator arm so as to facilitate actuation of the brake, wherein the actuator arrangement is configured to move in relation to the second body from the non-braking position to a braking position at which the second friction surface comes into frictional engagement with the first friction surface so as to actuate the rotational friction brake.
2. The rotational friction brake according to claim 1, wherein the first body is a drum and wherein the first friction surface is an inner portion of a peripheral wall of the drum.
3. The rotational friction brake according to claim 1, wherein the actuator arrangement has a center of gyration being distanced from the pivot point by the radius of gyration, wherein, when the actuator arrangement is in the non-braking position, the center of gyration of the actuator arrangement is located on one side of a plane, wherein the plane is orthogonal to the radial axis and intersects the rotational center axis, and wherein the center of gyration of the actuator arrangement is located on the side of the plane not containing the pivot point.
4. The rotational friction brake according to claim 1, further comprising a preventing member arranged to be adjustable, allowing for the angle to be limited to a maximum angle smaller than the first angle, such that the preventing member prevents the second friction surface from frictionally engaging with the first friction surface.
5. The rotational friction brake according to claim 1, wherein said internal flexibility is configured at least such that the second angle depends on the angular speed of the rotating second body, and wherein the actuator arm comprises a mass element flexibly connected thereto, wherein the mass element is displaceable along a displacement direction which forms an angle with the actuator axis, so as to provide at least part of said internal flexibility of the actuator arrangement.
6. The rotational friction brake according to claim 1, wherein said internal flexibility is configured at least such that the second angle depends on the angular speed of the rotating second body, and wherein the actuator arm comprises two or more actuator arm elements which are flexibly connected to each other so as to provide at least a part of said internal flexibility of the actuator arrangement.
7. The rotational friction brake according to claim 1, wherein said internal flexibility is configured at least such that the second angle depends on the angular speed of the rotating second body, and wherein the actuator arrangement further comprises a further element being configured to rotate together with the second body and being pivotably attached to the second body in the pivot point, wherein the actuator arm and the further element are flexibly connected to each other so as to provide at least a part of said internal flexibility of the actuator arrangement.
8. The rotational friction brake according to claim 1, wherein the actuator arrangement further comprises the second friction surface fixedly, or flexibly, connected to the actuator arm.
9. The rotational friction brake according to claim 8, wherein the actuator arm comprises the second friction surface.
10. The rotational friction brake according to claim 8, wherein said internal flexibility is configured at least such that the first angle depends on the angular speed of the rotating second body, and wherein the actuator arrangement comprises a braking element comprising the second friction surface, wherein said braking element is flexibly connected to the actuator arrangement, and/or being in itself flexible, such that the first angle-depends on the angular speed of the rotating second body so as to provide at least a part of said internal flexibility of the actuator arrangement.
11. The rotational friction brake according to claim 1, wherein said internal flexibility is configured at least such that a portion of the actuator arrangement, when being in the non-braking position, makes contact with a portion of the first or second bodies in response to the angular speed of the second body exceeding an angular speed threshold, thereby transmitting a force from said contact to the actuator arm so as to facilitate actuation of the brake, and wherein the actuator arrangement further comprises an actuation lever flexibly connected to the actuator arrangement, and wherein said portion of the actuation arrangement is a contact member of the actuation lever, and said portion of the first or second bodies is the second friction surface.
12. The rotational friction brake according to claim 1, further comprising a braking arrangement configured to rotate together with the second body, wherein the braking arrangement comprises the second friction surface.
13. The rotational friction brake according to claim 12, wherein the braking arrangement is an engaging element comprising the second friction surface, said engaging element having abutment surfaces being in abutment with corresponding abutment surfaces of the actuator arrangement, such that the actuator arrangement is configured to move the abutment surfaces of the engaging element to move, or stretch, the engaging element such that the second friction surface is moved towards the first friction surface to actuate the brake.
14. The rotational friction brake according to claim 1, wherein the second body is part of, fixedly attached to or arranged to engage with a spool arranged to contain an elongated bendable object, wherein the elongated bendable object is winded around the spool at a plurality of revolutions.
15. A fishing reel comprising the rotational friction brake according to claim 1 wherein the first body is part of, or fixedly attached to, a housing of the fishing reel and the second body is part of, fixedly attached to or arranged to engage with a line spool.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will by way of example be described in more detail with reference to the appended schematic drawings, which shows presently preferred embodiments of the invention.
(2)
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DETAILED DESCRIPTION
(9) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the invention to the skilled person.
(10) The disclosure relates to a rotational friction brake actuated and regulated by the rate of change of the angular speed. The brake is thus controlled by the forces and moments created as a result from its own rotational motion pattern. Most aspects of the interaction between the rotational motion and the braking actuation and regulation is disclosed in the Applicant's previous patent application WO 2017/140734 A1, to which the reader hereby is referred to build further understanding as to the fundamental principles of the behavior and operation of the brake.
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(12) The rotational friction brake 100 comprises a first body 110 having a first friction surface 115. The first body 110 of the example is a drum and the first friction surface 115 is an inner portion of a peripheral wall of the drum. The rotational friction brake 100 further comprises a second body 120 rotationally attached to the first body 110. The second body 120 is configured to rotate around a rotational center axis 121 of the second body 120. Typically, the rotational center axis 121 marks a position for a shaft rotationally attaching the second body 120 to the first body 110 e.g. via bearings or the like (not shown).
(13) The rotational friction brake 100 further comprises an actuator arrangement 130 configured to move a second friction surface 125 into frictional engagement with the first friction surface 115. The second friction surface 125 is configured to rotate together with the second body 120.
(14) The actuator arrangement 130 comprises an actuator arm 140 being configured to rotate together with the second body 120 and being pivotably attached to the second body 120 in a pivot point 126. The pivot point 126 is eccentrically offset to the rotational center axis 121 along a radial axis 122.
(15) The actuator arrangement 130 has a geometrical mass center M and a radius of gyration RG relative to the pivot point 126 as seen in the actuator arrangement's rotation together with the second body 120. The radius of gyration RG may be close to, or even approximately equal to, the distance between the geometrical mass center M and the pivot point 126. In the example, the radius of gyration RG and said distance are relatively close to each other, indicating that the actuator arrangement 130 has relatively high degree of its mass concentrated in a vicinity of its geometrical mass center M. This may alternatively be expressed in terms of a center of gyration G of the actuator arrangement 130. In the example, the center of gyration G is relatively close to the geometrical mass center M.
(16) The pivot point 126 and the geometrical mass center M defines an actuator axis 123. The actuator arm 140 is allowed to rotate around the pivot point 126 as illustrated by the double-arrow, and the circular path GL defined by the radius of gyration RG.
(17) The radius of gyration RG is defined relative to the pivot point 126 as seen in the actuator arrangement's rotation together with the second body 120. The radius of gyration RG is longer than a distance between the pivot point 126 and the rotational center axis 121. This achieves the effect that the actuator arrangement 130 reacts to the rate of change of the angular speed in an optimal way. Discussing the example of a positive rate of change of the angular speed, the effect of this feature is that the actuator arrangement 130, during a positive rate of change of the angular speed of the second body 120, will be experiencing a moment at the pivot point 126, which may force the actuator arrangement 130 to make contact with the stop member 150 to reside in the non-braking position N. As the rate of change of the angular speed decreases below a threshold value, the actuator arrangement 130 may move to the braking position B, at which the second friction surface 125 meets the first friction surface 115 to actuate the brake 100.
(18) The actuator axis 123 intersects the pivot point 126, forming an angle α to a normal axis 124. The normal axis 124 is defined perpendicular to the radial axis 122 through the pivot point 126. Furthermore, in the example the normal axis 124 is defined perpendicular to the rotational center axis 121 through the pivot point 126. Thus, the angle α is here defined in a plane being orthogonal to the rotational center axis 121. The second friction surface 125 is arranged to frictionally engage with the first friction surface 115 for values of a being equal to, or larger than, a first angle α.sub.1.
(19) The rotational friction brake 100 further comprises a stop member 150 configured to limit the movement of the actuator arrangement 130 relative to the second body 120, such that the angle α is limited to a minimum angle larger than a second angle α.sub.2, at which angle the actuator arrangement 130 is in a non-braking position N, marked in
(20) The actuator arrangement 130 has an internal flexibility which allows a shape of the actuator arrangement 130 to depend on centrifugal forces acting thereon. The internal flexibility is for the example embodiment in
(21) The rotational friction brake 100 further comprises a preventing member 160 arranged to be adjustable, allowing for the angle α to be limited to a maximum angle smaller than the angle α.sub.1, such that the preventing member 160 prevents the second friction surface 125 from frictionally engaging with the first friction surface 115. The preventing member 160 is typically a part of a deactivation mechanism for the brake useful for preventing unintentional braking, for example when the rotating second body 120 is to be actively rotated in the counter direction. For a fishing reel, this occurs during rewinding of the spool.
(22) The actuation arm 140 comprises a braking portion 127 comprising the second friction surface 125. The braking portion 127 is arranged to be resilient, or flexible, such that the arrangement is allowed to assume an angle α larger than the first angle α.sub.1 in response to the braking member 127 being compressed. Thus, the rotational friction brake 100 may allow for gradually increasing the friction, and hence the braking action, with an increase of the angle α for a case where the angle α exceeds the first angle α.sub.1.
(23) The example embodiment of
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(25) The rotational friction brake 200 is similar to the rotational friction brake 100 except that, instead of the flexible mass element 170 of the rotational friction brake 100, the internal flexibility is realized by allowing the actuator arm 240 to comprise two flexibly connected arm elements 240a,240b. In other words, the actuator arm comprises two or more actuator arm elements 240a,240b which are flexibly, and rotationally, connected to each other so as to provide at least a part of said internal flexibility of the actuator arrangement 230. As shown in
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(27) The rotational friction brake 300 is similar to the rotational friction brake 100 except that, instead of the flexible mass element 170 of the rotational friction brake 100, the internal flexibility is realized by allowing the actuator arm 340 to comprise a flexibly connected braking element 326. The braking element 326 comprises the second friction surface 325. The braking element 326 is flexibly connected to the actuator arrangement 330 be means of a torsional spring 328 and a piece of spring steel 329. If, when the actuator arrangement 130 is residing in the non-braking position N, the angular speed of the rotating second body 120 increases, the braking element 326 will experience increasing centrifugal forces which in turn will decrease the distance between the braking portion 326 and the first friction surface 115 of the first body 110. Hence, the angle α.sub.1 will decrease with increasing angular speed. As the rate of change of the angular speed has reached an activation threshold, the actuator arrangement 330 will move to the braking position B. At high angular speed, the actuation arrangement 330 has a shorter distance to move, hence increasing speed of activation. Note, however, that contrary to the embodiments of
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(29) The rotational friction brake 400 is similar to the rotational friction brake 100 except that, instead of the flexible mass element 170 of the rotational friction brake 100, the internal flexibility is realized by allowing the actuator arrangement 430 to comprise an actuator arm 440 together with a further element 444 which, together, provide the internal flexibility. The further element 444 is configured to rotate together with the second body 120 and being pivotably attached to the second body 120 in the pivot point 426. The actuator arm 440 and the further element 444 are flexibly connected to each other so as to provide said internal flexibility of the actuator arrangement 430. The actuator arm 440 and the further element 444 are flexibly connected to each other by means of a spring steel element 442. The further element 444 comprises the second friction surface 425.
(30) The example embodiment of
(31) Furthermore, the example embodiment of
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(33) The rotational friction brake 500 is similar to the rotational friction brake 100 except that the internal flexibility is realized by allowing the actuator arrangement 530 to make contact with the first body 110 also when the actuator arrangement 530 is in the non-braking position N, as detailed above. For this purpose, the actuator arrangement 530 of the example embodiment comprises an actuator arm 540 comprising an actuation lever 570 flexibly connected to the actuator arm 540. The actuation lever 570 comprises a contact member 572 configured to make contact with the first friction surface 115 of the first body 110. The actuation lever 570 is pivotally attached to the actuator arm 540 in a pivot point 574 and is allowed to be flexibly rotatable around the pivot point 574 by means of a spring 576 which flexibly connects the actuation lever 570 to the actuator arm 540. During operation of the brake 500, when the actuator arrangement 530 is in the non-braking position N as a result from inertial forces e.g. during a positive rate of change of the angular speed, the actuation lever 570 will experience increasing centrifugal forces with increasing angular speed. If the angular speed exceeds an angular speed threshold, the actuation lever 570 has moved towards the first body 110 such that the contact member 572 makes contact with the first friction surface 115. The contact will result in a force which will be transferred to the actuator arrangement 530 so as to decrease the rate of change of the angular speed at which the actuator arrangement 530 will leave the non-braking position N to actuate the brake 500. Thus, the actuation lever 570 should not be construed as a further braking element. Instead the activation lever 570 is configured to affect the actuation arrangement 530 so as to facilitate actuation of the brake 500.
(34) The example embodiment of
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(36) The rotational friction brake 600 differs from the rotational friction brakes of
(37) The rotational friction brake of the disclosure may be useful for several purposes. Generally, it may be useful for all rotating objects having, sometimes unwanted, rotational patterns caused by inertia. Typically, the rotational brake is useful acting as an automatic emergency brake, overspeed brake or the like. Applications include use within centrifuges, turbines, wind mills, wheels, drums, boom barriers etc. The rotational friction brake may be used in applications where unwanted motion caused by inertia needs to be controlled by evening out the delta between torque and inertia. Torque can originate from the rotational axle of the rotational second body on which the brake system is mounted, or from a force originating from the unwinding of material off a spool arranged to rotate with the second body.
(38) The brake system may achieve different results; as an emergency brake system activating at sudden and large changes in torque, or as a tension control system activating when torque fluctuates. These configurations can be combined for specifically troublesome applications where both emergency braking and tension control is needed i.e. fishing reels.
(39) In power supply networks, power generation and electrical load needs to be balanced to avoid overload. In the event of a sudden electrical load cut off in the distribution grid, power generation loses its resistance causing sudden overspeed on generators connected to turbines. Using the disclosed invention could supply a better fail-safe braking mechanism.
(40) The same principles apply to motors when torque suddenly stops, inertia continues rotation and electricity needs to dissipate in a controlled fashion. Dissipation of electricity is normally managed by complex electrical systems or mechanical non-autonomous brakes. The unwanted motion could be prevented more efficiently with the disclosed rotational friction brake.
(41) Inertia may cause serious accidents, and unwanted motion caused by inertia on trailers can also be reduced using the disclosed invention. Efforts to prevent trailer jack-knife accidents and ease handling include complex electrical systems, easily switched off by the driver, and mechanical surge brakes. Mounting the rotational friction brake of the disclosure on one or more wheels on the trailer will allow autonomous braking as soon as driving torque decreases or stops altogether.
(42) As previously mentioned, the rotational friction brake of the disclosure may be specifically useful for applications where relatively high angular speeds are required during a phase of a positive rate of change of the angular speed, but braking is required during a phase of negative rate of change of the angular speed. A typical example of applications where this may be useful is systems such as e.g. cable drums, water hoses, large paper rolls and sewing thread rolls. Another example is windlasses, for example anchor windlasses used for restraining and manipulating the anchor chain on a boat, allowing the anchor to be raised and lowered by means of a cable. These systems typically comprise a product (e.g. a cable, a hose, paper or thread) which in its nature is bendable and elongated, arranged to be winded onto a spool at a plurality of revolutions.
(43) A further example of such an application is a fishing reel.
(44) The person skilled in the art realizes that the present invention by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims.
(45) For example, actuator arms of different design may be used on the same rotational friction brake. The actuator arms may be arranged to frictionally engage the first body in different ways. The actuator arms may be arranged to activate at different threshold levels of the acceleration of the second body. Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims