SELF-BALANCING DRIVERLESS TRANSPORT VEHICLE
20220144353 · 2022-05-12
Inventors
Cpc classification
International classification
Abstract
A driverless transportation vehicle for piece goods has a chassis, a traction drive, a load-transfer device with a load-transfer drive, and a control system. The chassis has at least two wheels arranged on an axle and the traction drive is configured to drive the wheels. The load-transfer device picks up an item of piece goods and transfer its center of mass on the vehicle. The control system controls the traction drive to prevent the transportation vehicle from tilting about the axle of the chassis, while the driverless transportation vehicle balances on only the at least two wheels. The control system additionally actuates the load-transfer drive in such a way that the position of the center of mass of the cargo is adapted for a driving maneuver that is to be carried out.
Claims
1-26. (canceled)
27. A driverless transportation vehicle for piece goods, the transportation vehicle comprising: a chassis with at least two wheels arranged on an axle; a traction drive for driving said at least two wheels; a load transfer device having a load transfer drive, said load transfer device being configured to receive an item of cargo and to shift a center of mass thereof on the driverless transportation vehicle; and a control system configured to control said traction drive so that a tilting of the transportation vehicle about said axle of said chassis is prevented while the transportation vehicle balances only on said at least two wheels; and said control system being configured to control said load transfer drive so that a position of the center of mass of said item of piece goods is adapted for a driving maneuver to be carried out.
28. The driverless transportation vehicle according to claim 27, wherein said load transfer device is a conveyor selected from the group consisting of a conveyor line, a conveyor belt, a belt conveyor, and a roller conveyor.
29. The driverless transportation vehicle according to claim 27, wherein said at least two wheels are individually driven wheels.
30. The driverless transportation vehicle according to claim 27, wherein the chassis has precisely two wheels mounted on the axle laterally to the side on the driverless transportation vehicle.
31. The driverless transportation vehicle according to claim 27, wherein said load transfer device is configured to transfer the center of mass of the piece goods on the driverless transportation vehicle in a direction of travel and against the direction of travel.
32. The driverless transportation vehicle according to claim 27, further comprising a support wheel system or a stand system, configured to ensure, when said control system is switched off, a stable stance of the driverless transportation vehicle.
33. The driverless transportation vehicle according to claim 32, wherein said control system is embodied to selectively extend or retract said support wheel system or said stand system for a driving maneuver to be carried out.
34. The driverless transportation vehicle according to claim 27, wherein the driving maneuver comprises driving on an incline and said control system is configured to control said load transfer drive for driving on the incline to shift a position of the center of mass of the item of piece goods in or against a direction of travel.
35. The driverless transportation vehicle according to claim 27, wherein the driving maneuver comprises a braking maneuver and said control system is configured to control said load transfer drive for the braking maneuver to shift a position of the center of mass of the item of piece goods against a direction of travel.
36. The driverless transportation vehicle according to claim 27, wherein the driving maneuver comprises a starting or acceleration maneuver and said control system is configured to control said load transfer drive for the starting or acceleration maneuver to shift a position of the center of mass of the item of piece goods in a direction of travel.
37. The driverless transportation vehicle according to claim 27, wherein said control system is configured to control said load transfer drive and/or said traction drive so that a receiving surface of the load transfer device on which the item of piece goods rests, assumes a predetermined angle of inclination or comes to rest horizontally.
38. The driverless transportation vehicle according to claim 27, wherein said control system is configured to activate said load transfer drive so that a position of the center of mass of the item of piece goods is adapted for the driving maneuver to be carried out while the driverless transportation vehicle balances on only said at least two wheels.
39. The driverless transportation vehicle according to claim 27, further comprising a support wheel system configured to ensure a stable stance of the driverless transportation vehicle, and wherein said support wheel system is configured, in an extended state, to allow the transportation vehicle to steer in any direction on a driving surface.
40. The driverless transportation vehicle according to claim 39, wherein said support wheel system is configured to be extended by a force of gravity or aided by springs.
41. The driverless transportation vehicle as claimed in claim 39, comprising at least one controllable ratchet or force-controlled brake, which is arranged in an articulated joint of said support wheel system and which is configured, in an extended state thereof, to keep one or more wheels of said support wheel system in position on the ground.
42. The driverless transportation vehicle according to claim 27, further comprising a support wheel system configured to ensure a stable stance of the driverless transportation vehicle, said support wheel system comprising a front support wheel system and a rear support wheel system, which are configured, in an extended state thereof, to support the transportation vehicle in a direction of travel forwards and backwards adapted to an angle of inclination of a given travel route.
43. The driverless transportation vehicle according to claim 41, wherein said at least one controllable ratchet or force-controlled brake each comprises a wheel support and is embodied to release said wheel supports and to latch said wheel supports in a position above the route when the driverless transportation vehicle is tilting.
44. The driverless transportation vehicle according to claim 32, wherein the transportation vehicle is configured to generate a force necessary for extending said support wheel system or said stand system purely mechanically.
45. The driverless transportation vehicle according to claim 27, wherein said control system is configured to activate said load transfer drive so as to adapt a position of the center of mass of the item of piece goods individually for different driving maneuvers to a given driving maneuver to be carried out.
46. The driverless transportation vehicle according to claim 32, wherein said control system is deactivated when said support wheel system is extended.
47. The driverless transportation vehicle according to claim 27, further comprising a support wheel system configured to ensure a stable stance of the driverless transportation vehicle, and when said support wheel system is extended, said control system is configured to activate said traction drive in a non-balancing mode.
48. The driverless transportation vehicle according to claim 27, further comprising a support wheel system configured to ensure a stable stance of the driverless transportation vehicle, and when said support wheel system is extended, said control system is configured to activate said traction drive as a differential drive control.
49. The driverless transportation vehicle according to claim 27, wherein said load transfer device is configured to discharge the item of piece goods from the transportation vehicle.
50. A sorting system, comprising: a sorting area, a sorting logic, and a plurality of driverless transportation vehicles each according to claim 27; said sorting area having at least one loading area and sorting destinations; said at least one loading area being configured to load said driverless transportation vehicles with piece goods; and said sorting logic being embodied to guide a transportation vehicle loaded with an item of piece goods to a respective sorting destination that is assigned to receive the piece goods.
51. The sorting system according to claim 50, wherein each of said driverless transportation vehicles is configured for at least one of transporting, distributing, or sorting items of piece goods.
52. The sorting system according to claim 51, wherein the items of piece goods are items of baggage or packages.
Description
[0059] The invention will be explained in greater detail below for example with the aid of the figures. In the figures:
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[0079] The driverless transport vehicle 1 comprises a single-axle chassis 2, a traction drive 23, a load transfer means 3 installed on the driverless transport vehicle 1 with a load transfer drive 33 and a control system 7.
[0080] The load transfer means 3 is embodied to receive an item of piece goods 5 and to transfer its center of mass 55 on the driverless transport vehicle 1 at right angles to the axle 9 in the direction of travel and against the direction of travel. To this end the load transfer means 3 is embodied as a conveyor belt and the load transfer drive 33 is embodied to drive the load transfer means.
[0081] The chassis 2 comprises two individually drivable wheels 21 arranged on an axle 9. The traction drive 23 is embodied to drive the at least two wheels 21 individually.
[0082] The control system 7 is embodied to control the traction drive 23 so that a tilting of the transport vehicle 1 about the axis 9 of the chassis 2 is prevented while the driverless transport vehicle 1 balances only on the at least two wheels 21 arranged on the axle 9, i.e. while the driverless transport vehicle 1 is in contact with a route 8 or any other surface with only the at least two wheels 21 arranged on the axle 9.
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[0085] In order to balance the driverless transport vehicle 1 in the unloaded state, i.e. without the item of piece goods 5, the control system 7 will control the traction drive 23 so that the center of gravity 15 of the unloaded transport vehicle 1 balances at right angles above the axle 9. In order to balance the transport vehicle 1 in the loaded state, i.e. with the item of piece goods 5, the control system 7 will control the traction drive 23 so that the common center of gravity 35 of transport vehicle 1 and item of piece goods 5 balances at right angles above the axle 9.
[0086] In the exemplary embodiment shown in
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[0088] As can be seen in
[0089] In the process shown in
[0090] In addition or as an alternative to the load transfer means 3, the transport vehicle 1 can also comprise further conveyor means, which for example can also shift the general cargo 5 at an angle to the direction of travel of the transport vehicle 1 or parallel to the axle 9. For example in one variant, instead of the belt conveyor 3, the transport vehicle 1 can comprise a corner transfer unit, which allows the item of piece goods to be conveyed in the direction of travel of the transport vehicle as well as at right angles thereto, i.e. sideways on the support surface of the transport vehicle 1.
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[0095] The support wheel system 40 is retracted during the acceleration maneuver.
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[0102] The following is true for all the driving maneuvers shown in the figures: In order to adapt the position of the center of mass 55 of the item of piece goods 5 for a driving maneuver to be carried out it is not necessary to compute this position, but the position can also be set by control technology by the control system 7.
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[0105] Through the use of only one axle, a balancing active tilt stability system (inverse single pendulum, Segway principle) and a center of gravity-shifting conveyor technology placed thereon (inverse double pendulum) further exemplary embodiments of the invention moreover make great mobility possible, since the transport vehicle can turn on the spot, a free navigation and also a free route optimization. Moreover a speed bandwidth is possible, for example from 1 m/s to 10 m/s. High-speed connecting routes can also be traveled. Forms of embodiment of the invention moreover allow a high independent climbing capability and also a high independence from uneven ground, which can be of particular advantage in airport terminals, aprons and parcel centers.
[0106] The mechanical simplicity of the vehicle enables the costs to be significantly reduced by comparison with known current AGV designs. The transport vehicle can be designed as a self-balancing, 1-axle, cross belt AGV for inhomogeneous general cargo.
[0107] Forms of embodiment of the invention are based on the combination of an active self-balancing 1-axle vehicle (Segway, inverse single pendulum) and an active conveyor technology shifting the center of gravity placed thereon. The associated kinematic, control technology and physical circumstances for such a combination are known from the problem of the “inverse double pendulum”.
[0108] Single pendulum:
https://www.youtube.com/watch?v=6diEXY6JVPM
[0109] Double pendulum: https://www.youtube.com/watch?v=ew-yP6uZbrU
[0110] Forms of embodiment of such combinations allow a simple and flexible transport of general cargo with a Segway principle, which would otherwise only be able to be realized with great restrictions and in a laborious manner.
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[0112] For start-off and driving of the transport vehicle 1, by the active tilting the support legs 41, 42 can be automatically and passively raised and fixed in the end position reached, by means of a ratchet for example. By a reversal of the ratchet the transport vehicle 1 can be stabilized again.
[0113] The control system 7 can be embodied and adapted, when the transport vehicle 1 stops, to let the support wheels 41, 42 fall onto the route by releasing and reversing the ratchet function and to latch them there so that the transport vehicle 1 stands stabilized in the respective position in any climbing situation. This is illustrated in
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[0123] Further forms of embodiment emerge from the following features:
The support wheels 40, 41, 42 are embodied as “omniwheels” or trailing wheels, i.e. in the extended state the self-balancing AGV can still steer in any direction in the level.
The support wheels 40, 41, 42 are extended where necessary by gravity or with the aid of springs.
A controllable ratchet for the front wheel 41 and rear wheel 42 makes possible adaptation to any angle of incline that the transport vehicle 1 is currently driving on.
An active reversal of the ratchet releases the wheel supports 40, 41 and latches these again when the self-balancing AGV tilts in a position above the route (balancing mode).
The necessary force for support is realized purely mechanically and not by actively driven actuators.
Instead of a ratchet a force-controlled brake can also be used here.
The support wheel systems 40, 41, 42 can comprise a passive latching of the support wheels after the gravity or spring release in any position and driving situation of the transport vehicle 1, so that the self-balancing AGV is prevented from tipping over.
The support wheel systems 40, 41, 42 can comprise a passive self-resetting of the support wheels when the transport vehicle 1 starts off through the tilting of the self-balancing AGV after reversal of the ratchet function.
Location measurement (tilt angle of the self-balancing AGV).
Measurement of the route in front of and behind the transport vehicle 1.
Active proportionally controlled adjustment elements and control circuits for the support wheels on the front and rear side of the transport vehicle 1.
The transport vehicle 1 possesses functional and stable support wheels that are embodied as omniwheels or trailing wheels, i.e. in the extended state the transport vehicle 1 can steer in any direction on the level and thus imitates a classical driverless transport vehicle.
The support wheels are where necessary extended actively by actuators or passively by gravity or with the aid of springs.
To do this a hybrid control switches actively from the balancing control to a simple and known differential drive control, when the balancing method of travel is not required or is disadvantageous.
The control system 7 is embodied and adapted to switch over from a self-balancing system to a differential drive system (tank drive) and back, depending on the driving task, transport task and route situation in a driverless transport vehicle-based driverless transportation system or general cargo sorting system.
The driverless transport vehicle 1 can comprise a hybrid structure of the drive and chassis kinematics and the control technology.
[0124] At least the solutions for the transport vehicle, the sorting system and their uses based on claims 13-18, 20-23 also function without the feature according to which the control system must moreover be embodied to activate the load transfer drive so that the position of the center of mass of the general cargo is adapted for a driving maneuver which is to be carried out.