DOOR DRIVE DEVICE
20220145684 · 2022-05-12
Assignee
Inventors
Cpc classification
E05Y2400/20
FIXED CONSTRUCTIONS
E05F15/627
FIXED CONSTRUCTIONS
International classification
E05F5/02
FIXED CONSTRUCTIONS
E05F15/627
FIXED CONSTRUCTIONS
Abstract
A door drive device for adjusting and/or locking a vehicle door relative to a vehicle body including an adjustment member, a drive element operatively coupled to the adjustment member such that the adjustment member is movable with respect to the drive element for moving the vehicle door, a sensor device for measuring a measuring quantity indicative of a movement of the vehicle door to provide a sensor signal, a brake device operatively connected to the drive element for braking a movement of the vehicle door, and a control device for controlling operation of the door drive device. The control device is configured to compute, from the sensor signal obtained from the sensor device, an acceleration value indicative of an acceleration of the vehicle door and evaluate the acceleration value to distinguish movement of the vehicle door caused by a gravity force from movement caused by a user action.
Claims
1. A door drive device for adjusting and/or locking a vehicle door relative to a vehicle body, the door drive device comprising: an adjustment member; a drive element operatively coupled to the adjustment member such that the adjustment member is movable with respect to the drive element to move the vehicle door relative to the vehicle body; a sensor device configured to measure a measuring quantity indicative of a movement of the vehicle door and to provide a sensor signal; and a control device configured to, control an operation of the door drive device, and compute, from the sensor signal obtained from the sensor device, an acceleration value indicative of an acceleration of the vehicle door, wherein the control device is further configured to evaluate the acceleration value to distinguish movement of the vehicle door caused by a gravity force from movement of the vehicle door caused by a user action.
2. The door drive device of claim 1, wherein the control device is further configured to initiate braking of the movement of the vehicle door in response to detection of the movement of the vehicle door caused by the gravity force.
3. The door drive device of claim 1, wherein the control device is further configured to evaluate whether the acceleration value is substantially constant over a predetermined period of time or a predetermined period of position.
4. The door drive device of claim 3, wherein the control device is further configured to initiate the braking of a movement of the vehicle door in casein response to the acceleration value being substantially constant over the predetermined period of time or the predetermined period of position.
5. The door drive device of claim 3, wherein the control device is further configured to conclude that the acceleration value is substantially constant in response to a number of acceleration values lying within a predefined range over the predetermined period of time or the predetermined period of position.
6. The door drive device of claim 5, wherein the predefined range is bound by a lower acceleration threshold value and an upper acceleration threshold value.
7. The door drive device of claim 1, wherein the control device is further configured to determine a rate of change of the acceleration value and to conclude for a potential movement due to gravity based on the rate of change.
8. The door drive device of claim 1, wherein the control device is further configured to compute, from the sensor signal, a speed value indicative of a moving speed of the vehicle door, and evaluate the speed value to distinguish movement of the vehicle door caused by a gravity force from movement of the vehicle door caused by a user action.
9. The door drive device of claim 8, wherein the control device is further configured to initiate a braking of a movement of the vehicle door based on a comparison of the speed value to a predefined speed threshold.
10. The door drive device claim 1, further comprising: an inclination sensor configured to measure an inclination of the vehicle body, wherein the control device is configured to adapt, based on an output value of the inclination sensor, at least one parameter used for distinguishing a movement of the vehicle door caused by a gravity force from movement of the vehicle door caused by a user action.
11. The door drive device of claim 1, wherein the drive element is coupled to a drive shaft, and the sensor device is configured to sense a rotational movement of the drive shaft.
12. The door drive device of one claim 1, further comprising: a brake device operatively connected to the drive element and configured to brake the movement of the vehicle door.
13. The door drive device of claim 12, wherein the brake device is transferable between a brake state, to brake the movement of the vehicle door, a coupling state, to establish a force flow between the vehicle door and the vehicle body, and an uncoupling state to allow the vehicle door to freely pivot with respect to the vehicle body.
14. The door drive device of claim 13, further comprising: an electric drive motor, wherein when the brake is in the coupling state, the drive motor is operatively coupled to the drive element and when the brake is in the uncoupling state, the drive motor is operatively decoupled from the drive element.
15. A method of operating a door drive device for adjusting and/or locking a vehicle door relative to a vehicle body, the method comprising: measuring, by a sensor device, a measuring quantity indicative of a movement of the vehicle door to provide a sensor signal to a control device; and controlling, using the control device, operation of the door drive device, wherein the controlling step includes, computing, by the control device, from the sensor signal, an acceleration value indicative of an acceleration of the vehicle door, and evaluating, by the control device, the acceleration value to distinguish movement of the vehicle door caused by a gravity force from movement of the vehicle door caused by a user action.
16. A method of operating a door drive device configured to adjust a vehicle door relative to a vehicle body, the method comprising: receiving, from a sensor device, a number of acceleration values indicative of an acceleration of the vehicle door based on movement vehicle door relative to the vehicle body; braking the door drive device, by a brake device, to stop the movement of the vehicle door, in response to the number of acceleration values being substantially constant.
17. The method of claim 16, wherein the receiving step includes receiving a number of negative acceleration values indicative of the door moving towards the vehicle body to a closed position and the braking step includes braking the door drive device in response to receiving the number of negative acceleration values.
18. The method of claim 17, further comprising: receiving, from the sensor device, a number of velocity values indicative of a speed of the vehicle door exceeding a first velocity threshold; and braking the door drive device, by a brake device, in response to the number of velocity values exceeding the first velocity threshold.
19. The method of claim 18, further comprising: receiving a number of positive acceleration values and the number of velocity values falling below a second velocity threshold; and braking the door drive device, by a brake device, in response to the number of velocity values falling below the second velocity threshold.
20. The method of claim 19, wherein the second velocity threshold is greater than the first velocity threshold.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The idea underlying the invention shall be explained in more detail below according to the embodiments of the figures. Herein:
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DETAILED DESCRIPTION
[0051] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0052] A door drive device as disclosed for example in WO 2018/002158 A1 may include an adjustment member in the shape of a retaining strap coupled for example to the vehicle body and operatively connected to a drive element in the shape of a cable drum. The coupling of the adjustment member to the drive element is established by means of a coupling element in the shape of a pull cable, which is wound around the cable drum and by means of which the cable drum can be moved with respect to the adjustment member in order to cause a movement of the vehicle door with respect to the vehicle body. A drive device is coupled to the drive element by means of a gearing and a coupling device serving as a brake device, the coupling device being designed such that in a coupling state a coupling of the drive device to the drive element is established, in an uncoupling state however a free pivoting movement of the vehicle door with respect to the vehicle body is possible. In a brake state of the coupling device a movement of the drive element and in this way a movement of the vehicle door with respect to the vehicle body is braked, such that for example a manual movement of the vehicle door can be controlled.
[0053] The door drive device in principle may be configured as an adjusting and/or locking device and may be used to electromotively adjust the vehicle door or to mechanically lock the vehicle door in a currently assumed position. If the door drive device is configured as an electromotive adjusting device, it may include a drive device in the form of an electric drive motor by means of which the vehicle door can be electromotively moved. In contrast, the door drive device may substantially act as a mechanical locking device for providing for a mechanical locking of the vehicle door in an open position, such that the vehicle door is held in position so that the vehicle door cannot easily slam shut from the open position, at least not in an uncontrolled manner.
[0054] The door drive device allows for a movement of the vehicle door by manual user action. As an example, if a coupling device (for example implemented by the brake device) is in an uncoupling state and hence a force flow in between the vehicle door and the vehicle body is disrupted, a user may act onto the vehicle door and may freely pivot the vehicle door with respect to the vehicle body in order to move the vehicle door between a closed position and a fully opened position.
[0055] In case a free movement of the vehicle door is possible, for example because a coupling device is in its uncoupling state, a movement of the vehicle door may also be caused by other forces, for example by gravity in case a vehicle is parked on a slope. Such movement may be unintentional and hence if possible should be avoided in order to prevent an uncontrolled movement of the vehicle door towards the fully opened position or towards the fully closed position, which may otherwise cause harm to a user or may damage the vehicle door or an object in the path of the vehicle door.
[0056]
[0057] The vehicle door 11 can, for example, be a vehicle side door or a tailgate. In a closed position, the vehicle door 11 conceals a vehicle opening 100 in the vehicle body 10, for example a side door opening or a tailgate opening.
[0058] The vehicle door 11 can electromotively be moved from its closed position to an open position via a door drive device 2 arranged in a door interior 110. The door drive device 2, as schematically illustrated in
[0059] In the embodiments of the door drive device 2 shown in
[0060] The coupling element 24 is connected to the adjustment member 20 via a first end 240 in the vicinity of the end 200 of the adjustment member 20 and via a second end 241 in the vicinity of a second end 201 of the adjustment member 20, and is wound around the drive element 23 in the shape of the cable drum. When the drive element 23, driven by the drive motor 22, is rotated, the coupling element 24 in the shape of the traction element (traction cable) moves relative to the drive element 23 so that the drive element 23 is moved relative to the adjustment member 20, resulting in displacement of the vehicle door 11 relative to the vehicle body 10.
[0061] It should be noted at this point that other types of power transmission arrangements are conceivable. For example, the drive motor 22 can also drive a pinion which is in meshing engagement with a tooth rack forming the adjustment member 20. Alternatively, the door drive device may be configured as a spindle drive comprising, for example, a rotatable spindle that engages with a spindle nut.
[0062] The brake device 21, in the noted embodiments, serves as a coupling device to couple the drive motor 22 with the drive element 23 or to uncouple it from the drive element 23. In a coupling state, the brake device 21 establishes a flux of force between the drive motor 22 and the drive member 23 such that a rotational movement of a motor shaft 220 of the drive motor 20 is transmitted to the drive member 23 and, consequently, the drive member 23 is set into a rotational movement so as to thereby introduce an adjusting force into the adjustment member 20. In an uncoupling state, in contrast, the drive motor 22 is uncoupled from the drive element 23, so that the drive motor 22 can be moved independently of the drive element 23 and, conversely, the drive element 23 can be moved independently of the drive motor 22. In this uncoupling state, the vehicle door 11 may be manually moved with respect to the vehicle body 10 without applying a load to the drive motor 22.
[0063] The brake device 21 can in addition assume a third state, corresponding to a brake state, in which coupling elements are in contact with each other in a braking manner. A first coupling element herein is operatively connected to a motor shaft of the drive motor 22, while a second coupling element is operatively connected to the drive element 23. In this brake state the brake device 21 provides a braking force during manual movement of the vehicle door 11, caused by a sliding, frictional contact of the coupling elements.
[0064] In the example shown in
[0065] The door drive device 2 may include a sensor device 27 arranged at an end of the shaft 26 opposite the drive element 23 and configured to determine, during operation, the absolute rotational position of the shaft 26. The sensor device 27 may for example comprise a magnetic disk coupled to the shaft 26 and a magnetic sensor for detecting a position of the magnetic disk.
[0066] The brake device 21, which can be electrically actuated via an actuator 210, in its coupling state establishes a force flow between the gear 25 and the shaft 26, so that in the coupling state of the brake device 21 an adjusting force can be transmitted from the drive motor 22 to the shaft 26 and in this way to the adjustment member 20. In its uncoupling state, on the other hand, the brake device 21 disrupts the force flow between the drive motor 22 and the shaft 26, so that the adjustment member 20 can be adjusted relative to the drive motor 22 without applying a force to the drive motor 22.
[0067] As schematically shown in
[0068] The door drive device 2, as explained by reference to
[0069] It is desirable to enable a user to easily adjust the vehicle door 11. For this it is to be detected when a user interacts with the vehicle door 11 in order, for example, to close the vehicle door 11 from the open position or to open it further in the opening direction O. If a user applies a force to the vehicle door 11, for example by pushing or pulling on the vehicle door 11, this shall be recognized as an adjustment request in order to initiate an electromotive adjustment of the vehicle door 11 or to permit a manual adjustment of the vehicle door 11 by the user.
[0070] If an adjustment request of a user is detected, the control device 28 may be configured in different ways to initiate an adjustment of the vehicle door 11 in an electromotive manner or to allow a manual adjustment of the vehicle door 11.
[0071] If the vehicle door 11 is to be adjusted by an electric motor when an adjustment request is detected, the control unit 28 controls the drive motor 22 to electromotively adjust the vehicle door 11 once an adjustment request is detected. In this case, the brake device 21 remains in its closed (coupling) state.
[0072] If, in contrast, a manual movement of the vehicle door 11 shall be enabled when an adjustment request is detected, the control device 28 controls the brake device 21, once an adjustment request is detected, to transfer the brake device 21 into its free (uncoupling) state so that the force flow between the vehicle door 11 and the vehicle body 10 is disrupted and the vehicle door 11 can freely be moved manually.
[0073] If the brake device 21 is in its free, uncoupling state, a free pivoting of the vehicle door 11 with respect to the vehicle body 10 is possible. If, for example, the brake device 21 is switched to its free, uncoupling state in case for example erroneously a request for movement is detected or in case the vehicle door 11 is not (yet) locked in a currently assumed position by switching the brake device 21 to its coupling state, a free pivoting movement of the vehicle door 11 may be caused both by a user action and by other forces acting onto the vehicle door 11, for example gravity forces in case a vehicle is parked on a slope and hence at an inclined position of the vehicle door 11, causing gravity to act onto the vehicle door 11 towards the fully opened position or towards the closed position.
[0074] Hence, if gravity forces act along the opening direction O onto the vehicle door 11 and in case the brake device 21 is in its free, uncoupling state, a movement of the vehicle door 11 caused by gravity is possible, such movement potentially being undesired. Such movement therefore shall be avoided.
[0075] In
[0076] Generally, a movement caused by gravity will take place at (approximately) a constant acceleration, as visible from the acceleration signal G in
[0077] Hence, a movement caused by gravity can be characterized by a substantially constant acceleration over time or position (
[0078] A movement caused by a user action, for example by a user manually grabbing a vehicle door to move the vehicle door 11 in a guided fashion or by applying a pushing or pulling impulse action onto the vehicle door 11, will in general differ from a movement caused by gravity, as for a user action acceleration may not be constant and/or the speed of movement of the vehicle door 11 will be substantially larger.
[0079] In
[0080] Movement M1 herein relates to a type of movement in which a user pushes or pulls, by applying a force impulse, on the vehicle door 11, such that the vehicle door 11 is caused to move, after termination of the impulse, due to the force applied by the impulse. After termination of the impulse, no further acceleration caused by the user acts onto the vehicle door 11, but gravity may act onto the vehicle door 11, such that the acceleration of signal M1 (
[0081] Movement M2 in contrast relates to a movement during which a user continuously acts onto the vehicle door 11 and moves the vehicle door 11 in a guided fashion by for example grabbing a handle of the vehicle door 11. In this case, after an initial impulse, the vehicle door 11 may be moved at constant speed (
[0082] From this it can be concluded that a manual movement M1, M2 can be distinguished from a movement G caused by gravity by observing speed and acceleration. As an example, if it can be concluded that acceleration over a predetermined period of time T (or, alternatively, over a predetermined period of position) is substantially constant and if at the same time the speed of the movement of the vehicle door 11 is rather low, the movement of the vehicle door 11 may likely be caused by gravity.
[0083] The control device 28 hence is configured to evaluate, from for example a sensor signal obtained from the sensor 27 monitoring movement of the drive shaft 26, whether the vehicle door 11 is moved at substantially constant acceleration and at a low speed.
[0084] If it is found that within a predetermined period of time T (or alternatively within a predetermined period of position) acceleration is substantially constant (as illustrated in
[0085] The control device 28 may for example be configured to conclude that a substantially constant acceleration is present if the acceleration, within a predetermined period of time T (or alternatively within a predetermined period of position) lies within a range bound by a lower acceleration threshold value a1 and an upper acceleration threshold value a2, as illustrated in
[0086] The sensor signal herein may be averaged (by for example applying a running averaging filter) in order to compensate for outliers.
[0087] In addition, the control device 28 may be configured to conclude that the speed is low if for example the speed of movement lies below an upper velocity threshold value v2 and, optionally, in addition above a lower velocity threshold value v1, as illustrated in
[0088] If both conditions are fulfilled, it is concluded for a movement caused by gravity, such that the brake device 21 is caused to apply a braking action to the drive element 23.
[0089] The movements M1, M2 in this way are distinguished from the movement of G caused by gravity, such that the movements M1, M2 are not falsely recognized as a movement caused by gravity. As an example, for movement M1 the movement of the vehicle door 11 takes place at a high speed, as visible from
[0090] The bounds a1, a2, v1, v2 may for example be user configurable. In addition, the period of time T (or alternatively a period of position) may be user configurable, such that the control device 28 may be programmed and adapted for example to different vehicles and different vehicle doors.
[0091]
[0092]
[0093] Whereas
[0094] As an example, within the algorithm of
[0095] Namely, first it is determined whether the acceleration a falls below a (negative) acceleration threshold a3, which in the example of
[0096] Subsequent to the determination that the acceleration a has fallen below the threshold a3 (i.e., the negative acceleration a exceeds the threshold a3) at time point A1, it is determined whether the acceleration a changes abruptly in its derivative. For this, a rate of change of the acceleration a may be determined, and from the rate of change it may be concluded for an abrupt change. This in the example of
[0097] If in the interval between time points A2 and A3 the acceleration a remains within bounds a1, a2, it is assumed that the acceleration a is sufficiently constant, and it hence is concluded that the movement is due to gravity. Once the velocity v at time A4 falls below a velocity threshold v3, the movement of the vehicle door 11 thus is braked and hence stopped, such that the vehicle door 11 is hold fixed in its opened position.
[0098] Whereas
[0099]
[0100] Whereas
[0101] The threshold v3, v4 in
[0102] The algorithm may in addition take into account an opening angle of the vehicle door 11. For example, in case of small opening angles the algorithm may be switched off.
[0103] In
[0104] In case a vehicle 1 is parked at a flat parking position (
[0105] Dependent on the inclination of the vehicle 1, hence, parameters used for determining whether gravity forces act onto the vehicle door 11 may be adjusted. As an example, the threshold v1, v2 and a1, a2 of the embodiment of
[0106] By adjusting the parameters it can be made sure that also in a situation as in
[0107] The idea underlying the invention is not limited to the embodiments described above, but can also be implemented in a completely different way.
[0108] As an example, a door drive may comprise a mechanical adjustment mechanism other than a cable drive, for example a pinion gear for coupling a drive motor to an adjustment member. Alternatively, the door drive can be configured as a spindle drive, in which, for example, a rotatable spindle engages with a spindle nut such that the spindle nut may be moved along the spindle by rotary movement of the spindle.
[0109] In the case of a mechanical locking device, a drive motor possibly is not present in the door drive device.
[0110] The following is a list of reference numbers shown in the Figures. However, it should be understood that the use of these terms is for illustrative purposes only with respect to one embodiment. And, use of reference numbers correlating a certain term that is both illustrated in the Figures and present in the claims is not intended to limit the claims to only cover the illustrated embodiment.
REFERENCE NUMERALS
[0111] 1 vehicle [0112] 10 vehicle body [0113] 100 vehicle opening [0114] 11 vehicle door [0115] 110 door interior [0116] 111 door hinge [0117] 2 door drive device [0118] 20 adjustment member [0119] 200, 201 end [0120] 202 hinge [0121] 21 brake device [0122] 210 actuator [0123] 22 drive motor [0124] 220 motor shaft [0125] 23 drive element [0126] 24 coupling element (pull cable) [0127] 240, 241 end [0128] 25 gear [0129] 26 shaft [0130] 27 sensor device [0131] 28 control device [0132] 29 inclination sensor [0133] a acceleration [0134] a1, a2, a3 acceleration threshold value [0135] A1-A4 time point [0136] C1-C3 region [0137] D axis of rotation [0138] F force [0139] FG gravity force [0140] G movement by gravity [0141] M1, M2 manual movement [0142] O opening direction [0143] t time [0144] T period of time [0145] T1, T2 time point [0146] v velocity [0147] v1, v2, v3, v4 threshold
[0148] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.