METHOD AND A SYSTEM FOR PREDICTING MAINTENANCE/REPLACEMENT PERIOD FOR A COMPONENT OF A VEHICLE

Abstract

The invention relates to a method for predicting maintenance/replacement period for a component of a vehicle, the vehicle comprising a power-assisted steering system including a steering actuator (14) configured to assist in steering the vehicle at least as compensation for angular deviations of the road wheels (16) caused by road disturbances. The method comprises acquiring over time steering output data indicative of a magnitude and/or frequency of assisted steering as compensation for angular deviations of the road wheels (16) caused by road disturbances, comparing the acquired steering output data with stored component wear data, the stored component wear data being indicative of when maintenance/replacement of the component is due based on wear caused by road disturbances, and determining, based on the comparison of the acquired steering output data and the stored component wear data, whether or not maintenance/replacement of the component is due. The invention also relates to a system (10).

Claims

1. A method for predicting a maintenance/replacement period for a component of a vehicle, the method comprising: acquiring steering output data of a vehicle, the vehicle comprising a power-assisted steering system including a steering actuator configured to assist in steering the vehicle, the steering output data indicative of a magnitude and/or a frequency of assisted steering as compensation for angular deviations of road wheels of a vehicle caused by road disturbances, comparing the acquired steering output data with stored component wear data, the stored component wear data being indicative of when maintenance/replacement of the component is due based on wear caused by road disturbances, and determining, based on the comparison of the acquired steering output data and the stored component wear data, whether maintenance/replacement of the component is due.

2. The method of claim 1, wherein the stored component wear data includes one or more thresholds of a first parameter value, wherein the steering output data includes first parameter values which have been converted from second parameter values generated by the steering actuator and are indicative of assisted steering as compensation for road disturbances, wherein comparing the acquired steering output data with stored component wear data comprises comparing the first parameter values of the steering output data with the one or more thresholds, and wherein determining comprises determining that maintenance/replacement of the component is due when one or more of the converted first parameter values exceeds the one or more thresholds.

3. The method of claim 2, wherein the first parameter values are at least one of vertical, lateral and longitudinal acceleration of the component as a function of number of repetitions.

4. The method of claim 2, wherein the generated second parameter value is a measured torque value given by an electric motor of the steering actuator to compensate for road disturbances.

5. The method of claim 4, further comprising determining a magnitude of torque given by the electric motor, before comparing the acquired steering output data with the stored component wear data.

6. The method of claim 5, further comprising generating a power spectrum by means of a frequency analysis on the torque given by the electric motor, in order to establish how much of the torque is at each frequency.

7. The method of claim 5, further comprising: defining a plurality of torque ranges, sampling the magnitude of torque given by the electric motor to obtain measured torque values, and counting a number of samples within each one of the plurality of torque ranges, in order to establish the second parameter values.

8. The method of claim 2, further comprising acquiring velocity data indicative of velocity of the vehicle, wherein the conversion of the second parameter values into the first parameter values is performed as a function of the velocity of the vehicle at the time the second parameter value was generated.

9. The method of claim 1, wherein the steering actuator is configured to additionally assist in steering the vehicle in dependence of a desired steering activity by a driver, wherein the steering output data is a subset of total steering data which additionally includes data indicative of an assisted steering in dependence of a desired steering activity by a driver, wherein acquiring steering output data comprises filtering out the additional data from the total steering data.

10. The method of claim 1, wherein the steering output data is collected by a local control unit in the vehicle, wherein the component wear data is stored in a central control unit remotely from the vehicle, wherein acquiring the steering output data comprises receiving at the central control unit the steering output data collected by the local control unit, and wherein comparing is performed by the central control unit.

11. The method of claim 1, further comprising generating a power spectrum by means of a frequency analysis on the torque given by the electric motor, in order to establish how much of the torque is at each frequency; wherein the steering output data is collected by a local control unit in the vehicle, wherein the component wear data is stored in a central control unit remotely from the vehicle, wherein acquiring the steering output data comprises receiving at the central control unit the steering output data collected by the local control unit, and wherein comparing is performed by the central control unit; wherein the power spectrum is generated by the local control unit and then received by the central control unit from the local control unit.

12-14. (canceled)

15. A system for predicting a maintenance/replacement period for a component of a vehicle, the vehicle comprising a power-assisted steering system including a steering actuator configured to assist in steering the vehicle at least as compensation for angular deviations of road wheels caused by road disturbances, the system comprising a central control unit configured to: acquire steering output data indicative of a magnitude and/or frequency of assisted steering as compensation for angular deviations of the road wheels caused by road disturbances, compare the acquired steering output data with stored component wear data, the stored component wear data being indicative of when maintenance/replacement of the component is due based on wear caused by road disturbances, and determine, based on the comparison of the acquired steering output data and the stored component wear data, whether maintenance/replacement of the component is due.

16. The system of claim 15, wherein the central control unit is located remotely from the vehicle, wherein the system further comprises a local control unit located in the vehicle for communicating with the central control unit.

17. The system of claim 16, wherein the component wear data is stored in the central control unit, wherein the local control unit is configured to collect the steering output data, wherein the central control unit is configured to acquire the steering output data collected by the local control unit.

18. The system of claim 15, wherein the stored component wear data includes one or more thresholds of a first parameter value, wherein the steering output data includes first parameter values which have been converted from second parameter values generated by the steering actuator and being indicative of an assisted steering as compensation for road disturbances, and wherein the central control unit is configured to compare the first parameter values of the steering output data with the one or more thresholds, and to determine that maintenance/replacement of the component is due when one or more of the converted first parameter values exceeds the one or more thresholds.

19. The system of claim 18, wherein the first parameter values are at least one of vertical, lateral and longitudinal acceleration of the component as a function of number of repetitions.

20. The system of claim 18, wherein the generated second parameter value is a measured torque value given by an electric motor of the steering actuator to compensate for road disturbances.

21. The system of claim 20, wherein at least one of the local control unit and the central control unit is configured to determine a magnitude of torque given by the electric motor.

22. The system of claim 21, wherein at least one of the local control unit and the central control unit is configured to generate a power spectrum by means of a frequency analysis on the torque given by the electric motor, in order to establish how much of the torque is at each frequency.

23. The system of claim 22, wherein the local control unit is configured to generate the power spectrum and then transmit it to the central control unit.

24. The system of claim 21, wherein at least one of the local control unit and the central control unit is configured to sample the magnitude of torque given by the electric motor to obtain measured torque values, and to count a number of samples within each one of a plurality of defined torque ranges, in order to establish the second parameter values.

25. The system of claim 16, wherein at least one of the local control unit and the central control unit is configured to acquire velocity data indicative of a velocity of the vehicle, wherein the conversion of the second parameter values into the first parameter values is performed as a function of the velocity of the vehicle at the time the second parameter value was generated.

26. The system of claim 16, wherein the steering actuator is configured to additionally assist in steering the vehicle in dependence of a desired steering activity by a driver, wherein the steering output data is a subset of total steering data which additionally includes data indicative of an assisted steering in dependence of a desired steering activity by a driver, wherein at least one of the local control unit and the central control unit is configured to filter out the additional data from the total steering data.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.

[0036] In the drawings:

[0037] FIG. 1 is a schematic illustration of an implementation of a system according to at least one exemplary embodiment of the invention,

[0038] FIG. 2 is a schematic illustration of an implementation of a system according to at least another exemplary embodiment of the invention,

[0039] FIG. 3 is a schematic diagram of a method according to at least one exemplary embodiment of the invention,

[0040] FIG. 4 is a simple exemplary graph for illustrating how acquired steering output data may be compared with stored component wear data, and

[0041] FIG. 5 is a schematic diagram of a method according to at least one exemplary embodiment of the invention.

DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION

[0042] FIG. 1 is a schematic illustration of an implementation of a system 10 according to at least one exemplary embodiment of the invention. The system 10 is for predicting maintenance/replacement period for a component of a vehicle. The system comprises a central control unit 12.

[0043] The vehicle for which the system 10 may be implemented comprises a power-assisted steering system including a steering actuator 14 configured to assist in steering the vehicle at least as compensation for angular deviations of the road wheels 16 caused by road disturbances. The steering system as such may be configured in various ways, and is not part of the prediction system 10 of the present invention, and therefore only a brief general overview of an example of such a steering system is given below for explanatory purpose.

[0044] In addition to compensate for angular deviations of the road wheels 16, the steering actuator 14 may also be configured to assist in steering the vehicle in dependence of a desired steering activity by a driver, i.e. when the driver controls a steering wheel 18 or the like. A steering sensor 20 may be provided to detect the desired steering activity. The steering sensor 20 may send driver input signals to a steering regulator 24 which is part of the power-assisted steering system. The steering regulator 24 calculates and sends regulating signals for the operation of the steering actuator 14.

[0045] Also, the steering sensor 20, or a separate sensor, may detect angular deviations of the road wheels 16, for instance due to one or more of the road wheels 16 of the vehicle running over bumps or other rough road features. The steering regulator 24, or a separate regulator, receives such signals related to non-desired angular deviations and may then control the steering actuator 14 to correct the direction of the road wheels 16 and to compensate for the angular deviation.

[0046] The operation of the steering actuator 14 may be monitored by an actuator sensor 26. For instance, the steering actuator 14 may comprise an electric motor, and the actuator sensor 26 may measure the torque applied by the electric motor.

[0047] According to the present invention, there is provided a system 10 for predicting maintenance/replacement period for a component of a vehicle, the vehicle comprising a power-assisted steering system including a steering actuator 14 configured to assist in steering the vehicle at least as compensation for angular deviations of the road wheels 16 caused by road disturbances, wherein the system comprising a central control unit 12. In the embodiment illustrated in FIG. 1 the central control unit 12 is provided on the actual vehicle. In the embodiment illustrated in FIG. 2, the central control unit 12 is provided remotely and communicates with a local control unit 28 provided on the vehicle.

[0048] In either one of the embodiments of FIG. 1 and FIG. 2, the central control unit 12 is configured to: [0049] acquire over time steering output data indicative of a magnitude and/or frequency of assisted steering as compensation for angular deviations of the road wheels 16 caused by road disturbances, [0050] compare the acquired steering output data with stored component wear data, the stored component wear data being indicative of when maintenance/replacement of the component is due based on wear caused by road disturbances, and [0051] determine, based on the comparison of the acquired steering output data and the stored component wear data, whether or not maintenance/replacement of the component is due.

[0052] If a positive determination is made, the central control unit 12 may send a maintenance/replacement signal or message. For instance, it may be a visual, audible and/or tactile signal. It may be a text message sent to a local computer/screen in the driver's compartment of the vehicle or in the facilities of a fleet operator etc. The signal or message may be sent to any other suitable devices, such as hand held devices, e.g. cellular phones, etc.

[0053] In FIG. 1 the actuator sensor 26 is connected to a central control unit 12 which thus receives information related to the operation of the steering actuator 14. The central control unit 12 may also receive information from the steering regulator 24. The central control unit 12 may filter out steering data which comes from driver input (e.g. steering wheel 18), so that from the total work of the steering actuator 14, only steering output data which is due to compensation for angular deviation of one or more of the road wheels 16, is taken into account for further processing.

[0054] In FIG. 2 the actuator sensor 26 is instead connected to the local control unit 28. The central control unit 12 and the local control 28 are both included in the prediction system of exemplary embodiments of the present invention. In FIG. 2, it is the local control unit 28 that receives information from the steering regulator 24, and in this case either one of the central control unit 12 or the local control unit 28 may filter out steering data which comes from driver input, so that from the total work of the steering actuator 14, only steering output data which is due to compensation for angular deviation of one or more of the road wheels 16, is taken into account for further processing. It may, however, be advantageous to have the filtering functionality in the local control unit 28, as this means that less data needs to be sent wirelessly to the central control unit 12.

[0055] The local control unit 28 in FIG. 2 may thus communicate the steering output data wirelessly to the remotely located central control unit 12, which may be located in a location from where a vehicle fleet operator may monitor a plurality of vehicles in a fleet. However, other locations are also possible, the central control unit 12 may, for instance, be located at a facility of the vehicle manufacturer, a service centre, an insurance company or any other remote location where it may be appropriate to monitor the vehicle in order to predict the maintenance/replacement period for one or more components of the vehicle.

[0056] FIG. 3 is a schematic diagram of a method 100 according to at least one exemplary embodiment of the invention. There is thus provided a method 100 for predicting maintenance/replacement period for a component of a vehicle, the vehicle comprising a power-assisted steering system including a steering actuator configured to assist in steering the vehicle at least as compensation for angular deviations of the road wheels caused by road disturbances, the method comprising: [0057] in a first step S1, acquiring over time steering output data indicative of a magnitude and/or frequency of assisted steering as compensation for angular deviations of the road wheels caused by road disturbances, [0058] in a step S2, comparing the acquired steering output data with stored component wear data, the stored component wear data being indicative of when maintenance/replacement of the component is due based on wear caused by road disturbances, and [0059] in a step S3, determining, based on the comparison of the acquired steering output data and the stored component wear data, whether or not maintenance/replacement of the component is due.

[0060] The first step S1 means that the steering output data is collected during a prolonged time period, not just at a single point in time. Thus, the expression “over time”, means that the first step may be carried out during normal operation of a vehicle driving from a start to a destination and/or for a plurality of routes distributed over days, weeks, months etc. The acquiring of the steering output data does not necessarily occur continuously, but may be sampled at certain time intervals, for instance one or more samples may be taken every millisecond, every hundreds of a second, or every tenth of a second, etc. or at other suitable time intervals.

[0061] It should be noted that the steering output data indicative of a magnitude and/or frequency of assisted steering as compensation for angular deviations of the road wheels caused by road disturbances may be pure data without any noise or may be acquired together with other data, such as data emanating from power-assisted driving in response to a driver's input. In the latter case such additional data may be filtered out to so that only the relevant steering output data related to the road disturbance compensation is used in the ensuing steps of the method. Thus, the first step S1 of acquiring steering output data may comprise filtering out said additional data form the total steering data.

[0062] The stored component wear data may be data which has previously been collected by other means. For instance, acceleration sensors have historically been used to collect data on how magnitude and recurrence of a vehicle component's acceleration affects its life, i.e. how it affects the time period for replacing the component or performing appropriate maintenance of the component. Such component wear data is already available to vehicle manufacturers today.

[0063] The steering output data may suitably be collected by a local control unit in the vehicle, such as the local control unit 28 in FIG. 2, wherein the component wear data may suitably be stored in the central control unit 12 remotely from the vehicle, wherein the first step S1 of acquiring the steering output data may comprise receiving at the central control unit 12 said steering output data collected by the local control unit 28, wherein the second step S2 of comparing the different sets of data may be performed by the central control unit 12.

[0064] FIG. 4 is a simple exemplary graph for illustrating how acquired steering output data may be compared with stored component wear data. The stored component wear data may for example be an acceleration of a component in as a function of the number of repetitions of the acceleration, and may be represented by a plotted graph, in which the x-axis of the graph represents the magnitude of the acceleration (e.g. divided in various acceleration ranges), and the y-axis represents the recurrence (e.g. number of occurrences in each acceleration range). As long as the acquired steering output data corresponds to values below the plotted graph, i.e. in area A, maintenance/replacement is not yet necessary. However, if the acquired steering output data corresponds to one or more values which lie above the plotted graph, i.e. in area B, then it may be determined that it is time for maintenance/replacement of the component which is represented by the plot. The exemplary illustration of FIG. 4 shows that this particular component, may be subjected to many low acceleration repetitions, but fewer high acceleration repetitions, before a threshold along the plotted curve is reached. Different components may, of course, have different plots, depending on their sensitivity to the forces that they are subjected to when the vehicle travels on rough roads. It should be noted that FIG. 4 is just one simple example shown for explanatory purposes, and it should be understood that the comparing step S2 and the determining step S3 in the method of FIG. 3 may be performed in numerous other ways.

[0065] The stored component wear data may include one or more thresholds of a first parameter value. For instance, in FIG. 4, the thresholds could be represented by the plotted graph. According to exemplary embodiments, the second parameter values generated by the steering actuator (e.g. magnitude of torque of an electric motor of the steering actuator) may be converted into first parameter values. For instance, from the torque value, which represents the compensation for the angular deviation of the road wheels due to road disturbances, the deviation angle may be obtained. In turn, from the deviation angle, the magnitude of the road disturbance may be obtained, for instance the size of a bump, which in turn may give a value of the acceleration of a component. Thus, when the converted value exceeds said one or more thresholds it is determined in step S3, that maintenance/replacement of the component is due.

[0066] For even more accurate prediction of the maintenance/replacement period, the conversion of second parameter values into first parameter values may additionally be performed as a function of the velocity of the vehicle at the time the second parameter value was generated. Accordingly, the velocity data indicative of the velocity of the vehicle may be acquired over time. When a vehicle runs at a high speed the roughness of the road will affect the components of the vehicle more than if the vehicle runs at a low speed.

[0067] According to at least one exemplary embodiment the first parameter value is at least one of vertical, lateral and longitudinal acceleration of the component as a function of number of repetitions. For instance, each one of these acceleration directions may have its own threshold or thresholds in the stored component wear data. Thus, for each component, it would be conceivable to represent such thresholds with three different acceleration plots, one for each acceleration direction. However, rather than treating the acceleration directions separately from each other, it is conceivable, to give them different weight. For instance, one component may be more sensitive to vertical acceleration than lateral acceleration, while for another component it may be the opposite. In step S2 and step S3, of FIG. 3, the comparison of the acquired steering output data with the stored component wear data may thus include one threshold for each acceleration direction and/or a combined threshold (in which the accelerations in the different direction are given appropriate weight).

[0068] As mentioned above, the generated second parameter value may be a measured torque value given by an electric motor of the steering actuator 14, such as exemplified in the arrangement of illustrated in FIG. 2. Although measuring the torque is a practical and accurate way of obtaining information on road disturbances, other alternatives would be conceivable. For instance, the second parameter value could be an angle sensor (such as an optical or electromagnetic sensor) which directly measures the angle of the road wheels, wherein a comparison with the desired steering input from the driver, gives information about the discrepancy caused by road disturbance.

[0069] According to at least one exemplary embodiment, the method further comprises the step of determining the magnitude of torque given by the electric motor, before the step of comparing the acquired steering output data with stored component wear data. This is illustrated in FIG. 5.

[0070] FIG. 5 is a schematic diagram of a method 200 according to at least one exemplary embodiment of the invention. Similarly to the method 100 illustrated in FIG. 3, the present exemplary embodiment illustrates a method 200 in which steps S1-S3 are the same, but which also has the additional step S4 of determining the magnitude of the electric torque given by the electric motor, before the comparing step S2.

[0071] Said step S4 may also comprise the sub-step of generating a power spectrum by means of a frequency analysis, such as a Fourier analysis, on the torque given by the electric motor, in order to establish how much of the torque is at each frequency. Such a power spectrum may, for instance, be generated by the local control unit 28 in FIG. 2, and then received by the central control unit 12 from the local control unit 28.

[0072] Alternatively, said step S4 may comprise the sub-steps of [0073] defining a plurality of torque ranges, [0074] sampling the magnitude of torque given by the electric motor to obtain measured torque values, [0075] counting the number of samples within each one of said plurality of torque ranges, in order to establish said second parameter values.

[0076] Suitably, each torque range may be converted into a corresponding acceleration range for the component in question. Thus, the number of repetitions for each torque range may be used for determining if a threshold has been reached or not (e.g. as plotted in FIG. 4).

[0077] The present disclosure has been presented above with reference to specific embodiments. However, other embodiments than the above described are possible and within the scope of the disclosure. Different method steps than those described above, performing the method by hardware or software, may be provided within the scope of the disclosure. Thus, according to an exemplary embodiment, there is provided a non-transitory computer-readable storage medium storing one or more programs configured to be executed by one or more processors, the one or more programs comprising instructions for performing the method according to any one of the above-discussed embodiments. Alternatively, according to another exemplary embodiment a cloud computing system can be configured to perform any of the method aspects presented herein. The cloud computing system may comprise distributed cloud computing resources that jointly perform the method aspects presented herein under control of one or more computer program products.

[0078] The processor(s) may be or include any number of hardware components for conducting data or signal processing or for executing computer code stored in memory. The system may have an associated memory, and the memory may be one or more devices for storing data and/or computer code for completing or facilitating the various methods described in the present description. The memory may include volatile memory or non-volatile memory. The memory may include database components, object code components, script components, or any other type of information structure for supporting the various activities of the present description. According to an exemplary embodiment, any distributed or local memory device may be utilized with the systems and methods of this description. According to an exemplary embodiment the memory is communicably connected to the processor (e.g., via a circuit or any other wired, wireless, or network connection) and includes computer code for executing one or more processes described herein.

[0079] The different features and steps of the embodiments may be combined in other combinations than those described.

[0080] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.