Connection System
20220146023 · 2022-05-12
Assignee
Inventors
Cpc classification
A61M39/12
HUMAN NECESSITIES
F16L31/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A system of connecting two flexible tubes together using the rolled back ends of the tubs to create abutment surfaces which when urged together for a fluid-tight seal. The rolled back ends are supported on tube supports including a spigot extending along the outside of the tube and over which the rolled ends are supported. Urging two rolled backed ends together creates a fluid tight seal. This may be achieved by attaching flanges to the rolled back ends and using standing clamping means. Alternatively, other types of clamping means can be used.
Claims
1. Apparatus for forming a sealing end from a length of flexible tubing, the apparatus comprising; a tubing support having a spigot sized to fit over the flexible tubing; and a sleeve sized to maintain end of the flexible tube rolled back over the tubing support, wherein the sleeve and tubing support are engageable with each other.
2. Apparatus as claimed in claim 1, wherein the spigot will be sized for a location fit over the flexible tubing and the sleeve is sized for an interference fit over the end of the flexible tube rolled back over the tubing support.
3. Apparatus as claimed in claim 1, wherein the spigot is sized for a loose fit over the flexible tubing.
4. Apparatus as claimed in claim 1, wherein the tubing support further includes a lip extending substantially perpendicularly to the spigot.
5. Apparatus as claimed in claim 1, wherein the sleeve further includes a lip extending substantially perpendicularly to the sleeve.
6. Apparatus as claimed in claim 1, wherein both the tubing support and the sleeve are provided with lips extending substantially perpendicularly to the spigot and sleeve, and towards each other in use.
7. Apparatus as claimed in claim 6, wherein tubing support lip is provided with a step, and the sleeve lip is in the form of a rim, the step and the rim enabling the connection between the tubing support and sleeve.
8. Apparatus as claimed in claim 4, wherein the lip is provided with a channel and the sleeve is provided with one or more projections sized to mate into the channel on correct positioning of the tubing support and sleeve, connecting them together.
9. Apparatus as claimed in claim 4, wherein the lip is provided with one or more projections, and the sleeve is provided with a channel sized to mate over the projections on correcting positioning of the tubing support and sleeve, connecting them together.
10. Apparatus as claimed in claim 1, wherein the spigot is provided with distal end adapted to abut to tubing having a smaller diameter.
11. Apparatus as claimed in claim 1, wherein the spigot is provided with distal end adapted to abut to tubing having a larger diameter.
12. Apparatus as claimed in claim 11, wherein the spigot is thickened along its length, providing a greater radius over which a tube can be rolled back.
13. Apparatus as claimed in claim 12, wherein the thickened spigot is tapered and rounded
14-16. (canceled)
17. Apparatus as claimed in claim 1, wherein the sleeve forms a flanged connector.
18. Apparatus as claimed in claim 1, wherein the sleeve forms an abutment connector, having a flanged end.
19-22. (canceled)
23. A method of forming a sealing end from a length of flexible tubing, the method comprising: pushing a tubing support according to claim 1 over an end of a tube such that the lip (where provided) is furthest from the end of the tube and the spigot is positioned a short distance from the end of the tube; rolling the end of the tube back over the spigot, the length of rolled back tube not extending past the lip (where provided) or end of the spigot; pushing a sleeve over the rolled back end; and connecting the tubing support and sleeve using the means provided.
24. A method as claimed in claim 16, wherein a fluid tight seal is formed from two sealing ends, the two rolled back end being clamped together to create a fluid tight seal.
25. A method as claimed in claim 24, wherein the rolled back ends are clamped together using a flange connector or an abutment connector to create a fluid tight seal.
26. A method of connecting two lengths of flexible tube, the method comprising: rolling the end of each length of the tubing back on itself; and using the rolled back ends to create a fluid tight connection.
27. A method of connecting two lengths of flexible tubing as claimed in claim 26, wherein the rolled back ends are supported by the apparatus according to claim 1.
Description
DETAILED DESCRIPTION OF THE INVENTION
[0087] To help understanding of the invention, specific embodiments thereof will now be described by way of example and with reference to the accompanying drawings, in which:
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EXAMPLES
[0108] Referring to
[0109] In order to support the rolled back end, and to provide a means of urging the abutment surface 6 created by the rolled back end into a sealing arrangement, a tubing support 10 is provided. This is sized to be a tight or transition fit over a length of tubing 2, and tubing supports 10 may be provided in a range of different sizes appropriate to the flexible tubing to be used.
[0110] The tubing support 10 comprises a spigot 12 having a lip 14, substantially perpendicular to the spigot, extending away from the tubing. In use, the tubing support 10 is pushed over the end of the tube such that a distal end 16 of the spigot 12 is positioned slightly back from a distal end of the tubing by a distance equating to the intended roll back. The tubing is urged into the support at the lip end first, so this is away from the end of the tube. The tubing can then be rolled back over the end of the spigot 12. This may be done by hand, or a tool or apparatus (not shown) may be used to roll back the end.
[0111] In some embodiment, projections, or small barbs, (not shown) on the outer surface of the spigot may assist in holding the rolled back end of the tube in position.
[0112] The rolling back of the end of the tube 2 creates and abutment surface 6, which when held against another abutment surface forms a fluid tight seal.
[0113] Once the tube support 10 has been positioned on the tube 2 and the end of the tube 4 rolled back, this creates an abutment 6 surface formed from a flexible material that will form a seal 22 to a corresponding abutment surface, or indeed to another sealing surface.
[0114] The rolling back of a tube on itself will create a stable structure once the end has been rolled back to a sufficient length 8. This roll back length 8 will be dependent on the material of the tube, its thickness and diameter. Standard tubes generally have a wall size of ⅛″ (3.175 mm). This size currently represents 70-80% of the market in such flexible tubes. Other tubes may have a wall size of 1/16″ (1.5875 mm) or 3/16″ (4.7625 mm).
[0115] With tubes standard in the food, pharmaceutical, cosmetics and brewing industries, for example which are typically made from silicone and have a ½″ (12.7 mm) internal diameter. As discussed above, the length of the roll back is approximately equal to 75-100% of the outside diameter of the tube. Thus, for a tube having an external diameter of 1″ (25.4 mm) a typical roll back would be ¾″-1″ (19.05-25.4 mm). Typically, a roll back of substantially 75% of the external diameter of the tube is used. This length is dependent in part on the thickness of the tubing wall and the suppleness of the tubing. More flexible tubing is easier to assemble and thus is preferred within the industries.
[0116] As discussed above, flexible tubing will be resistant to being rolled back, and if rolled back a short distance only, on removal or any rolling or retaining force, will unroll. However, if the tube is rolled back a longer distance, the resistance of the tube to deform will prevent unrolling, as this would involve a greater deformation. However, such a rolled back end is not very stable, as only a small amount of force would be required to push the roll back towards the end, and the length at which it would unroll in the absence of additional force. While the tube can be rolled back a short distance only, typically it is desirable to roll a tube back by a distance such that it is stable, i.e., will not unroll. This distance will vary depending on the diameter of the tube and the material from which the tube is made. However, this distance is usually substantially in the range of the external diameter of the tube
[0117] However, for higher pressure systems sturdier tubing is required, which is less flexible and less easy to assemble generally. For high pressure systems internally, braided tubing may be used. Tubing of higher stiffness also has stronger conformity memory and thus is more likely to become detached from connectors and the like. The presence of the braiding in the tubing tends to shrink or draw back at the cut ends. This action is also likely to encourage the tubing to unroll. However, the urging a rolled end against an abutment surface, for example another rolled end, significantly reduces the ability of the rolled end to unroll. This is particularly the case for internally braided tubes, where the contraction of the braiding adjacent the end can encourage unrolling.
[0118] For some tubes of tubing that are still flexible as discussed above, but stiffer than standard flexible tubes while retaining elasticity, the application of a small amount of heat may be beneficial when rolling back the end of the tube.
[0119] In order to provide additional stability, the apparatus also includes a sleeve 20, positioned over the rolled-back end of the tube. This reduces the capacity of the tube to unroll. The rolled back end of the tube 2 is held between the sleeve 20 and the spigot 12 of the support 10.
[0120] Tubes may be rolled back using a former (not shown) which can roll back a tube 2 a sufficient distance over a tubing support 10. The same or a different former can also be used to insert a sleeve 20.
[0121] To reduce the possibility of removal of the support 10 and sleeve 20 combination, the two elements may be connected together. As shown, the lip 14 of the tubing support 10 is provided with a downwards step 24 adjacent is back edge 26. The sleeve 20 is provided with a projecting rim 28 adjacent is end 29. When the tubing support 10 is positioned over the tube 2, the end of the tube is rolled back over the tubing support 10 and the sleeve 20 is positioned over the rolled back end 4, the rim 28 of the sleeve clips over the step 24 of the lip 14 securing the sleeve 20 in position.
[0122] Alternative methods of securing the tubing support 10 and the sleeve 20 may be used. For example, although not shown, a channel can be provided in the lip 14 and an extended ring can be provided in the sleeve, which fit together once the sleeve has been correctly fitted. Alternatively, and also not shown, the channel may be provided on the sleeve 20 and the extended ring, either continuous or non-continuous, may be provided on the support 10.
[0123] This connection may provide an element of certainty that the device has been correctly fitted as the user is able to feel or hear the elements, namely the lip and ring, fitting into each other. However, due to the forces on the rolled back end, and the presence of the tubing support and sleeve, this connection between the tubing support and sleeve is not necessary.
[0124] As shown in
[0125] Pairs of flanges 36 can be held together using the standard industry clamps (not shown). Whilst in prior art arrangements flanged connectors were provided with a gasket to create a seal, in the invention the seal is created between the rolled back ends. As such no gasket is necessary if two rolled back ends, such as shown in
[0126] The clamp holds the flanges 36 together and in turn the flanges 36, acting through the tubular sections 34, urge the catches 32 against the lips 14 of the tube supports 10, urging the tubing supports 10 together, and thus the abutment surfaces 6 of the rolled ends of the tubes 2 together, forming the fluid tight seal 22.
[0127] Other forms of clamping mechanism can be used, with or without the flanged connectors. For example, the flanged connectors can be held together using male to female connectors, clamps held together by cable ties, quick connect fittings, screw threads and any other form of clamping or securing system. Alternatively, other clamping arrangements specifically designed for use with the tubing support 10 and sleeve 20 can be used.
[0128] In the embodiment shown in
[0129] In a further alternative, shown in
[0130] As shown in
[0131] This arrangement also allows for a rolled back end having a flanged connector, either as described with reference to
[0132] The provision of a flanged connector to a rolled back end enables connections will rolled back ends to be integrated into the industry standard tri-clover system, and the variations thereon.
[0133]
[0134] Some standard pieces of equipment, such as filters, are provided with flanged connectors. Typically, the flanged connector includes a flat surface surrounding an opening to the equipment. Usually, a circular groove is provided surrounding the flat surface for locating and holding a gasket. Traditionally a connection is made to such a flanged connector by securing another flanged connector to the end of a tube, typically over a barb, placing a gasket between the two flanges and clamping them together, using a standard tri-clover clamp. The flange as shown in
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[0136] Turning now to
[0137] As shown the tube 4002 is rolled back over a tubing support 4010, the tubing support being provided with a lip 4014, and the lip 4014 having a step 4024. A sleeve 4020 is provided, having a rim 4028, which clips over the step 4024 in use, as described above, holding the tubing support 4010 and the sleeve 4020 together. The sleeve 4020 is an entirely standard sleeve as described above. The sealing surface 4006 of the rolled back end is urged against a blank end 4050 having an aperture 4052 therethrough. The blank end is sized to correspond to the size and shape of a rolled back end supported by tube support and sleeve (for example as described with reference to 4002, 4010 and 4020). This enables the rolled back end 4006 to be held in sealing arrangement with the blank end 4050 by a clamp designed to hold together two rolled back ends and described elsewhere. The blank end also comprises a tubular connector 4056 to a flanged connector 4058, the flanged connector being in accordance with standard flanged connectors of the tri-clover system. It can thus be connected to another such flanged connector in a tri-clover based system in the usual manner, i.e., using a tri-clover style clamp. This arrangement allows the rolled back end to be connected onwards to a system which used the standard tri-clover system.
[0138] As connection using tri-clover clamps in standard within the industry, the fittings surrounding rolled back ends can be adapted for use with tri-clover clamps.
[0139]
[0140] In an important feature of the invention, while the connection system can be used for connecting two tubes of the same diameter, it can also be used for connecting two tubes of different diameter. This is achieved by the use of formations, in the form of projections, bumps or expanding tapered portions to the distal end 16 of the spigot 12 of the tubing support 10, or by the use of a spigot that is thickened along its entire length.
[0141] When connecting two tubes of different sizes, usually the diameter of the smaller tube will be increased around the tubing support, for example by means of projections, bumps tapered portion or thickening of the spigot. This creates a rolled back end that has been expanded or broadened, expanding the size of the sealing or abutment surface 6. This ensures contact and sealing between the abutment surface 6 of the tube having the smaller diameter with the abutment surface 6 of the tube having the lager diameter. However, it is also possible to use similar constructions to reduce the diameter of the abutment surface on a tube with a larger diameter for connection to a tube with a smaller diameter.
[0142] Where a connection to a tube having a smaller diameter is required, a projection, bump or expanding taper 40 is provided on the inside of the spigot. Where a connection to a tube having a larger diameter is required, a projection, bump, expanding taper or thickened end 40 is provided on the outside of the spigot, or a spigot being thickened along its entire length is used.
[0143] The use of a projection, bump or taper on one spigot can be used to increase the size of the abutment surface 6 by up to ¼″, but typically 1/16″ or preferably ⅛″.
[0144] The combination of two spigots, one having a projection, bump or taper 40 to connect to a tube having a larger diameter and one having a projection, bump or taper 40 to connect to a tube having a smaller diameter, can between them be used to connect tubes having a ¼″ difference in their diameter, while ensuring that the abutment surfaces 6 continue to have sufficient overlap such that they can abut and form a fluid-tight seal 22. However, generally, the diameter of the roll back on a tube with a smaller diameter will generally be increased to connect to the diameter of the roll back on a tube with a larger diameter.
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[0146] In a similar manner
[0147] In both
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[0149] The tubing support 110 supporting tube 102 is provided with a spigot 112 having a taper 140 which expands the abutment surface 106 inwardly with respect to the centre of the tube 102.
[0150] Thus, even though the tubes 102 and 202 have different diameters (a) and (b), a seal 122 can be formed between the abutment surfaces 106, 206.
[0151] As can be seen due to the increased size in the abutment surfaces 6 created by rolling back the ends of the tubes over the respective spigots 2, the abutment surfaces can still create a seal 26 therebetween, even though the diameters of the tubes differ by, for example ¼″ (6.35 mm).
[0152] Connections between tubing of other differing sizes can also be envisaged.
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[0154] Tube 1102 is provided with a tubing support 1110 having a standard, or indeed slightly narrow, spigot 1112 and a standard lip 1114. In contrast, tube 1202 is provided with a tubing support 1210 which is considerably thickened. In particular the spigot 1212 is thickened along its length and has a smooth curved taper towards its distal end 1216, around which tube 1202 is rolled back. The spigot 1212 is thickened sufficiently that portion of tube 1202 around its distal end 1216 abuts the portion of the first tube 1102 around distal end 1116 of its spigot 1112.
[0155] Tube 1102 is also provided with a sleeve 1120 which is of a standard size. This connects to the lip 1114 of the tubing support 1110 securing these members together.
[0156] Tube 1202 is also provided with a sleeve 1220, but this sleeve is thickened compared to standard sleeves. Correspondingly, lip 1214 is longer than standard lips. This enables abutment and connection between the sleeve 1120 and lip 1214 as previously described.
[0157] As can be see the thickening of the spigot 1210 and sleeve 1220 has two purposes. Firstly, it enables abutment between the rolled back end 1204 of a tube of a smaller diameter and the rolled back end 1104 of a tube of larger diameter, in which the tube of larger diameter is rolled back and supported using a standard sized, i.e., without thickening, tube support 1110 and sleeve 1120. Thus, the thickening of the spigot 1212 enables the rolling back of the end of tube 1202 over a wider radius, providing an abutment surface of greater diameter than if it had been rolled back directly over itself, or a spigot of a standard size. Secondly, the thickening of the spigot 1212 and the sleeve 1220 enables the outer surface of the two sleeves 1120 and 1220 to have the same diameter on abutment. This provides for ease of clamping the pairs of tubing support and sleeve together to create a seal between two tubes.
[0158] As shown in
[0159] As shown no connection is provided between the support 310 and sleeve 320. This optional element could be provided but is not necessary.
[0160] Turning now to
[0161] As with previous embodiments a sleeve 420 holds the flexible tube 402 in its rolled back position. As shown the sleeve 420 is secured to the tubing support 410 by a projection 426 on the sleeve mating into a groove 424 in the tubing support. This connection between the support 410 and sleeve 420 is not necessary. It provided added security between the elements and also provided a “click” fit providing the user with reassurance that the device has been correctly fitted. However, this connection is not necessary and, in many embodiments, will not be provided.
[0162] As in previous embodiments the rolled back end of the flexible tube 402 creates a sealing surface 406 which can be abutted against another sealing surface creating a sealed joint. One advantage of this system is that it enables the semi-flexible or rigid tube to be made from a lower grade of material, as the fluid will be passing through the silicone tubing, supported inside the semi-flexible or rigid tube.
[0163]
[0164] The rolled back end 4106 is supporting using a tubing support 4110 having many similarities to those of the previous embodiments. Here the tubing support is shown with a spigot 412, having an inwards projection 4115 which forms and abutment for the end of the semi-flexible or rigid tube 4150.
[0165] In this embodiment no projections are provided on the underside of the spigot, as present in the embodiment of
[0166] As with previous embodiments a sleeve 4120 holds the flexible tube 4102 in its rolled back position. As shown the sleeve 4120 is secured to the tubing support 4110 by sleeve 4120 having a rim 4128 which clips over a step 4124 provided on the lip 4114 on the tubing support 4110. This is as described in the embodiment of
[0167] As in previous embodiments the rolled back end of the flexible tube 4102 creates a sealing surface 4106 which can be abutted against another sealing surface creating a sealed joint. One advantage of this system is that it enables the semi-flexible or rigid tube to be made from a lower grade of material, as the fluid will be passing through the silicone tubing, supported inside the semi-flexible or rigid tube.
[0168] Turning now to
[0169] This embodiment is very similar to that of
[0170] As shown a flexible tube, 4202, for example made from silicone, has been inserted inside a semi-flexible or rigid tube 4250. To create a sealing surface the end of the flexible tube 4202 is rolled back over itself and the semi-flexible or rigid tube. The rolled back end is supporting using a tubing support 4210 very similar to those of the previous embodiments, having a spigot 4212 and a lip 4214. The flexible tube 4202 is rolled back over the semi-flexible or rigid tube 4250 and the tubing support 4210.
[0171] As with previous embodiments a sleeve 4220 holds the flexible tube 4202 in its rolled back position. As shown the sleeve 4220 is secured to the tubing support 4210 by mating screw threads; a screw thread 4224 on the sleeve 4220 and a mating screw thread 4228 on the lip of the tubing support 4210.
[0172] As in previous embodiments the rolled back end of the flexible tube 4202 creates a sealing surface 4206 which can be abutted against another sealing surface creating a sealed joint.
[0173] As noted, the apparatus and method of the present invention can be used in building a bio-disposable system, for example for batch production, semi-permanent production, experimental or testing systems.
[0174] Such systems typically include a valve, and such a valve can be provided using the apparatus of the invention.
[0175] The semi-flexible to rigid tubing of
[0176]
[0177] The connection between the tubing support 510 and sleeve 520 is as described with reference to
[0178] Provided between the rolled back ends 504 of the tube 502 is a clamp 550. The clamp can be any type of clamp that is capable of compressing the tube so that there can be no flow long the tube 502, and of incrementally restricting the flow along the tube.
[0179] As shown the clamp is provided with a seat 552 on which the tube 502 sits, two upright members 554 extending from either end of the seat 552, and a compression member 556, able to move up and down the upright members 554 to which it is connected. The clamp also includes a top member 558 fixedly connected to the tops of the upright members 554. Finally, the clamp includes a screw member 560 joined to the compression member 556. The screw member 560 comprises a screw thread 562 along its length, which mates with a screw thread in an aperture 564 in the top member 558, and a handle 566 for rotation of the screw member 560.
[0180] The tube 502 is positioned on the seat 552 and between the upright members 554 and compression member 556. On rotation of the handle 566, the compression member 556 is moved down along the upright members 554 towards the seat. As it moves it restricts the internal volume of the tube 502, restricting the flow. On continued turning of the handle, the restriction member 556 compresses the tube 502 against the seat 552, urging opposite sides of the tube against each other, and completely preventing any flow along the tube. As the tube 502 is a flexible tube, it will conform to the shape of the seat and compression member, which are designed to enable complete compression of the tube. Equally, on turning of the handle the other way, the compression member is lifted away from the seat, allowing flow through the tube. Such clamps are well known, and other types of clamp could also be used.
[0181] In addition, bio-disposable systems often require an end cap, and this can also be provided using the apparatus of the invention. As shown in
[0182] As shown the end cap 601 comprises a tubing support 610 and a sleeve 620 holding a sheet of flexible material 602. Thus, the sheet 602 is held between the tubing support and the sleeve 620 as previously described. This enables the support/sleeve combination to be connected to another support/sleeve combination as described above. In addition, this arrangement also provides a closed, sealing end 606.
[0183] Within the tubing support 610 is provided a bung 650. This bung 650 may be separate from the tubing support 610, but sized for an interference fit therein, providing a closed structure. Alternatively, the bug 650 can be moulded into the tubing support 610 on manufacture. The bung 650 includes an end 652 sized to fit within the tubing support 610, and another end 654 shaped as a handle. The handle can used to position the bung (where provided separately from the tubing support 610, and to manipulate the end cap 601 as a whole.
[0184] While the shape of the bung 650 is shown as shaped for finger hold, including a fitting end 652 and a handle end 655, the shape of the handle end 655 may vary. For example, the handle may be an extension of the fitting end 565, with parallel sides.
[0185] Such an end cap can be used to seal off an end of a tube or connection.
[0186] Such connections between tubes can be used in many situations. The ability to seal a tube by abutting a sealing further created by its end reduces the number of materials that any fluid passing through the tube must contact, reducing the risk of contamination, and also reducing non-flow areas in which reduce the flow efficiency of the tube and in which contaminants can collect.