COUPLING ASSEMBLY FOR USE IN A PERSONAL CARE APPLIANCE

Abstract

For releasably coupling a body and a head of a personal care appliance, a coupling assembly is provided which comprises a coupling element and a retaining member. One of the coupling element and the retaining member comprises at least one cam element (55) and another of the coupling element and the retaining member comprises at least one notch (46). Both the cam element (55) and the notch (46) have two oppositely sloped surfaces (48; 57). In a coupled position of the coupling assembly, the cam element (55) and the notch (46) only contact each other at two sides through their sloped surfaces (48; 57) at the position of a contact portion (55a) at a base of the cam element (55) and an associated contact portion (46a) of the notch (46) at an open side of the notch (46).

Claims

1. A coupling assembly configured to be used in a personal care appliance at an interface between a body and a head of the personal care appliance for releasably coupling the body and the head, wherein the coupling assembly comprises a coupling element and a retaining member having a receiving space which is configured to receive and accommodate the coupling element, wherein one of the coupling element and the retaining member comprises at least one cam element projecting in a direction of a central axis of the coupling assembly and another of the coupling element and the retaining member comprises at least one notch which is configured to receive and accommodate the at least one cam element so as to constitute at least one coupling combination, wherein, in a peripheral direction about the central axis, the at least one cam element has two oppositely sloped surfaces converging in a direction from a base to a furthest projecting end of the at least one cam element, and the at least one notch has two oppositely sloped surfaces converging in a direction from an open side to a deepest side of the at least one notch so as to allow release of a coupled position of the coupling assembly on the basis of a rotation of the coupling element and the retaining member with respect to each other about the central axis, and wherein, in the at least one coupling combination, the cam element and the notch are configured to leave space between them at the position of a furthest projecting non-contact portion of the cam element and an associated deepest non-contact portion of the notch and to only contact each other at two sides through their sloped surfaces at the position of a less projecting contact portion of the cam element and an associated less deep contact portion of the notch in the coupled position of the coupling assembly.

2. The coupling assembly according to claim 1, wherein, in the at least one coupling combination, each of the sloped surfaces of at least one of the cam element and the notch comprises at least two portions which are different as far as their sloping orientation is concerned.

3. The coupling assembly according to claim 1, wherein, in the at least one coupling combination, at least in the non-contact portion of the cam element and the associated non-contact portion of the notch, the two oppositely sloped surfaces of the cam element converge more strongly than the two oppositely sloped surfaces of the notch.

4. The coupling assembly according to claim 1, wherein, in the at least one coupling combination, a dimension of the non-contact portion of the cam element in the direction of the central axis is smaller than a dimension of the associated non-contact portion of the notch in the direction of the central axis.

5. The coupling assembly according to claim 1, wherein, in the direction of the central axis, a dimension of the contact portion of the cam element is smaller than a dimension of the non-contact portion of the cam element, and a dimension of the contact portion of the notch is smaller than a dimension of the non-contact portion of the notch.

6. The coupling assembly according to claim 1, comprising a biasing mechanism which is configured to exert a force acting in the direction of the central axis to bias the coupling element inward in the retaining member.

7. The coupling assembly according to claim 1, comprising a snap connection mechanism which is configured to provide a snap connection at an interface of the coupling element and the retaining member in the coupled position of the coupling assembly, and which includes at least one set of a snap connection area and a resilient snap connection element which is configured to engage with the snap connection area.

8. The coupling assembly according to claim 1, wherein the retaining member comprises a spring element which is at least partially located in the receiving space.

9. The coupling assembly according to claim 8, wherein the spring element is generally U-shaped, including a basis and two legs extending from the basis, and wherein at least a portion of each of the legs is located in the receiving space.

10. The coupling assembly according to claim 8, wherein the coupling element is provided with at least two indentations which are configured to receive and accommodate at least two portions of the spring element so as to allow the spring element to engage with the coupling element in the coupled position of the coupling assembly.

11. The coupling assembly according to claim 1, including two cam elements and two notches, wherein, in the peripheral direction about the central axis, one of the cam elements and one of the notches are small relative to another of the cam elements and another of the notches so as to realize a coupling combination of a cam element and a notch of relatively small size and a coupling combination of a cam element and a notch of relatively large size in the coupling assembly.

12. The coupling assembly according to claim 11, wherein the two cam elements and the two notches, respectively, are diametrically opposed to each other about the central axis.

13. A personal care appliance comprising a body, a head and a coupling assembly according to claim 1, wherein the coupling assembly is located at an interface between the body and the head for releasably coupling the body and the head.

14. The personal care appliance according to claim 13, wherein the coupling element of the coupling assembly is included in the head, and wherein, in the coupled position of the coupling assembly, the head is solely supported by the coupling element.

15. The personal care appliance according to claim 13, being a shaving appliance, wherein the head is configured to support at least two rotary shaving units.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The invention will now be explained in greater detail with reference to the figures, in which equal or similar parts are indicated by the same reference signs, and in which:

[0022] FIG. 1 diagrammatically shows a side view of a shaving appliance according to an embodiment of the invention including a body, a head and a coupling assembly at an interface between the body and the head;

[0023] FIG. 2 diagrammatically shows a perspective view of a body component of the shaving appliance incorporating a retaining member of the coupling assembly;

[0024] FIG. 3 diagrammatically shows a top view of the body component;

[0025] FIG. 4 diagrammatically shows a perspective view of a head component of the shaving appliance incorporating a coupling element of the coupling assembly;

[0026] FIG. 5 diagrammatically shows a bottom view of the head component;

[0027] FIG. 6 diagrammatically shows a perspective view of a spring element of the coupling assembly;

[0028] FIG. 7 diagrammatically shows an exploded view of the configuration including the body component, the head component and the spring element, wherein the body component is depicted in longitudinal section; and

[0029] FIG. 8 illustrates the nature of contact between the coupling element and the retaining member at the position of a cam element of the coupling element and a notch of the retaining member in the coupled position of the coupling assembly.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] FIG. 1 shows a shaving appliance 1, which is a practical example of a personal care appliance according to the invention. The shaving appliance 1 comprises a body 2 which is intended to be taken hold of by a user of the shaving appliance 1, and a head 3 which is intended to be pressed against a skin area to be subjected to a shaving action. In FIG. 1, the shaving appliance 1 is shown in a normal orientation, and in the following, indications such as top and bottom are to be understood in the context of the normal orientation.

[0031] At a top side, the body 2 includes a body component 4. At a bottom side, the head 3 includes a head component 5, and at a top side, the head 3 includes a number of rotary shaving units 6, the number being three in the shown example. The shaving appliance 1 further comprises a coupling assembly 10 which is located at an interface between the body 2 and the head 3 for releasably coupling the body 2 and the head 3. A central axis of the coupling assembly 10 is shown as a dash-dot line 11 in FIG. 1. On the basis of the presence of the coupling assembly 10, a user is enabled to remove the head 3 from the body 2, which may be done for various reasons such as a need to service and/or clean the head 3, a need to replace the head 3 by a head of another type, etc.

[0032] The body component 4 is separately shown in FIGS. 2 and 3, whereas the head component 5 is separately shown in FIGS. 4 and 5. The head component 5 includes a head plate 51 and a coupling element 52 extending downwardly from the head plate 51, whereas the body component 4 includes a body plate 41 and a retaining member 42 extending upwardly from the body plate 41, the retaining member 42 having a receiving space 43 which is configured to receive and accommodate the coupling element 52. Both the coupling element 52 and the retaining member 42 are part of the coupling assembly 10. Hence, in the shown example, one part of the coupling assembly 10 is incorporated in the body 2 through the body component 4, and another part of the coupling assembly 10 is incorporated in the head 3 through the head component 5.

[0033] The coupling element 52 comprises a hollow cylinder 53 having substantially circular inner and outer peripheries. Among other things, the hollow cylinder 53 is suitable for allowing a drive shaft (not shown) which is configured to drive the rotary shaving units 6 to extend through the coupling element 52. At the outer periphery of the hollow cylinder 53, two cam elements 54, 55 of different size are arranged, namely a relatively small cam element 54 and a relatively large cam element 55. The cam elements 54, 55 are positioned so as to project downwardly from the head plate 51 and have a certain thickness on the outer periphery of the hollow cylinder 53, while extending in both a direction of the central axis 11 of the coupling assembly 10, which coincides with the central axis of the hollow cylinder 53, and a peripheral direction about the central axis 11. In the following, for the sake of clarity, a dimension of the cam element 54, 55 in the direction of the central axis 11 will be referred to as length of the cam element 54, 55, whereas a dimension of the cam element 54, 55 in the peripheral direction about the central axis 11 will be referred to as peripheral width of the cam element 54, 55. Advantageously, the size difference between the cam elements 54, 55 involves both a difference in length and a difference in peripheral width.

[0034] In the shown example, the cam elements 54, 55 are diametrically opposed to each other about the central axis 11. In the peripheral direction about the central axis 11, each of the cam elements 54, 55 has two oppositely sloped surfaces 56, 57 converging in a direction from a base to a furthest projecting end of the cam element 54, 55. Hence, the cam elements 54, 55 have a largest peripheral width at a position near the head plate 51 and a smallest peripheral width at a most downward position.

[0035] The retaining member 42 comprises a hollow cylinder 44 having an inner diameter which is chosen such that the hollow cylinder 44 of the retaining member 42 is capable of encompassing the hollow cylinder 53 of the coupling element 52. In a top end of the hollow cylinder 44, two notches 45, 46 of different size are arranged, namely a relatively small notch 45 and a relatively large notch 46. The notches 45, 46 have a dimension in both a direction of the central axis 11 of the coupling assembly 10, which coincides with the central axis of the hollow cylinder 44, and a peripheral direction about the central axis 11. In the following, for the sake of clarity, the dimension of the notch 45, 46 in the direction of the central axis 11 will be referred to as depth of the notch 45, 46, whereas the dimension of the notch 45, 46 in the peripheral direction about the central axis 11 will be referred to as peripheral width of the notch 45, 46. Advantageously, the size difference between the notches 45, 46 involves both a difference in depth and a difference in peripheral width.

[0036] In the shown example, the notches 45, 46 are diametrically opposed to each other about the central axis 11. In the peripheral direction about the central axis 11, each of the notches 45, 46 is delimited by two oppositely sloped surfaces 47, 48 converging in a direction from an open side to a deepest side of the notch 45, 46. Hence, the notches 45, 46 have a largest peripheral width at a most upward position and a smallest peripheral width at a most downward position.

[0037] At the position of the notches 45, 46, the retaining member 42 is equipped with curved strips 21, 22 which are arranged so as to cover portions of the hollow cylinder 44 including the notches 45, 46, like hollow cylinder parts having an inner diameter which is about the same as an outer diameter of the hollow cylinder 44. In this configuration, the notches 45, 46 are delimited in an outer radial direction. The curved strips 21, 22 or similar portions of the retaining member 42 may be integrated with the other portions of the retaining member 42. In particular, the body component 4 may be provided as a single integral entirety, and the same is applicable to the head component 5.

[0038] Besides the coupling element 52 and the retaining member 42, the coupling assembly 10 comprises a spring element 15. The spring element 15 is separately shown in FIG. 6. In the shown example, the spring element 15 is generally U-shaped, including a basis 16 and two legs 17 extending from the basis 16. The spring element 15 is intended to be arranged on the body component 4 at a position on the body plate 41. The hollow cylinder 44 is provided with elongated openings 23, 24 extending at a lowest level of the hollow cylinder 44 in portions of the hollow cylinder 44 which are diametrically opposed to each other about the central axis 11 and which are left uncovered by the curved strips 21, 22. Further, the curved strips 21, 22 are arranged such that space is present between a bottom side of the curved strips 21, 22 and the body plate 41. In the assembled state of the body component 4 and the spring element 15, the base 16 of the spring element 15 is located in the space between the curved strip 21 delimiting the relatively small notch 45 and the body plate 41, and the legs 17 of the spring element 15 partially extend through the receiving space 43 at the position of the elongated openings 23, 24.

[0039] The spring element 15 has a function in securing the coupled position of the coupling assembly 10. The coupling element 52 is provided with two elongated indentations 31, 32 at appropriate positions on the hollow cylinder 53. In the shown example, the elongated indentations 31, 32 are shaped like a groove having a concavely curved surface in cross-section, as can be seen in FIG. 7. In the coupled position of the coupling assembly 10, the elongated indentations 31, 32 of the coupling element 52 are at the position where the legs 17 of the spring element 15 partially extend through the receiving space 43 of the retaining member 42. Thus, it is achieved that portions of the legs 17 of the spring element 15 are accommodated in the elongated indentations 31, 32 of the coupling element 52, whereby the spring element 15 is made to act on the coupling element 52 such that the coupling element 52 is subjected to a pulling force acting in a downward direction, i.e. a direction towards the body 2.

[0040] When the body 2 and the head 3 are separated from each other and a user desires to establish a coupling between them, the user moves the body 2 and the head 3 towards each other in such a way that the coupling element 52 is eventually inserted in the receiving space 43 of the retaining member 42. In the process, the user is supposed to make sure that the relatively small cam element 54 and the relatively small notch 45 are at least roughly at positions for engaging with each other, and also that the relatively large cam element 55 and the relatively large notch 46 are at least roughly at positions for engaging with each other when the body 2 and the head 3 are moved towards each other. Due to the fact that the cam elements 54, 55 have sloped surfaces 56, 57 and the notches 45, 46 have sloped surfaces 47, 48 as well, there is no need for a user to exactly align the cam elements 54, 55 and the notches 45, 46 in the peripheral direction about the central axis 11. In the case of a deviation in the peripheral direction about the central axis, the appropriate sloped surfaces 47, 48; 56, 57 slide along each other as long as the body 2 and the head 3 are moved towards each other and thereby automatically realize a final configuration in which the cam elements 54, 55 are exactly in place in the notches 45, 46. For example, the design of the coupling element 52 and the retaining member 42, particularly the shape and the dimensions of the cam elements 54, 55 and the notches 45, 46 may be chosen such that a deviation of as large as 20° in the peripheral direction about the central axis 11 from the aligned position is allowed. The process of establishing the coupling ends when the cam elements 54, 55 are exactly in place in the notches 45, 46, as mentioned, and when the legs 17 of the spring element 15 have snapped in the indentations 31, 32 of the coupling element 52.

[0041] On the basis of the fact that two sets/coupling combinations of cam elements 54, 55 and notches 45, 46 of different size are present in the coupling assembly 10, a possibility of wrong placement of the body 2 and the head 3 with respect to each other is eliminated.

[0042] When at a later stage the user desires to decouple the head 3 from the body 2, he/she is supposed to do so by exerting forces on the head 3 and the body 2 aimed at pulling the head 3 and the body 2 apart. In the process, the user is allowed to twist the head 3 and the body 2 with respect to each other, which actually helps in decoupling the coupling element 52 from the retaining member 42.

[0043] With reference to FIG. 8, further details of the design of the cam elements 54, 55 and the notches 45, 46 are explained. FIG. 8 relates to the coupled position of the coupling assembly 10 and shows outlines of the relatively large cam element 55 and the relatively large notch 46, which does not alter the fact that a similar figure is applicable to a coupling combination of the relatively small cam element 54 and the relatively small notch 45. FIG. 8 particularly illustrates the fact that in the coupling position of the coupling assembly 10, the cam element 55 and the notch 46 contact each other only at the position of their sloped surfaces 48; 57, and that the contact is not along the entire area of the sloped surfaces 48; 57 but along a limited area of the sloped surfaces 48; 57 instead. Apart from that, space is present between the cam element 55 and the notch 46. Hence, a contact portion 46a; 55a and a non-contact portion 46b; 55b are distinguished in both the notch 46 and the cam element 55. A virtual line separating the contact portion 46a; 55a and the non-contact portion 46b; 55b of the notch 46 and the cam element 55, respectively, is shown in FIG. 8 as a dotted line.

[0044] In the shown example, a length of the contact portion 55a of the cam element 55 is smaller than a length of the non-contact portion 55b of the cam element 55. Likewise, a length of the contact portion 46a of the notch 46 is smaller than a length of the non-contact portion 46b of the notch 46. Further, the length of the non-contact portion 55b of the cam element 55 is smaller than the length of the non-contact portion 46b of the notch 46.

[0045] The contact portion 55a of the cam element 55 is located at a base side of the cam element 55 and may therefore be denoted as a less projecting portion of the cam element 55, whereas the non-contact portion 55b of the cam element 55 is a more projecting portion of the cam element 55. Likewise, the non-contact portion 46b of the notch 46 is a deepest portion of the notch 46, whereas the contact portion 46a of the notch 46 is a less deep portion of the notch 46. In the shown example, it is achieved that in the coupling position of the coupling assembly 10, the sloped surfaces 48; 57 of the notch 46 and the cam element 55, respectively, only contact each other through limited areas on the basis of a multi-angled design of the sloped surfaces 48 of the notch 46, according to which each of the sloped surfaces 48 of the notch 46 comprises two portions 48a, 48b of different sloping orientation. The sloping orientation of the sloped surfaces 48; 57 of the notch 46 and the cam element 55, respectively, is practically the same at the position of the contact portion 46a, 55a of the notch 46 and the cam element 55, respectively, whereas the sloping orientation of the sloped surfaces 48; 57 of the notch 46 and the cam element 55, respectively, is different at the position of the non-contact portion 46b, 55b of the notch 46 and the cam element 55, respectively. In other words, in the contact portion 46a, 55a of the notch 46 and the cam element 55, respectively, the sloped surfaces 48; 57 of the notch 46 and the cam element 55, respectively, converge to a similar extent, whereas in the non-contact portion 46b, 55b of the notch 46 and the cam element 55, respectively, the sloped surfaces 57 of the cam element 55 converge more strongly than the sloped surfaces 48 of the notch 46.

[0046] On the basis of the above-described configuration of the coupling assembly 10, a number of advantages are obtained, including advantages of improvement of coupling stability. In particular, on the basis of the particular design of the notches 45, 46 and the cam elements 54, 55 with the contact portion 46a and the non-contact portion 55a, not even the slightest mutual movement in the peripheral direction about the central axis 11 is allowed. This is all the more so in a situation in which a force acting in the direction of the central axis 11 to pull the coupling element 52 inward in the retaining member 42 is applied, for example through the establishment of a snap connection between the coupling element 52 and the retaining member 42, as described in the foregoing. Also, coupling stability in a plane to which the central axis 11 is perpendicular is improved, namely a direction along a left-right line l.sub.1 in the plane which is perpendicular to a direction along a back-forth line l.sub.2 in the plane intersecting the notches 45, 46 and the cam elements 54, 55 at a central position, wherein it is noted that both the left-right line l.sub.1 and the back-forth line l.sub.2 can be seen in FIGS. 3 and 5.

[0047] When it comes to coupling stability about an axis extending in the direction of the back-forth line l.sub.2, it is noted that each set of sloped surfaces 47, 48 of the notches 45, 46 creates a pivot point defined by the crossing of normal forces acting on the sloped surfaces 47, 48 in the contact portion 46a of the notches 45, 46. The two pivot points of the two notches 45, 46 define a pivot axis extending in the direction of the back-forth line l.sub.2. The head component 5 can translate along and rotate about this pivot axis with respect to the body component 4. In order to have optimal stability about the pivot axis, the size of the notches 45, 46 comes into play. The larger the notch 45, 46, the further away is the pivot point mentioned earlier, i.e. the pivot point which is defined by the crossing of the normal forces acting on the sloped surfaces 47, 48 in the contact portion 46a of the notches 45, 46. A large distance to the pivot axis results in a higher momentum of the friction forces involved in the contact about the pivot axis. Thus, especially in view of the fact that a relatively large notch 46 is included in the coupling assembly 10, it is achieved that the head component 5 can be kept in a stable position with respect to the body component 4.

[0048] Translation of the head component 5 along the pivot axis with respect to the body component 4 is eliminated on the basis of the fact that two notches 45, 46 of different peripheral width are applied in the coupling assembly 10. Due to the difference of the peripheral width, an asymmetric distribution of forces in the direction of the back-forth line l.sub.2 is obtained, such that a resulting force acts in a direction towards the relatively small notch 45.

[0049] Concluding, on the basis of the various features of the coupling assembly 10, it is achieved that a coupling between the body component 4 and the head component 5 can be obtained which is firm and secure on the one hand, with maximum coupling stability, and which can easily be released on the other hand. Further, the coupling assembly 10 is robust for misuse, as a user is helped in correctly positioning the body component 4 and the head component 5 with respect to each other on the basis of the differently sized sets/coupling combinations of cam elements 54, 55 and notches 45, 46, and the user is allowed to not only move the body component 4 and the head component 5 in an axial direction, but also to twist the body component 4 and the head component 5 with respect to each other.

[0050] It will be clear to a person skilled in the art that the scope of the invention is not limited to the examples discussed in the foregoing, but that several amendments and modifications thereof are possible without deviating from the scope of the invention as defined in the attached claims. It is intended that the invention be construed as including all such amendments and modifications insofar they come within the scope of the claims or the equivalents thereof. While the invention has been illustrated and described in detail in the figures and the description, such illustration and description are to be considered illustrative or exemplary only, and not restrictive. The invention is not limited to the disclosed embodiments. The drawings are schematic, wherein details which are not required for understanding the invention may have been omitted, and not necessarily to scale.

[0051] Variations to the disclosed embodiments can be understood and effected by a person skilled in the art in practicing the claimed invention, from a study of the figures, the description and the attached claims. In the claims, the word “comprising” does not exclude other steps or elements, and the indefinite article “a” or “an” does not exclude a plurality. Any reference signs in the claims should not be construed as limiting the scope of the invention.

[0052] Elements and aspects discussed for or in relation with a particular embodiment may be suitably combined with elements and aspects of other embodiments, unless explicitly stated otherwise. Thus, the mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

[0053] The terms “comprise” and “include” as used in this text will be understood by a person skilled in the art as covering the term “consist of”. Hence, the term “comprise” or “include” may in respect of an embodiment mean “consist of”, but may in another embodiment mean “contain/have/be equipped with at least the defined species and optionally one or more other species”.

[0054] In the shown example, the retaining member 42 of the coupling assembly 10 is integrated in the body component 4, whereas the coupling element 52 of the coupling assembly 10 is integrated in the head component 5. It will be understood that this is not essential and that it can be the other way around, to mention one of a number of alternatives covered by the invention which can be readily conceived by a person skilled in the art.

[0055] Notable aspects of the invention can be summarizes as follows. For releasably coupling a body 2 and a head 3 of a personal care appliance 1, a coupling assembly 10 is provided which comprises a coupling element 52 and a retaining member 42 having a receiving space 43 which is configured to receive and accommodate the coupling element 52. One of the coupling element 52 and the retaining member 42 comprises at least one cam element 54, 55 and another of the coupling element 52 and the retaining member 42 comprises at least one notch 45, 46 which is configured to receive and accommodate the at least one cam element 54, 55 so as to constitute at least one coupling combination. Both the at least one cam element 54, 55 and the at least one notch 45, 46 have two oppositely sloped surfaces 47, 48; 56, 57. In the at least one coupling combination, in a coupled position of the coupling assembly 10, the cam element 54, 55 and the notch 45, 46 only contact each other at two sides through their sloped surfaces 47, 48; 56, 57 at the position of a contact portion 55a at a base of the cam element 54, 55 and an associated contact portion 46a of the notch 45, 46 at an open side of the notch 45, 46.