Personal vaporizer having a heating element with multiple surfaces
11730201 · 2023-08-22
Assignee
Inventors
Cpc classification
A24F40/42
HUMAN NECESSITIES
H05B2203/007
ELECTRICITY
International classification
Abstract
A personal vaporizer includes a heating element having a generally upside-down cup shape. An air warming space is defined within the cup shape, and intake air is delivered into the air warming space. Vaporization media is delivered adjacent a top wall of the heating element. The heating element warms the vaporization media so that it flows downwardly along a side wall of the heating element. The side wall of the heating element is heated sufficient to atomize the vaporization media. Warmed intake air from the air warming space is drawn through the atomized media, forming a vapor that can be inhaled by a user.
Claims
1. A personal vaporizer, comprising: an atomizer module having an atomizer bowl opening toward a top end and defining a bowl space; a heating element disposed within the atomizer bowl, the heating element having a top wall and a side wall extending downwardly from the top wall, the side wall being tubular, an air warming space defined within the heating element, the heating element configured to atomize a vaporization media when actuated; and a vaporization space defined between the side wall and the atomizer bowl, the vaporization media disposed in the vaporization space on a first surface of the side wall; wherein when the heating element is actuated and air is drawn through the vaporizer, the intake air is drawn into the air warming space and along a second surface of the side wall before flowing into the vaporization space.
2. The personal vaporizer of claim 1 additionally comprising a mouthpiece module releasably connectable to the atomizer module, the mouthpiece module comprising a media carrier adapted to carry the vaporization media, wherein when the mouthpiece module is connected to the atomizer module, the vaporization media carried by the media carrier is immediately adjacent a top surface of the heating element.
3. The personal vaporizer of claim 2, wherein the heating element is configured to, when actuated, melt but not atomize vaporization media upon the top surface so that the melted vaporization media flows off of the top surface to the first surface of the side wall in the vaporization space, and wherein the heating element is configured so that, when actuated, vaporization media at and adjacent the first surface of the side wall is atomized.
4. The personal vaporizer of claim 1, wherein the heating element is configured to be hotter along the tubular side wall than along the top wall.
5. The personal vaporizer of claim 4, wherein a bottom wall of the atomizer bowl comprises an air aperture configured to direct intake air into the air warming space.
6. The personal vaporizer of claim 5, wherein an elongated air guide extends through the bottom wall of the atomizer bowl, the air aperture being formed by the elongated air guide, and wherein a side wall of the elongated air guide extends proximally from the bottom wall of the atomizer bowl.
7. The personal vaporizer of claim 5, wherein a plurality of spaced apart blocks extend proximally from the bottom wall of the atomizer bowl, and wherein a distal end of the heating element side wall rests upon the blocks, and wherein a fluid path is defined through spaces between the spaced apart blocks.
8. A method of vaporizing a vaporization media, comprising: applying the vaporization media onto a first surface of a heating element; actuating the heating element to warm the first surface so that the vaporization media on the first surface of the heating element is melted but not atomized, so that the melted vaporization media flows to a second surface of the heating element; and actuating the heating element to heat the second surface sufficiently so that the vaporization media on the second surface is atomized.
9. The method of claim 8, additionally comprising directing an input air flow across a third surface of the heating element while the heating element is actuated so as to warm the input air, then directing the input air across the second surface and through the atomized vaporization media.
10. The method of claim 9, wherein the heating element has a first portion and a second portion, and wherein the first surface and the third surface are on the first portion and on opposite sides of the first portion, and wherein the second surface is on the second portion.
11. The method of claim 10, wherein when the heating element is actuated, the second portion is hotter than the first portion.
12. The method of claim 11, wherein the first portion comprises a transverse wall and the second portion comprises a side wall that is tubular and which extends from the transverse wall so that a space is defined by the transverse wall and the side wall.
13. The method of claim 12, wherein the third surface is disposed within the space.
14. The method of claim 13 comprising directing a flow of intake air into the space.
15. A method of vaporizing a vaporization media, comprising: actuating a heating element having a first surface and a second surface so that -a the vaporization media on the second surface is atomized, the heating element comprising a transverse wall and a side wall extending from the transverse wall so that a space is defined within the transverse wall and side wall, the second surface being outside of the space; drawing an input air across the first surface so that heat from the first surface warms the input air; and after the air has been warmed, drawing the input air across the second surface and through the atomized vaporization media; wherein no vaporization media is on the first surface.
16. The method of claim 15, additionally comprising changing a flow path direction of the input air more than 90° between the first surface and the second surface.
17. The method of claim 15, wherein an air warming space is defined within the space, and the first surface is within the air warming space.
18. The method of claim 17, comprising the vaporization media being in direct contact with the second surface.
19. The method of claim 15, wherein and the second surface is arranged on the heating element side wall on a side opposite the air warming space.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION
(27) With initial reference to
(28) The battery module 32 preferably comprises a rechargeable battery pack actuable via a button 34 that communicates inputs to an electronic controller enclosed within the module case. The controller can include electronic circuitry configured to detect button inputs and interpret such inputs so as to control how and when electric current is delivered by the battery module 32.
(29) The vaporizer 30 preferably comprises an upper, or proximal, end 36 and a lower, or distal, end 38. An atomizer module 40 extends proximally from the lower end 38. A battery mount 42 at the distal end 38 of the atomizer module 40 preferably is configured to engage a proximal mount boss of the battery module 32. A mouthpiece module 44 is detachably attached to the atomizer module 40 and extends proximally therefrom to the proximal end 36 of the vaporizer 30.
(30) With additional reference to
(31) In the illustrated embodiment, a check valve 70 is disposed distal of the air guide 60. The illustrated check valve 70 preferably resembles and operates in a manner similar to embodiments discussed in Applicant's US 2016/0183596 (the '596 publication), which also describes additional structure relevant to personal vaporizers, and which is also incorporated by reference herein in its entirety. The illustrated check valve 70 comprises an electrically conductive body comprising a connector pin 74 that extends distally of a base pin 76 defined at a distal end of the atomizer case 52. The atomizer case 52 preferably also is electrically conductive, and an insulating sleeve 78 preferably electrically insulates the atomizer case 52 from the conductive check valve 70. Preferably, the connector pin 74 and base pin 76 are configured so that when the vaporizer 30 is attached to the battery module mount boss, the connector pin 74 and base pin 76 engage opposite poles of the battery module 32.
(32) As noted above, the bowl side wall 54 and bottom wall 56 preferably define the bowl space 58 therewithin. In the illustrated embodiment, a heating element 80 is arranged in the bowl space 58. The illustrated heating element 80 is formed with an inverted cup shape defined by a tubular side wall 82, a top wall 84, and an open distal end. An air warming space 86 is defined within the heating element 80, and the air guide 60 extends into and opens into the air warming space 86.
(33) The illustrated heating element 80 is made of a ceramic and/or other heat-conductive material into which a heating wire is embedded, preferably in a coiled configuration. In a preferred embodiment, the heating wire comprises a resistance wire that is configured to generate substantial heat when electric current flows therethrough. A first wire end 93 and a second wire end 95 extend from distal ends of the side wall. When an electric current is applied between the first and second wire ends 93, 95, the heating element 80 is actuated. In some embodiments, the heating coil is embedded only within the side wall 82 so that the highest heat intensity is applied at the side wall 82. In some embodiments a portion of the heating wire may be embedded within the top wall 84, but at a much lower density than in the side wall 82 so that the maximum temperature of the heating element 80 is located along the side wall 82 and the top wall 84 generally is not as hot as the side wall 82.
(34) As best shown in
(35) The distal surface of the heating element 80 rests upon the blocks 90. As such, the spaces 92 between blocks 90 define a pathway for air A within the air warming space 86 to pass between the side wall 82 distal surface and the bottom surface 56 of the bowl 50. Environmental air A can be drawn through the check valve 70 and flow proximally through the bowl bottom wall aperture and elongated air guide 60 into the air warming space 86, in which it is warmed and redirected 180° so as to flow distally between the heating element side wall 82 and the air guide 60 towards the bottom wall 56 of the bowl 50, and further through the spaces 92 between blocks 90 into a vaporization space 100 defined between the side wall 82 of the heating element 80 and the side wall of the bowl 50.
(36) The illustrated mouthpiece module 44 comprises an elongated mouthpiece body 104 through which a longitudinally-extending mouthpiece passage 106 is formed. A vapor outlet 108 opens at the proximal end of the mouthpiece body 104. A mouthpiece connector 110 is disposed in a distal portion of the mouthpiece body 104 and terminates at a media connector 112 which, in the illustrated embodiment, is a threaded connector. A plurality of redirect passages 114 immediately proximal of the media connector 112 and distal of the mouthpiece connector 110 extend in directions transverse to the mouthpiece passage. The redirect passages 114 communicate with the mouthpiece passage 106.
(37) A media carrier 120 is releasably attachable to the media connector. In the illustrated embodiment, the media carrier 120 comprises a threaded proximal connector adapter 122 to be threaded onto the media connector 112. Distal of the proximal connector adapter 122, the illustrated media carrier 120 has a tapered tab shape and terminates at a tip 124.
(38) A mouthpiece receiver 126 is disposed within the atomizer case 52 proximal of the bowl 50. The mouthpiece connector 110 is sized to fit complementarity within the mouthpiece receiver 126 and comprises a pair of O-rings 128. As such, the mouthpiece connector 110 can be advanced into the mouthpiece receiver 126 so that the O-rings 128 sealingly engage the inner surface of the mouthpiece receiver 110 and hold the mouthpiece module 44 securely, though releasably, in place connected to the atomizer module 40 so that the mouthpiece passage 106 communicates with the bowl space 58 via the redirect passages 114. Also, when the mouthpiece module 44 is attached to the atomizer module 40, the media carrier 120 extends into the bowl space 58 so that the tip 124 of the media carrier 120 is immediately proximal of the top wall 84 of the heating element 80. A fluid pathway is thus established from air inlets of the check valve 70 through the air warming space 86 to the vaporization space 100 and further through the bowl space 58 past the media carrier 120 to and through the redirect passages 114 into the mouthpiece passage 106 and out the vapor outlet 108.
(39) With reference next to
(40) The atomizer module 40 comprises an atomizer case 52 enclosing a bowl 50, such as a heat-tolerant ceramic bowl 50 in which a surface of the bottom wall 56 and a surface of the side wall 54 define a bowl space 58. In the illustrated embodiment, an elongated tubular air guide 60 is integrally formed as part of the bowl 50 and defines an air pathway through the bottom wall aperture. The tubular air guide 60 comprises a plurality of spaced-apart slots 61 extending distally from its proximal end. Preferably, a plurality of spaced apart blocks 90 are configured to support an inverted cup-shaped heat element in the manner as discussed above.
(41) With additional reference to
(42) In accordance with one embodiment, once the vaporizer 30 is loaded with wax media M as depicted in
(43) With referenced next to
(44) In preferred embodiments, the heating element 80 emits heat not only from the outer surfaces of the side wall 82 and top wall 84 but also from the inner surfaces of such walls. Thus, air A is heated as it flows through the air warming space 86. Also, as depicted in the illustrated embodiment, the air flow path changes direction 180° within the air warming space 86, inducing a turbulent air flow enhancing distribution of air A within the air warming space 86 and increasing uniformity of warming. The warmed, turbulent air flows through the spaces 92 into the vaporization space 100 where it proceeds through atomized media M. Preferably, the airflow remains turbulent. Atomized media M becomes entrained in the air A so as to form a vapor V. The vapor makes its way upwardly through the bowl space 58, past the media carrier 120, to and through the redirect passages 114 and into the mouthpiece passage 106, from which it exits through the vapor outlet 108 and into the user's mouth.
(45) With reference next to
(46) In some embodiments, a wax container 140 as in
(47) With additional reference next to
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(49) With reference next to
(50) With reference next to
(51) In the embodiments discussed above, intake air enters the vaporizer 30 distal of the vaporization space 100. It is to be understood that, in additional embodiments, other configurations can be employed so that, for example, intake air enters the vaporizer 30 proximal of the vaporization space 100.
(52) The controller actuated by the button can employ a plurality of different methods and modes for directing electric current to the heating element 80. For example, in some embodiments, a first button push will supply only heat to warm, not atomize, the media, and a second button push supplies increased heat that is sufficient to atomize media within the vaporization space 100. In some embodiments, warming is accomplished only when the first button is being held down; in others, a single push triggers warming for a predetermined time and/or until a sensor within the vaporization space 100 has detected a preselected temperature for a predetermined time. In still other embodiments, a single button push triggers warming, and a double-push triggers atomization heat. Further, in some embodiments, a user can use the button and/or a remote computing device to access the controller and select aspects such as operation modes and selected temperatures.
(53) Although inventive subject matter has been disclosed in the context of certain preferred or illustrated embodiments and examples, it will be understood by those skilled in the art that the inventive subject matter extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. In addition, while a number of variations of the disclosed embodiments have been shown and described in detail, other modifications, which are within the scope of the inventive subject matter, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or subcombinations of the specific features and aspects of the disclosed embodiments may be made and still fall within the scope of the inventive subject matter. Accordingly, it should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed inventive subject matter. Thus, it is intended that the scope of the inventive subject matter herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims that follow.