Method and machine for forming cardboard boxes by gluing, computer program, and computer-readable device that has stored said program
11731384 ยท 2023-08-22
Assignee
Inventors
Cpc classification
B31B2100/00
PERFORMING OPERATIONS; TRANSPORTING
B31B2100/0024
PERFORMING OPERATIONS; TRANSPORTING
B31B50/062
PERFORMING OPERATIONS; TRANSPORTING
B31B50/626
PERFORMING OPERATIONS; TRANSPORTING
B31B50/006
PERFORMING OPERATIONS; TRANSPORTING
B31B50/44
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B50/00
PERFORMING OPERATIONS; TRANSPORTING
B31B50/44
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method to form cardboard boxes by gluing into a box-forming machine from sheets, said machine, a computer program with instructions for said machine to execute said method, and a computer-readable device that has stored said computer program. In this method, a stage of the movement of inserting a pintle into a mold starts with a controlling element when the position of a drag element of sheet to a delivery position, where you place a sheet aligned between said pintle and mold, it corresponds to a second intermediate position between a source position and said delivery position; and a stage of activation of a supplying actuator starts with a controlling element to supply a sheet subsequent to the source position, when the position of said drag element corresponds to a third intermediate position between said source position and said second position.
Claims
1. A method for forming cardboard boxes (B) by gluing in a box-forming machine (100) from sheets (S), comprising the steps of: (a) receiving, in a computer-programmable controller element (70), input values (CP1, CP2, CP3, CP4, CPS, CP6) for a given type and measurements of a box (B) to be formed sent from a user interface (73); (b) activating a supplying actuator (61) of a supplying mechanism, by the computer-programmable controller element (70), by sending an indicative signal from the computer-programmable controller element (70) to the supplying actuator (61), to supply a sheet (S) from an initial position where it is supported in a stacked sheet loader (60) to a source position; (c) moving a drag element (11) to drag the sheet (S), sending an indicative signal from the computer-programmable controller element (70) to a rotary motor (12) connected to the drag element (11), in a linear direction (T), associated with respective sheet positions (S), from the source position to a delivery position, wherein the sheet (S) is placed between a pintle (20) and a mold (30), with a plurality of forming elements (31), each activated by a respective actuator (32), arranged around a slot (33) wherein the pintle (20) is insertable; (d) reading the position of the drag element (11) associated with the position of the sheet (S) continuously moving the drag element, in the computer-programmable controller element (70); (e) activating glue injectors (51, 52, 53, 54, 55, 56), to deposit hot-glue cords (50) parallel to each other on the sheet (S) while moving the drag element, sending respective indicative signals from the computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of said drag element (11) read continuously coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CPS, CP6), of each of the glue injectors (51, 52, 53, 54, 55, 56), programmable and previously entered in the computer-programmable controller element; (f) moving the pintle (20) in a linear direction, from a position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to an inserted position, wherein the pintle (20) is inserted into a slot (33), sending an indicative signal from the computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer the pintle (20); (g) pressing, the pintle (20) in a linear direction to insertion, a portion of said sheet (S) arranged between the slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), wherein the pintle (20) and the mold (30) form the box by bending and bonding with glue and pressuring different parts of the sheet (S) with others; and (h) moving the pintle (20), to extraction in the opposite direction of insertion, by sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (41) of the pintle drive (40) configured to steer the pintle (20); wherein the moving of the pintle (20) in a linear direction to insertion is initiated by the computer-programmable controller element (70) when the position (P) of the drag element (11) read continuously corresponds to a second position (P2) between the source and delivery positions, with the second position (P2) defined by a programmable input value (P2x, TSx) previously entered by a user in the user interface (73); and wherein activating the supplying actuator (61) is initiated again by the computer-programmable controller element (70), in order to supply a sheet (S) after the previous sheet (S), when the position (P) of the drag element (11) corresponds to a third position (P3) between the source position and the second position (P2), with the third position (P3) defined by an input value (P3x, T6x) entered by a user in said user interface (73).
2. The method according to claim 1, wherein the rotary motor (12) turns in the same direction as the drag element (11), and is connected to an auger flexible transmission element (14) wherein the drag element (11) and another drag element (11) are mounted at opposite ends, by a signal sent from the computer-programmable controller element (70) to said rotary motor (12), moving the two drag elements (11) in the opposite direction of the linear drag direction (T), alternating between the source and delivery positions, synchronizing the moving of the drag element with movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a another sheet.
3. The method according to claim 2, wherein the second position (P2) is defined by an input value corresponding with a second programmable preset position (P2x) of the drag element (11), previously entered at the controller element.
4. The method according to claim 3, wherein the third position (P3) is defined by an input value corresponding with a third preset position (P3x) of the drag element (11), previously entered at the controller element.
5. The method according to claim 3, further comprising the steps of: utilizing the rotary motor (12) to move the drag element (11), based on a programmable preset desired speed indicator (Vx), introduced by a user in the user interface (73) prior to receiving a plurality of nonzero selectable speeds, sent from the computer-programmable controller element (70) which indicates signals to a motor speed controller (16) connected to the rotary motor (12); converting the indicated signals sent by the controller element (70) when the rotary motor (12) a moves the drag element, and continuously reading in the controller element (70) the positions of the drag element (11); and setting the position of the drag element (11) to a source value (P0) after each detection, in a drag element position detector (18), of the drag element (11) at the source position.
6. The method according to claim 3, further comprising the steps of: utilizing the rotary motor (12) to move the drag element (11), based on a programmable preset desired speed indicator (Vx), introduced by a user in the user interface (73) prior to receiving the plurality of nonzero selectable speeds, sent from the computer-programmable controller element (70) indicative signals to a motor speed controller (16) connected to the rotary motor (12) and to the rotational encoder (13); reading the signals received by the computer-programmable controller element (70) indicating the position of the drag element (11) from the rotational encoder (13).
7. The method according to claim 2, wherein said second position (P2) is defined by an operational value corresponding with a preset complementary time period (TSx), positioning the drag element (11) in said second position (P2) after having in said computer-programmable controller element (70) said preset complementary time period (TSx) of programmable duration, starting to count said preset complementary time period (TSx) after detecting, in said computer-programmable controller element (70), a position of the drag element (11) dragging the sheet (S) or a position at a front or rear of said sheet in a second previous position (P20), intermediate between said source position and said second position (P2).
8. The method according to claim 7, wherein said third position (P3) is defined by an operational value corresponding with a-preset auxiliary time period (T6x), positioning the drag element (11) in said third position (P3) after having in said computer-programmable controller element (70) said preset auxiliary time period (T6x) of programmable duration, starting to count said preset auxiliary time period (T6x) after detecting, in said computer-programmable controller element (70), a position of the drag element (11) dragging the sheet (S) or a position at a front or rear of said sheet in a third previous position (P30), intermediate between said source position and said third position (P3).
9. The method according to claim 2, further comprising the steps of: (a) detecting a change in the position of the pintle (20) from the position of extraction, receiving an indicative signal sent by a pintle position detector device (2, 8) in the computer-programmable controller element (70) and sending that to the rotary motor (41) and moving the pintle (20) in a linear direction to insertion; and (b) activating the actuators (32) of the forming elements (31), sending an indicative signal from the computer-programmable controller element (70) to the actuators (32), after counting in the controller element (70) for a preset secondary time period (T2x) previously entered at the controller element, starting to count the preset secondary time period (T2x) after detecting a change in the position of the pintle (20) from the position of extraction.
10. The method according to claim 9, wherein moving the drag element starts again, dragging a sheet (S) to a previous sheet (S), after the computer-programmable controller element (70) counts for a preset time period (T1x) of programmable duration previously entered in the controller element, after detecting a change in the position of the pintle (20); and further maintaining one of the drag elements (11) in the delivery position while counting a preset time period (T1x) of programmable duration by the computer-programmable controller element.
11. The method according to claim 10, wherein: the preset time period (T1x) begins to count regardless of whether the bending and bonding by the pintle (20) when moving the pintle (20) into the position of insertion or of extraction; and the bending and bonding by pressure and gluing of each of the parts of the sheet to be formed is carried out in its entirety after placing the sheet (S) in the position of delivery when moving the drag element and after activating the actuators (32).
12. The method according to claim 9, further comprising the steps of: (a) detecting the pintle (20) in the position of insertion, and an indicative signal sent by the pintle position detector device (2, 8) received by the computer-programmable controller element, or reading in the computer-programmable controller element (70) the indicative signal sent by the computer-programmable controller element (70) to the rotary motor (41) when moving the pintle (20) in a linear direction to insertion; and (b) keeping the pintle (20) in the position of insertion by the computer-programmable controller element (70), after detecting the pintle in the position of insertion and for a preset auxiliary time period (T3x), previously entered at the controller element, starting to count the preset auxiliary time period (T3x) after detecting the pintle (20) in the position of insertion; wherein the pintle (20) moves to extraction after counting the preset auxiliary time period (T3x) in the computer-programmable controller element (70).
13. A machine for forming cardboard boxes (100) by gluing sheets (S), comprising: a computer-programmable controller element (70); a user interface (73); an actuator (61) of a supplying mechanism; a stacked sheets loader (60); a drag element (11); a rotary motor (12); a mold (30) with a plurality of forming elements (31), each activated by a respective actuator (32), arranged around a slot (33) wherein a pintle (20) is insertable, said pintle (20); a rotary motor (41) of a pintle drive (40); and glue injectors (51, 52, 53, 54, 55, 56), with the machine (100)-being configured to-execute a method for forming cardboard boxes (B) by gluing in a machine (100) from sheets (S), comprising: (a) the computer-programmable controller element (70), receiving input values (CP1, CP2, CP3, CP4, CPS, CP6) for a given type and measurements of a box (B) to be formed sent from a user interface (73); (b) a supplying actuator (61) of a supplying mechanism, activated by the computer-programmable controller element (70), by sending an indicative signal from the computer-programmable controller element (70) to the supplying actuator (61), to supply a sheet (S) from an initial position where it is supported in a stacked sheet loader (60) to a source position; (c) the drag element (11) moves the sheet (S), sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (12) connected to the drag element (11), in a linear drag direction (T), associated with respective sheet positions (S), from the source position to a delivery position, wherein the sheet (S) is placed between the pintle (20) and the mold (30), with a plurality of forming elements (31), each activatable by a respective actuator (32), arranged around the slot (33) wherein the pintle (20) is insertable; (d) the position of said drag element (11) associated with the position of the sheet (S) read continuously while moving the drag element, in the computer-programmable controller element (70); (e) the glue injectors (51, 52, 53, 54, 55, 56), activated to deposit hot-glue cords (50) parallel to each other on the sheet (S) when moving the drag element, sending respective indicative signals from the computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of the drag element (11) coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CPS, CP6), of each of the glue injectors (51, 52, 53, 54, 55, 56), programmable and previously received by the computer-programmable controller element; (f) the pintle (20) moving in a linear direction, from a position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to an inserted position, wherein the pintle (20) is inserted into the slot (33), sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (41) of the pintle drive (40) configured to steer the pintle (20); (g) the pintle (20) moving in a linear motion presses a portion of the sheet (S) arranged between the slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), wherein the pintle (20) and the mold (30) form the box by bending and bonding by gluing and pressuring different parts of the sheet (S) with others; and (h) the pintle (20), in the extraction position moves to the insertion position and back, by sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (41) of the pintle drive (40) configured to steer the pintle (20); wherein linear insertion of the pintle (20) is initiated by the computer-programmable controller element (70) when the position (P) of the drag element (11) read continuously corresponds to a second position (P2) between those source and delivery positions, with the second position (P2) defined by a programmable input value (P2x, TSx) previously entered by a user in the user interface (73); and wherein the supplying actuator (61) is initiated again by the computer-programmable controller element (70), in order to supply a sheet (S) after the previous sheet (S), when the position (P) of the drag element (11) read continuously corresponds to a third position (P3) between the source position and the second position (P2), with the third position (P3) defined by an input value (P3x, T6x) previously entered by a user in the user interface (73).
14. The machine (100) according to claim 13, further including another drag element (11), and an auger flexible transmission element (14), with the machine (100) configured to execute the method further comprising the steps of: (a) turning the drag element (11) in the same direction as the rotary motor (12) while moving the drag element, which is connected to an auger flexible transmission element (14) where the drag element (11) and another drag element (11) are mounted at mutually opposite ends, by a signal sent from the computer-programmable controller element (70) to the rotary motor (12); (b) moving the two drag elements (11) in the opposite directions of the linear drag direction (T), alternating between the source and delivery positions, synchronizing with the moving drag element and the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet.
15. The machine (100) according to claim 13, further including another drag element (11), an auger flexible transmission element (14), and a pintle position detector device (2, 8), with the machine (100) configured to execute the steps of: (a) detecting a change in the position of the pintle (20) from the position of extraction, receiving in the computer-programmable controller element (70) an indicative signal sent by a pintle position detector device (2, 8) or reading in the computer-programmable controller element (70) the indicative signal sent by the computer-programmable controller element (70) to the rotary motor (41) while moving the pintle (20) in a linear direction to insertion; and (b) activating the actuators (32) of the forming elements (31), sending an indicative signal from the computer-programmable controller element (70) to the actuators (32), after counting in the controller element (70) a preset secondary time period (T2x) of programmable duration previously received by the controller element, starting to count the preset secondary time period (T2x) after detecting a change in the position of the pintle (20) from the position of extraction.
16. The machine (100) according to claim 13, further including another drag element (11), and an auger flexible transmission element (14), with the machine (100) configured to execute the method wherein, additionally, the second position (P2) is defined by an input value corresponding with the second programmable preset position (P2x) of the drag element (11), previously received by the computer-programmable controller element; and wherein additionally the third position (P3) is defined by an input value corresponding with the third preset position (P3x) of the drag element (11), previously received by the computer-programmable controller element.
17. The machine (100) according to claim 13, further including another drag element (11), and an auger flexible transmission element (14), with the machine (100) configured to execute the method wherein, additionally, the second position (P2) is defined by an input value corresponding with the second programmable preset position (P2x) of the drag element (11), by the computer-programmable controller element.
18. A computer program comprising instructions for a box-forming machine (100) to execute a method for forming cardboard boxes (B) by gluing in the vox-forming machine (100) from sheets (S), comprising: (a) a computer-programmable controller element (70), receiving input values (CP1, CP2, CP3, CP4, CPS, CP6) for a given type and measurements of a box (B) to be formed sent from the user interface (73); (b) a supplying actuator (61) of a supplying mechanism, activated by a computer-programmable controller element (70), by sending an indicative signal from the computer-programmable controller element (70) to the supplying actuator (61), to supply a sheet (S) from an initial position where it is supported in a stacked sheet loader (60) at the source position; (c) a drag element (11) to drag the sheet (S), sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (12) connected to the drag element (11), in a linear direction (T), associated with respective sheet positions (S), from the source position to a delivery position, where the sheet (S) is placed between the pintle (20) and the mold (30), with a plurality of forming elements (31), each activated by a respective actuator (32), arranged around the slot (33) where the pintle (20) is insertable; (d) the drag element (11) associated with the position of the sheet (S) whose position is continuously read by the computer-programmable controller element when moving the drag element, in the computer-programmable controller element (70); (e) the glue injectors (51, 52, 53, 54, 55, 56), activated to deposit hot-glue cords (50) parallel to each other on the sheet (S) when moving the drag element, sending respective indicative signals from the computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of the drag element (11) coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CPS, CP6), of each of the glue injectors (51, 52, 53, 54, 55, 56), previously received at the computer-programmable controller element; (f) the pintle (20) moving in a linear direction, from the position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to the inserted position, where the pintle (20) is inserted into the slot (33), sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (41) of the pintle drive (40) configured to steer the pintle (20); (g) the pintle (20) pressing in a linear direction a portion of the sheet (S) to the insertion position arranged between the slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), wherein the pintle (20) and the mold (30) form the box by bending and bonding by gluing and pressuring different parts of the sheet (S) with others; and (h) the pintle (20), extracting in the opposite direction of insertion, from the position of insertion to the position of extraction, by sending an indicative signal from the computer-programmable controller element (70) to a rotary motor (41) of a pintle drive (40) configured to steer the pintle (20); wherein the pintle (20) moves in a linear direction initiated by the computer-programmable controller element (70) when the position (P) of the drag element (11) corresponds to a second position (P2) between the source and delivery positions, with the second position (P2) defined by an input value (P2x, TSx) previously entered by a user in the user interface (73); and wherein the activating of the supplying actuator (61) is initiated again by the computer-programmable controller element (70), in order to supply a sheet (S) after the previous sheet (S), when the position (P) of the drag element (11) corresponds to the third position (P3) between the source position and the second position (P2), with the third position (P3) defined by an input value (P3x, T6x) previously entered by a user in the user interface (73).
19. The computer program according to claim 18, further including instructions for the box-forming machine (100) to execute the method, further comprising the steps of: turning the rotary motor (12) in the same direction as the moving drag element, which is connected to an auger flexible transmission element (14) where the drag element (11) and another drag element (11) are mounted at opposite ends, by a signal sent from the computer-programmable controller element (70) to the rotary motor (12); and moving the two drag elements (11) in the opposite direction of the linear drag direction (T), alternating between the source and delivery positions, synchronizing the moving of the drag element with movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet.
20. The computer program according to claim 18, further including instructions for the box-forming machine (100) to execute the method, further comprising the steps of: (k) detecting a change in the position of the pintle (20) from the position of extraction, receiving in the computer-programmable controller element (70) an indicative signal sent by the pintle position detector device (2, 8) or reading in the computer-programmable controller element (70) the indicative signal sent by the computer-programmable controller element (70) to the rotary motor (41) when moving the pintle (20) in a linear direction to insertion; and (l) activating the actuators (32) of the forming elements (31), sending an indicative signal from the computer-programmable controller element (70) to the actuators (32), after counting in the controller element (70) for a preset secondary time period (T2x) of programmable duration previously entered at the computer-programmable controller element, starting to count the preset secondary time period (T2x) after detecting a change in the position of the pintle (20) from the position of extraction.
21. The computer program according to claim 18, further including instructions for the machine (100), further including another drag element (11), and an auger flexible transmission element (14), to execute the method further comprising the steps of: turning the rotary motor (12) in the same direction as the drag element, which is connected to an auger flexible transmission element (14) where the drag element (11) and another drag element (11) are mounted at opposite ends, by a signal sent from the computer-programmable controller element (70) to the rotary motor (12); and moving the two drag elements (11) in the opposite directions of the linear drag direction (T), alternating between the source and delivery positions, synchronizing the movement of the drag element with the movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet; wherein, additionally, the second position (P2) is defined by an input value corresponding with a second programmable preset position (P2x) of the drag element (11), previously received at the computer-programmable controller element.
22. The computer program according to claim 18, further including instructions for the machine (100), another drag element (11), and an auger flexible transmission element (14), to execute the method further comprising the steps of: turning the rotary motor (12) in the same direction as the drag element, which is connected to an auger flexible transmission element (14) the drag element (11) and another drag element (11) are mounted at opposite ends, by a signal sent from the computer-programmable controller element (70) to the rotary motor (12), moving the two drag elements (11) in the opposite direction of the linear drag direction (T), alternating between the source and delivery positions, synchronizing with moving the drag element with the movement of the other drag element (11) that does not drag sheet (S) from the delivery position to the source position to drag a subsequent sheet; wherein, additionally, the second position (P2) is defined by an input value corresponding with a second programmable preset position (P2x) of the drag element (11); and wherein additionally the third position (P3) is defined by an input value corresponding with the third preset position (P3x) of the drag element (11), previously received at the computer-programmable controller element.
23. A computer-readable device that has a stored computer program comprising instructions for a box-forming machine (100) to execute a method for forming cardboard boxes (B) by gluing in a box-forming machine (100) from sheets (S), comprising the steps of: (a) receiving, in the computer-programmable controller element (70), operational values (CP1, CP2, CP3, CP4, CPS, CP6) for a given type and measurements of a box (B) to be formed, sent from a user interface (73); (b) activating the supplying actuator (61) of a supplying mechanism, by the computer-programmable controller element (70), by sending an indicative signal from the computer-programmable controller element (70) to the supplying actuator (61), to supply the sheet (S) from an initial position where it is supported in the stacked sheet loader (60) by the source position; (c) moving the drag element (11) to drag the sheet (S), sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (11) connected to the drag element (11), in a linear drag direction (T), associated with respective sheet positions (S), from the source position to the delivery position, where the sheet (S) is placed between the pintle (20) and the mold (30), with the plurality of forming elements (31), each activatable by the respective actuator (32), arranged around the slot (33) where the pintle (20) is insertable; (d) reading the position of the drag element (11) associated with the position of the sheet (S) continuously during said moving a drag element, in the computer-programmable controller element (70); (e) activating glue injectors (51, 52, 53, 54, 55, 56), to deposit hot-glue cords (50) parallel to each other on the sheet (S) when moving the drag element, sending respective indicative signals from the computer-programmable controller element (70) to each of the glue injectors (51, 52, 53, 54, 55, 56), when the position of the drag element (11) coincides with one or more respective pre-established first positions included in the respective sets of pre-established activation positions (CP1, CP2, CP3, CP4, CPS, CP6), of each of these glue injectors (51, 52, 53, 54, 55, 56), programmable and previously received by the computer-programmable controller element; (f) moving the pintle (20) in a linear direction to insertion, from the position of extraction, to allow the sheet (S) to be positioned in the delivery position, and to the inserted position, where the pintle (20) is inserted into the slot (33), sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (41) of the pintle drive (40) configured to steer the pintle (20); (g) pressing a portion of the sheet (S) by the pintle (20) in a linear direction to insertion arranged between the slot (33) and pintle (20) in the delivery position, to the inside of the slot (33), where the pintle (20) and the mold (30) form the box by bending and bonding by gluing and pressuring different parts of the sheet (S) with others; and (h) moving the pintle (20), in the opposite direction of insertion to the position of extraction, by sending an indicative signal from the computer-programmable controller element (70) to the rotary motor (41) of the pintle drive (40) configured to steer the pintle (20); wherein the pintle (20) moves in a linear direction to the position of insertion initiated by the computer-programmable controller element (70) when the position (P) of the drag element (11) corresponds to the second position (P2) between the source and delivery positions, with the second position (P2) defined by a programmable input value (P2x, TSx) previously entered by a user in the user interface (73); and wherein activating the supplying actuator (61) is initiated again by the computer-programmable controller element (70), in order to supply the sheet (S) after the previous sheet (S), when the position (P) of the drag element (11) corresponds with the third position (P3) between the source position and the second position (P2), with the third position (P3) defined by an input value (P3x, T6x) previously entered by a user in the user interface (73).
24. The computer-readable device according to claim 23, wherein the computer-readable device is a programmable logic controller, corresponding with the computer-programmable controller element (70).
Description
A BRIEF DESCRIPTION OF THE DRAWINGS
(1) To complement the description that is being made of the object of the present invention and to help for a better understanding of the characteristics that distinguish it, it is accompanied in the present descriptive memory, as an integral part of it, a set of plans, in which, for illustrative and not limiting purposes, the following has been represented:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED EXPOSURE OF MODES OF REALIZATION/EXAMPLES
(16)
(17) In
(18) The user then interacts with said user interface (73) so that the PLC (70) receives from it an indicative signal for the start of the automatic formation cycle.
(19) Then, in
(20) In
(21) Said movement of the drag element (11) is along positions according to a linear drag direction (T), associated with respective sheet positions (S), from said source position to a delivery position, where the sheet (S) is located between a pintle (20) and a mold (30), with a plurality of forming elements (31), activated by respective actuators (32), arranged around a slot (33) where said pintle (20) is insertable, as shown in
(22) Looking at
(23)
(24) This method in
(25) Said stage (d) includes the stage(s) of reading in said controller element (70) such indicative signals sent by said controller element (70) to the rotary motor (12) at said stage (c), and stage (t) to convert, in said controller element (70), the indicative signals read at said stage (s) into positions of a drag element (11). That is, the controller element reads the signal sent by itself based on the programmable preset desired speed indicator (Vx).
(26)
(27) Following in
(28) An example of these first preset positions received by the controller from the user interface (73) is: 2460, 2580, 3205, and 3270 for the four glue injectors (51, 52, 55 and 56); and 1950, 2230, 3350, 3670 for the two glue injectors (53, 54).
(29) Said PLC (70) defines respective sets of preset activation positions (CP1, CP2, CP3, CP4, CP5, CP6), of each of these glue injectors (51, 52, 53, 54, 55, 56), which in this example are: CP1=CP2=CP5=CP6=[2460, 2580] U [3205, 3270]; CP3=CP4=[1950, 2230] U [3205, 3270].
(30)
(31) In
(32)
(33) Returning to
(34)
(35)
(36) When initiating said stage (f) of
(37) Alternatively to this first method of realization, said stage (k) is executed by sending from said PLC (70) its own signal generated in said PLC (70) and subsequently sent by said PLC (70) to said rotary motor (41) moving the pintle (20) according to said direction of insertion of said stage (f).
(38)
(39) Following in
(40) Once said actuators (32) have been activated, said PLC (70) starts the stage of having an additional time period (T20) and keeps the actuators (32) active for an additional preset time period (T20x) of programmable duration previously received at said stage (a). When the supplemental time period (T20) is equal to or greater than said supplemental preset time period (T20x), the actuators are disabled.
(41) In
(42)
(43)
(44) After said stage (g), and with the pintle (20) moving in the direction of insertion, in label 92 of
(45) In another alternative to this first method of realization, said stage (p) is executed by receiving/reading in said PLC (70) the indicative signal previously generated in said PLC (70) sent by said PLC (70) to said rotary motor (41) to move the pintle (20) according to said direction of insertion of said stage (f).
(46) When the value of the preset auxiliary time period (T3x) is greater than zero, said PLC (70) continues with stage (r) of having a third time period (T3), which is compared to a preset auxiliary time period (T3x) of programmable duration, previously received at said stage (a), starting to count said preset auxiliary time period (T3x) after said stage (p).
(47) Until said auxiliary time period (T3) does not equal or exceed said preset auxiliary time period (T3x), said PLC (70) continues to count said auxiliary time period (T3) and keeps said pintle (20) in said position of insertion, depending on stage (q) of
(48) When the auxiliary time period (T3) is equal to or greater than said third preset time period (T3x), the PLC (70) initiates stage (h) of moving said pintle (20) according to the direction of extraction.
(49)
(50) At this point, at a stage not shown to give clarity of the diagrams, the pintle is detected in a position of extraction similarly to any of the possibilities described for stage (k). A specific example of detection is performed by a detector (5) that reads the position of the cam (5) in
(51) Following
(52) When the first time period (T1) counted on said PLC (70) is greater than or equal to said preset time period (T1x), said stage (c) starts again, to drag a subsequent sheet (S) to said previous sheet (S), after stage (u) of setting the position of the drag element (11) to a source value (P0) after each detection, in a drag element position detector (18), of a drag element (11) at said source position.
(53) Also, before re-starting stage (c) to drag a subsequent sheet (S), said PLC (70) sets the time period (T1), the secondary time period (T2), the auxiliary time period (T3), and the additional time period (P20) to respective initial values for the subsequent automatic forming cycle of boxes per gluing.
(54) According to a second realization of this method, shown in
(55)
(56) Said stage (f) starts when the position of the drag element (11) corresponds to said second position (P2), after stage (i) of having in a computer-programmable controller element (70) said preset complementary time period (T5x) of programmable duration, starting to count said preset complementary time period (T5x) after detecting, in a computer-programmable controller element (70), a position of the drag element (11) dragging the sheet (S) or a position at the front or rear of said sheet in a second previous position (P20), intermediate between said source position and said second position (P2).
(57) In
(58) Alternatively to the method in
(59) Following in the second realization of this method,
(60) In
(61) Alternatively to the method in
(62) Continuing in the second realization of this method,
(63) It is noted that the method in
(64) According to a second aspect of the present invention,
(65) In
(66) In
(67) In
(68)
(69)
(70)
(71)
(72) Returning to
(73)
(74)
(75)
(76) According to a third aspect of the present invention, a first realization of the computer program comprises instructions for said forming machine described in the first realization of the second aspect of the invention to execute the stages of the method described in the first realization of the first aspect of the invention, said stages being illustrated by
(77) According to a second realization of the computer program, said computer program comprises instructions for the second realization of said forming machine of the second aspect of the invention to execute the stages of the method described in the second realization of the first aspect of the invention, said stages being illustrated by
(78) According to a fourth aspect of the invention, the present invention provides a computer-readable device said has stored a computer program of the third aspect of the invention.
(79) According to the first implementation of said fourth aspect, said computer-readable device is said PLC. That is, the PLC (70) shown in
(80) According to a second realization of this fourth aspect, said computer-readable device is a portable device such as a USB, a CD ROM, or similar, which has stored a computer program that, when executed on the machine of