CHARGING SYSTEM AND METHOD FOR FEEDING PROCESSING MATERIAL TO AN EXTRUDER SCREW
20220143914 · 2022-05-12
Assignee
Inventors
- Vincent MORRISON (Krakow am See, DE)
- Clemens LIBERWIRTH (Rostock, DE)
- René Zielke (Rostock, DE)
- Robert RADON (Rostock, DE)
- Tim WEIDNER (Rostock, DE)
Cpc classification
B29B7/60
PERFORMING OPERATIONS; TRANSPORTING
B29B7/72
PERFORMING OPERATIONS; TRANSPORTING
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B29C48/02
PERFORMING OPERATIONS; TRANSPORTING
B29B7/88
PERFORMING OPERATIONS; TRANSPORTING
B29C48/2528
PERFORMING OPERATIONS; TRANSPORTING
B29B7/58
PERFORMING OPERATIONS; TRANSPORTING
B29C48/288
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C48/25
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A charging system for feeding processing material to at least one extruder screw including a hopper configured to conduct the processing material along a feed direction to the extruder screw, and a material reservoir for the gravity-driven feeding of the processing material to the hopper. The charging system also includes a feeding device via which processing material recirculated at the hopper against the feed direction by action of the extruder screw can again be conveyed in the direction of the extruder screw together with processing material fed from the material reservoir.
Claims
1. A charging system for feeding processing material to at least one extruder screw, comprising: a hopper configured to conduct the processing material along a feed direction to the extruder screw; a material reservoir for gravity-driven feeding of the processing material to the hopper, and a feeding device via which a portion of the processing material is recirculated at the hopper against the feed direction by action of the extruder screw so that the portion of the processing material is again conveyed in the direction of the extruder screw together with a fresh portion of the processing material fed from the material reservoir.
2. The charging system according to claim 1, wherein the feeding device is configured to blend the portion and the fresh portion by rotation of the extruder screw.
3. The charging system according to claim 1, wherein the processing material is granular, and the extruder screw is vertically oriented, and wherein the charging system is configured to feed the granular processing material to the vertically extended extruder screw.
4. The charging system according to claim 3, wherein the hopper includes a comminution tool configured to comminute the granular processing material entering the hopper as the extruder screw rotates.
5. The charging system according to claim 4, wherein the hopper includes a filling zone, and the comminution tool has at least one comminution edge within the filling zone, wherein the comminution edge is configured to comminute the granular processing material by action of the rotating extruder screw.
6. The charging system according to claim 5, wherein the comminution tool includes a cone-shaped reducing body defining the least one comminution edge on a wall of the comminution tool, wherein the comminution edge extends along a longitudinal hopper axis or the comminution edge extends spirally around the longitudinal hopper axis.
7. The charging system according to claim 4, wherein, during operation, at least some of the processing material is comminuted by the feeding device, is recirculated at the hopper against the feed direction by the extruder screw, and is combined with non-comminuted granular processing material for conveyance in the feed direction by the extruder screw.
8. The charging system according to claim 1, wherein the feeding device includes a longitudinally shiftable slide configured to convey the processing material toward the extruder screw.
9. The charging system according to claim 8, wherein the slide has an L-shaped cross-section.
10. The charging system according to claim 8, wherein the slide has a ramming portion configured to convey the processing material toward the extruder screw, wherein the ramming portion defines an indentation on a front side that faces the extruder screw.
11. The charging system according to claim 8, wherein the slide has two side walls defining a space therebetween, and each of the side walls extends transversely to an adjustment direction, along which the slide is longitudinally shiftable.
12. The charging system according to claim 1, wherein the feeding device includes at least one compressed-air nozzle or at least one solenoid coil
13-14. (canceled)
15. A method for feeding processing material to an extruder screw, comprising: gravity feeding a processing material originating from a material reservoir to a hopper, wherein the processing material is moved, via the hopper, to the extruder screw along a feed direction; displacing the processing material, already moved to the extruder screw, in a direction opposite to the feed direction by action of the rotating extruder screw is again to combine with fresh processing material from the material reservoir; and reconveying the combined fresh and already moved processing material to the extruder screw.
16. The method of claim 15 further comprising: extending a slide to urge the processing material toward the extruder screw.
17. The method of claim 15 further comprising: blowing compressed air towards the hopper to urge the processing material toward the extruder screw.
18. A 3D printing device comprising: at least one charging system including: a hopper configured to conduct processing material along a feed direction to an extruder screw, a material reservoir for gravity-driven feeding of the processing material to the hopper, and a feeding device via which a portion of the processing material is recirculated at the hopper against the feed direction by action of the extruder screw so that the portion of the processing material is again conveyed in the direction of the extruder screw together with a fresh portion of the processing material fed from the material reservoir.
19. The 3D printing device of claim 18, wherein the feeding device is configured to blend the portion and the fresh portion by rotation of the extruder screw.
20. The 3D printing device of claim 18, wherein the hopper includes a comminution tool configured to comminute the processing material entering the hopper as the extruder screw rotates.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The attached Figures by way of example illustrate design variants of the proposed solution.
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DETAILED DESCRIPTION
[0039] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0040] DE 10 2014 018 081 A1 describes a 3D printing device for the additive manufacture of metallic components. There is likewise used a screw extruder that processes processing material in the form of granules. In a traversable printing head of the 3D printing device, the thermoplastically deformable processing material is extruded layer by layer by means of a perpendicularly arranged screw extruder, in order to produce a three-dimensional component. More details concerning the conveyance of the processing material to the extruder screw cannot be found in DE 10 2014 018 081 A1.
[0041] The use of screw extruders for additive manufacturing is limited by their weight and overall size, which typically depends on the length of the extruder screw, as the screw extruders either are of traversable design or the entire working field is moved. The latter variant, however, requires to make the entire 3D printing device distinctly oversized.
[0042]
[0043] A (filling) hopper 5 rests against the extruder screw 2, wherein the granular processing material is conveyed from the feed ramp 4 into the hopper 5 by action of gravity. Between the feed ramp 4 and the hopper 5, there is an opening 80 in the bunker wall 301, wherein the feed ramp 4 represents an upper boundary for the opening 80. An upper edge 501 of the hopper 5 merges into a horizontally extending feed zone 6 which in its length extends to the outer bunker wall 301. This horizontally extending feed zone 6 is the lower boundary for the opening 80.
[0044] The opening 80 serves to receive a feeding device 8 and is dimensioned corresponding to the size of the feeding device 8. The feeding device 8 includes a pneumatically, hydraulically, mechanically, or electrically driven lifting cylinder 801, a connecting rod 802 and a slide 803. The slide 803 is guided over the horizontally extending feed zone 6 along an adjustment direction V in the direction of a filling zone of the extruder 1. On its side facing the interior of the extruder, the slide 803 has an inclined surface 803a which follows the angle of the feed ramp 4. This surface 803a merges into a ramming surface 803b which is perpendicular and parallel to the bunker wall 301. The ramming surface 803b is at least as large as to correspond to the size of the granules to be processed.
[0045] In the case of small-size screw extruders, the granules trickling down can be compacted in connection with the granules pushed back onto the feed ramp 4 and thus form a wall W of powder which prevents new granules from being fed to the extruder screw 2. The feeding device 8 prevents the granules from being pushed back onto the feed ramp 4 on advancement of the slide 803. The stroke of the lifting cylinder 801 is dimensioned such that, in the retracted state, granules can perpendicularly fall out of the bunker 3. Based on the retracted state of the lifting cylinder 801, the stroke length of the cylinder 801 corresponds to the distance between the upper edge 501 of the hopper 5 and the vertical ramming surface 803b of the slide 8 (see
[0046] Thus, in operation of the extruder 1, the feeding device 8 conveys the processing material recirculated at the hopper 5 by action of the extruder screw 2 against a feed direction Z together with processing material trickling down from the bunker 3 in the direction of the extruder screw 2. At the hopper 5, processing material recirculated by action of the rotating extruder screw 2 is blended with processing material additionally fed from the bunker 3. Via the feeding device 8, processing material comminuted already by a comminution tool 51 within the hopper 5 (see
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[0049] The exemplary embodiment of
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[0052] The design variant of
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[0054] The design variant shown in
[0055] The crushing of the processing material results in an accumulation of fine dust in the filling hopper 5. This dust sliding down fills the space that is obtained due to the bulk density of the coarse processing material in the screw flight 203. In this way, compaction and homogenization of the processing material to be conveyed already takes place during feeding, without thermal action. As less air, too, is conveyed downwards in the extruder 1, the processing material can be melted faster in a succeeding compression zone 2A. The compression zone 2A and a discharge zone 2B succeeding along a longitudinal hopper axis T are distinctly shortened so that the extruder 1 becomes distinctly more compact and a length-diameter ratio of 1:10 to 1:3 can be achieved.
[0056]
[0057] As a comminution tool 51, the variant shown in
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[0059] A comminution tool 51 in principle can include at least one stationary element forming at least one comminution edge 511 and/or at least one rotating element forming at least one comminution edge 511. Alternatively or additionally, on an inner wall 502 of the hopper 5 ribs or blades in principle can be releasably, movably and/or immovably arranged, which in the same way act on the granular processing material via at least one comminution edge 511 by action of the rotating extruder screw 2, like the cone-shaped reducing body 51a or the vertically extending wall 51b.
[0060] In the present case, each comminution tool 51 of
[0061] The proposed extruder apparatus in the form of the extruder 1 works over a large speed range of the extruder screw 2. As a result, it can also be used with processing materials requiring a slow screw speed. The temperature in the feed zone of the extruder screw 2 likewise is dependent on the processing material. Brittle processing materials, such as composite materials, need to be comminuted in a solid state. Tough processing materials, such as pure thermoplastic materials, need a temperature in the vicinity of their respective glass transition temperature. Regardless of the processing material used, the processing material comminuted already, and hence e.g., powdery processing material, together with granular processing material fed to the bunker 3 can again be conveyed in the direction of the extruder screw 2 by the feeding device 8 by action of the extruder screw 2 against the feed direction Z. This permits a significant compaction of the processing material supplied to the extruder screw 2, which in turn allows a more compact design of the extruder screw 2, without having to compromise on the quality of the component to be manufactured.
[0062]
[0063] The individual variants of
[0064] The width of each slide 803 of
[0065] In the design variant of
[0066] In the design variant of
[0067] In the design variant of
[0068] In the design variant of
[0069] All of the illustrated design variants of a slide 803 corresponding to
[0070]
[0071] The following is a list of reference numbers shown in the Figures. However, it should be understood that the use of these terms is for illustrative purposes only with respect to one embodiment. And, use of reference numbers correlating a certain term that is both illustrated in the Figures and present in the claims is not intended to limit the claims to only cover the illustrated embodiment.
LIST OF REFERENCE NUMERALS
[0072] 1 extruder
[0073] 10 stirring hook
[0074] 101 hook
[0075] 102 handle
[0076] 11 vibration device
[0077] 111 excitation unit
[0078] 112 push rod
[0079] 12 compressed-air nozzle
[0080] 13 solenoid coil
[0081] 14 flexible tube with feed ramp
[0082] 15 drive member
[0083] 16 rotating tube
[0084] 2 extruder screw
[0085] 201 screw shaft
[0086] 202 screw blade
[0087] 203 screw flight
[0088] 2A compression zone
[0089] 2B discharge zone
[0090] 3 bunker (material reservoir)
[0091] 301 bunker wall
[0092] 4 feed ramp
[0093] 5 hopper
[0094] 501 upper edge of hopper
[0095] 502 inner wall
[0096] 503 cutout
[0097] 51 comminution tool
[0098] 510 filling zone
[0099] 511 communication edge
[0100] 51a (con-shaped) reducing body
[0101] 51b vertically extending wall
[0102] 51c spirally extending wall/spiral screw
[0103] 6 horizontally extending feed zone
[0104] 7 opening
[0105] 8 feeding device
[0106] 80 opening
[0107] 801 lifting cylinder
[0108] 802 connecting rod
[0109] 803 slide
[0110] 803.1 connecting body (with rear wall or inclined surface)
[0111] 803.2 ramming portion
[0112] 8030 indentation
[0113] 8031 space
[0114] 803a inclined surface
[0115] 803b ramming surface
[0116] 803c, 803d side wall
[0117] B charging system
[0118] G granules
[0119] T hopper axis
[0120] V adjustment direction
[0121] W wall
[0122] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.