IMPROVEMENTS IN OR RELATING TO AN OPTICAL ELEMENT
20220146425 · 2022-05-12
Assignee
Inventors
- Stefan Leo Van Workum (London, GB)
- Callum Robertson Smith (London, GB)
- Marko Dorrestijn (London, GB)
- David R. Klug (London, GB)
Cpc classification
G01N21/648
PHYSICS
A61B5/150343
HUMAN NECESSITIES
International classification
Abstract
An assay cartridge for detecting a target component in a fluid is provided. The assay cartridge including an optical element comprising: a light pathway comprising an input surface, reflective surface and output surface configured to enable light to enter, reflect and create an evanescent field in the vicinity of the reflective surface and exit the element; a plurality of capture components deposited on the reflective surface in the vicinity of the evanescent field; and a transmission surface configured to enable emissions from the evanescent field to exit the element; wherein the assay cartridge is a single use cartridge.
Claims
1. An assay cartridge for detecting a target component in a fluid, the assay cartridge including an optical element comprising: a light pathway comprising an input surface, reflective surface and output surface configured to enable light to enter, reflect and create an evanescent field in the vicinity of the reflective surface and exit the element; a plurality of capture components deposited on the reflective surface in the vicinity of the evanescent field; and a transmission surface configured to enable emissions from the evanescent field to exit the element; wherein the assay cartridge is a single use cartridge.
2. The assay cartridge according to claim 1, wherein the single use nature of the cartridge is implemented through physical constraints.
3. The assay cartridge according to claim 2, further comprising a one way clip to ensure that the cartridge is single use.
4. The assay cartridge according to claim 1, wherein the single use nature of the cartridge is implemented through chemical constraints.
5. The assay cartridge according to claim 4, further comprising an irreversible spot to ensure that the cartridge is single use.
6. The assay cartridge according to claim 1, wherein the single use nature of the cartridge is implemented through data management.
7. The assay cartridge according to claim 6, further comprising an identity tag to ensure that the cartridge is single use.
8. The assay cartridge according to claim 7, wherein the identity tag is printed onto the cartridge.
9. The assay cartridge according to claim 7 or claim 8, wherein the identity tag is selected from a group including a barcode or a QR code.
10. The assay cartridge according to claim 7, wherein the identity tag is an RFID tag.
11. The assay cartridge according to any one of claims 1 to 10, wherein the emissions from the evanescent field are Mie, Raman or Rayleigh scattering.
12. The assay cartridge according to any one of claims 1 to 11, wherein at least one of the capture components is DNA or an antibody or a protein.
13. The assay cartridge according to any one of claims 1 to 12, wherein the fluid is saliva.
14. A method of fabricating an array of assay cartridges each cartridge being an assay cartridge according to any one of claims 1 to 13, the method comprising the steps of: fabricating a plurality of optical elements through the steps of: heating a preform to a temperature equal to or exceeding the glass transition temperature of the preform; drawing the preform into an elongate strand; and dividing the strand into a plurality of optical elements; mounting at least one optical element in each assay cartridge; and depositing at least one capture component on the reflective surface of each optical element.
15. The method according to claim 14, wherein the dividing of the strand into a plurality of optical elements involves cleaving the strand.
16. The method according to claim 14, wherein the dividing of the strand into a plurality of optical elements involves processing the strand with a laser.
17. The method according to claim 14, 15 or 16, wherein the dividing of the strand occurs perpendicular to the direction in which the preform is drawn.
18. The method according to claim 15, wherein the cleaving step takes place alternately from each side of the strand so that each optical element has a trapezoidal cross section.
19. The method according to any one of claims 14 to 18, wherein the assay cartridge includes a plurality of optical elements.
20. The method according to any one of claims 14 to 19, wherein the depositing of the capture component occurs by printing.
Description
[0074] The invention will now be further and more particularly described, by way of example only, and with reference to the accompanying drawings, in which:
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[0098] Referring to
[0099] Referring to
[0100] Referring to
[0101] As shown in
[0102] Referring to
[0103] Referring to
[0104] In an alternative embodiment, not shown in the accompanying drawings, the light beam takes a similar path to that illustrated in
[0105] The input surface 14 may have a number of different functionalities as illustrated in
[0106] Referring to
[0107] Referring to
[0108] As shown in
[0109] The optical element as shown in
[0110] In some embodiments, the reflective surface of the optical element may be configured to form a portion of a microfluidic flow channel. The target component, which may be in a liquid form, can be deposited directly via printing directly onto the reflective surface of the optical element. In some embodiments, the capture components can be premixed with detection reagents prior to being directly deposited onto the reflective surface. In some embodiments, the receptor molecules may be deposited onto the reflective surface. Additionally or alternatively, the reagents and receptor molecules can be deposited onto the reflective surface, or the detection reagents and the receptor molecules can be deposited onto the reflective surface within diffusion distance.
[0111] In addition, the reflective surface of the optical element may further comprise one or more solid layers e.g. polymer film or glass plate, ports, wells, channels, chambers, valves, pumps, heaters or electrodes. Such structures may be integrated into the reflective surface of the optical element and/or in one or more material layers on the reflective surface of the optical element.
[0112] The optical element and/or the solid layers can be fabricated using moulding e.g. injection moulding, soft lithography or replica moulding, hot embossing, or nanoimprint lithography, 3D printing e.g. stereolithography, photocuring of inkjet-printed droplets, fused deposition modelling, or two-photon polymerisation, micro- or nanofabrication e.g. photolithography or electron beam lithography, anodic aluminium oxidation, laser-cutting, laser ablation, and/or machining.
[0113] Any of the solid layers on top of the reflective surface of the optical element may be assembled or laminated using one or any combination of contact pressure, heat, adhesive, and/or surface activation (ultra violet (UV)/ozone/plasma). Materials through which the laser beam passes are preferably of similar refractive index.
[0114] For a typical bioassay, the capture components may need to be deposited onto the reflective surface in an evanescent region, on an interface that is part of the optical element or part of a solid layer above the optical element; reagents may be disposed on a wall or porous medium in a fluid path upstream of the receptors. Methods for depositing or dispensing capture components, and/or receptors may include, but is not limiting to, noncontact deposition e.g. inkjet and/or contact deposition e.g. using dip-pen lithography, capillary tubes, spilt pins or ink stamps. Additionally or alternatively, capture components may be deposited or dispensed or printed directly onto untreated surfaces of the optical element. In some embodiments, it may be beneficial or required to prepare surfaces of the optical element through functionalisation such as using silanisation and/or activation e.g. using UV/ozone.
[0115] Additionally or alternatively, functionalisation may be used to immobilise capture components or to passivate the surfaces e.g. reflective surface of the optical element using bovine serum albumin and/or polyethylene glycol, in order to prevent non-specific binding.
[0116] Referring to
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[0118] out-of-plane fluorescence signals. A second imaging lens 48 is provided which may be configured to focus the remaining emission signal i.e. in-plane fluorescence signal onto the detector 42 e.g. a CCD to form an image of the sample.
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[0120] As shown in
EXAMPLE 1
Prism-Based Optical Element
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[0122] This data compares a specific end-launched configuration that deployed a cost efficient substrate that was readily available. It is not possible to generalise the conclusions from this data set to all end-launched configurations. In this specific experiment, the signal-to-background ratio is higher in the prism-based configuration by a factor of between 20 and 40. Without being bound to a specific theory, it is believed that the prism configuration performs better because when the incident light beam undergoes total internal reflection at a boundary between two different optical media, an evanescent field is generated in the lower refractive index medium, exciting fluorophores in close-proximity i.e. within a few hundred nanometres of the surface. However, a fraction of light is also scattered at the reflective surface, therefore contaminating the pure evanescent field, penetrating through the sample solution resulting in background luminescence from luminophores in solution.
[0123] Another source of background is autofluorescence from the optical element that the incident light travels through. It is useful to consider the fraction of light intensity that contributes to the desired evanescent field compared to the fraction of light intensity which generates unwanted autofluorescence. This is defined as the evanescence-autofluorescence ratio. The prism optical element is capable of generating an evanescent field with little or no scattered light contamination, owing to the fact that only a single reflection is undergone at a high-quality reflective surface, compared to waveguiding where in effect multiple reflections occur, with each one generating a scattered component. Additionally, during waveguiding a fraction of the light energy can scatter to higher angles such that they are no longer guided by waveguide and are outside the critical angle. This unguided light will travel straight through the sample solution and will thus contribute to the background. Furthermore, due the optical confinement of the waveguiding configuration, the prism optical element configuration has an inherently higher evanescence-autofluorescence ratio. The data presented in
EXAMPLE 2
Single Use Optical Element
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[0125] A possible route to alleviate this issue can be to develop a deformable polymer layer on the prism to provide index-matching. The microscope slide component of the cartridge could be pressed into the polymer, which would deform to provide optical contact. However, developing such a polymer with all the required properties i.e. refractive index, optical quality, elastic properties and low autofluorescence, is a considerable task and still suffers from some of the issues that plague index-matching fluids, i.e. cleanliness, contaminants and would additionally come with a lifetime which may prove to be problematic. An alternative route is to provide the prism optical element (or similar optical element) as the consumable single-use optical element. This would negate the issues with index-matching materials since they would no longer be required.
[0126] Referring to
[0127] The sample management module 11 further comprises a lid 22. The lid is provided with a clip 23. The clip 23 is opening resistant such that, under normal conditions, the user is not easily able to re-open the lid once it has been closed. The lid 22 can be closed via action by the user or by any other means.
[0128] Referring to
[0129] The preform 100 may be made from any material such as glass or polymer. In some instances, fused silica is a desirable material for the preform since it exhibits low auto-fluorescence properties.
[0130] The preform 100 can be held in the heating chamber 112 such as a furnace on a drawing tower, which is typically several meters tall. The preform 110 is heated by the furnace to a temperature equal to or exceeding the transition temperature of the preform. For example, silica has a transition temperature around 2000° C., whereas some polymers have transition temperatures around 300° C. The preform can be heated to a temperature at or slightly above the transition temperature, but below the crystallisation temperature, as this will facilitate the drawing of the preform 110 into an elongate strand 116.
[0131] The elongate strand 116 may then be attached to a rotating drum or caning machine at the bottom of the tower (not shown in the drawings), which can be set to pull the elongate strand down at a controlled and specified rate. Control of the pulling and feeding rates may give accurate control over the dimensions of the elongate strand. The elongate strand can then be spooled onto the drum and transferred to a bobbing for storage. Alternatively, the elongate strand be cut at appropriate lengths and stored in a long glass capillary tube.
[0132] Referring to
[0133] In some embodiments, the height of the preform can be 100 to 1000 mm, or it may be more than 100, 200, 300, 400, 500, 600, 700, 800 or 900 mm. In some embodiments, the height of the preform may be less than 1000, 900, 800, 700, 600, 500, 400, 300 or 200 mm. For example, the height of the preform is 500 mm.
[0134] The preform can be of any shape such as a square, circle or rectangle. The cross section dimension of the preform may be in any suitable dimension that can then be drawn into an elongate strand. As an example, the dimensions of the preform may be 50 mm×50 mm×500 mm.
[0135] Referring to
[0136] The elongate strand can then be processed into individual optical elements. This can be achieved by utilising a mechanical cleaver, which is essentially controlled breaking of the elongate strand to produce an optical surface. For example, commercially available mechanical cleavers can be used to cleave the elongate strand at an angle of up to 15° to create an optical element e.g. a prism optical element such as a micro-dove prism. In some embodiments, the optical element (not shown in the accompanied drawings) may be a cuboid, rectangular or a triangular optical element. Moreover, the elongate strand can be cleaved by the mechanical cleaver at any angle to create a plurality of optical element.
[0137] Additionally or alternatively, CO.sub.2 or other laser processing can be used to process the elongate strand into a plurality of optical elements. Using a laser to divide the elongate strand can produce excellent surface finish which may not require further polishing when used in the context of a component of an assay cartridge.
[0138] The fabrication process may also include the step of polishing and/or cleaning the surfaces of the preform, elongate strand and/or the optical element.
[0139] Although the illustrated embodiment shows a rectilinear preform and corresponding elongate strand, other geometries are possible without departing from the methodology described. For example, a triangular or octagonal preform can be drawn and then cut orthogonally to create an optical element that is triangular or octagonal in cross section.
[0140] As shown in
[0141] The beam width that enters or exits the optical element may be between 0.1 to 2 mm, or it may be more than 0.1, 0.5, 1 or 1.5 mm. In some embodiments, the beam width may be less than 2, 1.5, 1 or 0.5 mm. For example, the beam width is less than or equal to 0.5 mm.
[0142] Depending on the shape of the preform and the angle of the cleaving, the optical element may have an evanescent region, adjacent to a reflection surface that is either a cleaved surface, in the case of a triangular or octagonal cross section preform; or a drawn surface, in the case of a rectilinear cross section preform.
[0143] Referring to
[0144] Referring to
[0145] Various further aspects and embodiments of the present invention will be apparent to those skilled in the art in view of the present disclosure.
[0146] “and/or” where used herein is to be taken as specific disclosure of each of the two specified features or components with or without the other. For example “A and/or B” is to be taken as specific disclosure of each of (i) A, (ii) B and (iii) A and B, just as if each is set out individually herein.
[0147] Unless context dictates otherwise, the descriptions and definitions of the features set out above are not limited to any particular aspect or embodiment of the invention and apply equally to all aspects and embodiments which are described.
[0148] It will further be appreciated by those skilled in the art that although the invention has been described by way of example with reference to several embodiments. It is not limited to the disclosed embodiments and that alternative embodiments could be constructed without departing from the scope of the invention as defined in the appended claims.