THERMITE METHOD OF ABANDONING A WELL
20220145726 · 2022-05-12
Inventors
Cpc classification
E21B43/11855
FIXED CONSTRUCTIONS
International classification
E21B36/00
FIXED CONSTRUCTIONS
Abstract
A method of conveying materials or tools into a well, the well including a plurality of lengths of concentric tubing, comprising the step of permitting at least one cartridge to free-fall under gravity into the well. No line may be connected to the cartridge. The cartridge is selected from a group of cartridges which may comprise, a cartridge including thermite, hermetically sealed from well fluids, a cartridge including low temperature alloy, hermetically sealed from well fluids, a cartridge formed from low temperature alloy, a cartridge including a detonator triggered by impact, a cartridge including a detonator triggered by an electronic or mechanical clock, a cartridge formed from tungsten carbide, a bridge plug cartridge including slips to retain the bridge plug in a position against the wall of well tubing, a thermal barrier material, or a shock absorber that absorbs energy from subsequent cartridges being dropped.
Claims
1. A method of conveying materials or tools into a well, the well including a plurality of lengths of concentric tubing, comprising the steps: permitting at least one cartridge to free-fall under gravity into the well.
2. The method according to claim 1, wherein no line is connected to the cartridge.
3. The method according to claim 1, wherein the cartridge is selected from a group of cartridges which may comprise: a cartridge including thermite, hermetically sealed from well fluids; a cartridge including low temperature alloy, hermetically sealed from well fluids; a cartridge formed from low temperature alloy; a cartridge including a detonator triggered by impact; a cartridge including a detonator triggered by an electronic or mechanical clock; a cartridge formed from tungsten carbide; a bridge plug cartridge including slips to retain the bridge plug in a position against the wall of well tubing; a thermal barrier material; and a shock absorber that absorbs energy from subsequent cartridges being dropped.
4. The method according to claim 1, wherein the cartridges are automatically fed into the top of the well.
5. A cartridge for use in a well, adapted to be allowed to free fall under gravity through the well, wherein the cartridge comprises a housing hermetically sealed from well fluids.
6. The cartridge according to claim 5, wherein the cartridge houses either thermite, a low temperature alloy, or a heat-shielding material.
7. The cartridge according to claim 5 wherein for the bottom of the cartridge being pointed.
8. The cartridge according to claim 7, wherein the top of the cartridge has a concave shape corresponding to the pointed bottom end.
9. The cartridge according to claim 5 further comprising a bridge plug which includes slips which are capable of being activated to retain the bridge plug in a position against the wall of well tubing.
10. The cartridge according to claim 5 further comprising a collapsible section which absorbs shock from items which fall on top of the cartridge.
11. The cartridge according to claim 5 further comprising which includes a detonator capable of triggering a thermite reaction.
12. The cartridge according to claim 11, wherein the cartridge includes an electronic or mechanical clock to trigger the detonator.
13. The cartridge according to claim 11, wherein the detonator is triggered by the action of the cartridge being brought to a halt in the well after being allowed to free fall down the well.
14. The cartridge according to claim 11, wherein the detonator is triggered by the action of another cartridge being dropped on it from above.
15. A cartridge for use in a well, formed predominantly of low temperature alloy or of tungsten carbide.
Description
[0028] The following is a more detailed description of an embodiment according to the invention by reference to the following drawings in which:
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[0072] Referring to
[0073] Referring to
[0074] The running tool could contain electronics to initiate the setting of the bridge plug 10 and ignitors 12, or the bridge plug and ignitors could have internal timers to initiate their operation after a set period of time. The bridge would first have to set, and be pull tested by the slickline tool to ensure it had set correctly. The slickline tool could then be disconnected and returned to surface, or at least a safe distance above the top of the assembly. The lower ignitor 12 would ignite the low temperature thermite, this will react up to about 1250 C, this is below the melting point of the steel of the tubing it is inside, but it is sufficiently hot, and sufficient mass to make the whole glow red and loss all its mechanical strength, the upper ignitor 17 will ignite the high temperature thermite, this will reach 3000 C and will result in parting the adjacent tubing 18, and because the well is near vertical, gravity and the mass of the tubing and thermite will result in it collapsing against the internal diameter of the casing 19 outside it. This will result in a window 20 of significant length exposing the ID of the casing 19. As a rule of thumb, if we put inside the tubing 600 ft of cartridges we would create a window of about 300 ft. Clearly this depends on the tubing wt. its diameter relative to the ID of the casing 19. The tubing steel and thermite will form a solid metal magma mass, with a quantity of slag 21 on top. Now additional cartridges 22 can be either lowered into the well or dropped from surface to repeat the operation on the next casing 19 outside.
[0075] Referring to
[0076] An alternative method of connecting the cartridges would be have a male 31 and female 32 course thread incorporated into the end fittings 33,34 respectively. These would include a recess 35 for a handling system to engage, and a circular double-sided shoulder 36,37 with a shoulder angle of 27.5 degrees on each side. These act as a torque shoulder and prevent the threads from unscrewing.
[0077] Another alternative is to a simple male pin 40 and female hole 41, with a cross drilled hole 42 in which would be driven a dowel pin (not shown) this would need to be orientated to achieve this.
[0078] The lowest most cartridge could include a bull nose 50 this could be a separate part to be attached to a string of cartridges, or it could be integral with the end cap if the cartridge was to be dropped into the well on an individual basis.
[0079] Referring to
[0080] The electronic timer would be in a hermetically sealed unit 61 in the cap 62. It would consist of a battery 63, which cannot be active until a rip cord 64 is pulled. Once this is pulled the circuit is complete, and an LED 65 provides positive indication it is active. An electronic timer 66 counts a set amount of time (1 hr to 4 hrs typically) Once the time has elapsed, the circuit over heats the resistor 67 which initiates the ignition mixture 60, which then sets of the thermite 68.
[0081] Referring to
[0082] Referring to
[0083] Referring to
[0084] Referring to
[0085] There is shown a subsea wellhead 100, connected to it is a subsea horizontal Christmas tree 101, to access the well a crown plug 102 has to be removed. The well workover package consists of an adaptor 103 which connects to the top of the tree.
[0086] The work over package consists of the following;
[0087] a tree plug removal and park tool 104,
[0088] a well control package 105
[0089] a slickline and lubricator package 106
[0090] a cartridge store and automatic loader package 107
[0091] From the top of the assembly, a rod 110 is extended from the plug storage area 111, it latches into the plug 102, unsets it and retracts together with the plug back into the plug garage 111. This is then rotated 180 degrees on its base 112, so that it is out of the way and the slickline lubricator 113 is aligned over the wellbore. Access to the well is now possible.
[0092] An automated cartridge deployment system can load the cartridges to be deployed in the well in a sequential manner. Cartridges are stored in a large storage container 114, are feed into the main bore 115 and gripped by a travelling gripper 116, this holds onto a cartridge 117 and latches it into a cartridge below it already in the well 118. Once connection confirmed, static grippers 119 release from cartridge 120, the assembly can be lowered down one cartridge and the static gripper can grip onto cartridge 118. Once this is confirmed, the travelling gripper 116 can release from cartridge 117 and then repeat the operation. This can be repeated until the required number and type of cartridges have been installed 121. The slickline tool 122, can then be lowered and latched into the upper receptacle 123 of the upper cartridge 124. The connection is first tested, and then the static gripper 119 on 125 can be released and the assembly can be run into the well with full control.
[0093] Once at the required setting depth the slickline can set the bridge plug and release from the top cartridge. It can return to surface and the process can be repeated to deploy another set of cartridges.
[0094] Referring to
[0095] Referring to
[0096] The arm 154 holding the lubricators is mounted to a pillar 155 which can jacked up and down 156, rotated 157 and traversed 158 along a rail 159 so it can access any one of the 20 wells 160 on the platform shown.
[0097] Once in position the crane is no longer required for lubricator connection and disconnection from the BOP, this will significantly improve well operations.
[0098] Referring to
[0099] Well 1 Slickline operation 170
[0100] Well 5 Pressure test 171
[0101] Well 9 Thermite cartridges deposited in it 172
[0102] Referring to
[0103] Referring to
[0104] An alternative arrangement could be a plug 210 which has a ceramic or tungsten carbide deflector 211, and ceramic or tungsten carbide piston rings 212, these contain the thermite reaction 213 and direct the energy to sever the tubing 214, in addition the plug could have a set of one way slips 215 which prevent the plug being displaced up the tubing, but allow the free movement down of the plug. Above the plug could be additional weight provided by cartridges of ceramic or tungsten carbide balls 216.
[0105] Once the tubing is severed, the remaining tubing, thermite and ceramic balls form a plug 220 and a window or access 221 to the next casing out is available. More thermite cartridges 222 and ignitor 223 can be deposited into the space 221 via the tubing 224, then either cartridges of tungsten carbide balls can be deposited on top 225 of the thermite, or they can be poured into the well from surface, as small and heavy and will fall on top 225 of the thermite inside the larger casing diameter 221 and form a seal and weight ensure the thermite can get to a temperature and energy sufficient to sever the casing 226. This casing will then drop and form a plug with the thermite and tungsten carbide balls.
[0106] If another casing is outside this one (not shown) this operation can be repeated, until access to the cap rock is achieved. Once access to the cap rock is achieved bismuth can be deposited on top of the hot mass and it will melt and seal all cracks and fissures. Then when the thermite cools down to formation temperature the bismuth will go solid and expand by up to 3% to provide a permanent abandonment seal to the well.
[0107] Referring to
[0108] Referring particularly to
[0109] The next tool has a collet 348 to dock into the profile 347. This tool just contains thermite 349, and any number of these can be run depending how long a thermite plug is desired.
[0110] The next tool is similar to the previous tool, but with the addition of a mechanically operated ignitor. It has a slightly modified upper profile 350, which works in combination with the lower profile of the next tool 351. When 350 and 351 are connected, the collet 352 locates into the profile 353, a second collet 354 connects to the profile 355, now these rods are permanently connected, finally, a tool with tungsten carbide balls is connected to provide a seal and weight. This could also be like to deflector 310.
[0111] To activate the ignitors, the tool string is extended, the collet 352 can travel longitudinally in the recess 353, the rods 354, 355 move which breaks the seals 360, 361, on one side of the seal is glycerine 362, 363, and on the other is potassium permanganate 364, 365 and magnesium ribbon 366, 367. This we have two ignitors for the thermite.
[0112] At the top of the chamber 370 is a deflector 371 and ports 372 and it function has been described earlier.
[0113] Referring to
[0114] The inside of the tube could be filled with regular thermite, which can burn at up to 2,500° C., or be a retarded thermite powder 308 which will burn at around 1,000-1,250° C. when ignited. This powder consists of a mixture of aluminium, iron oxide and silica sand present in the ratios of 25:75:44. The silica sand acts as a moderator has an 100-200 mesh particle size and the iron oxide is dry roasted and has an oxygen content of approximately 16% to 18% by weight
[0115] The inside of the tube could also be filled with pellets of low temperature alloy 309
[0116] The end could be attached via friction welding, glue 310, or threads 311
[0117] The cartridge could also contain an ignitor, this could consist of a chamber 312 filled with KMnO4. A glass barrier 313, hermitically sealing this upper chamber. A small lower chamber 314 below the glass barrier containing glycerine. A pin 315 positioned to fracture the glass barrier. A shear pin 316 prevents the pin 315 from moving until sufficient weight of cartridges is above it. A further shipping safety pin 317 is added, additional safety.
[0118] The cartridge could also contain a battery powered electronic timer ignitor. This would ignite a mixture 320 of barium peroxide and aluminium powder in a weight ratio of about 15:4. This is a stable mixture and can ignite at a relatively low temperature.
[0119] The electronic timer would be in a hermetically sealed unit 321 in the cap 322. It would consist of a battery 323, which cannot be active until a rip cord 324 is pulled. Once this is pulled the circuit is complete, and an LED 325 provides positive indication it is active. An electronic timer 326 counts a set amount of time (1 hr to 4 hrs typically) Once the time has elapsed, the circuit over heats the resistor 327 which initiates the ignition mixture 320.
[0120] Referring to
[0121] The upper section, this consists of the following. A GS running profile 331, A chamber 332 filled with KMnO4. A glass barrier 333, hermitically sealing this chamber. A small chamber 334 above the glass barrier containing glycerine. A pin 335 positioned to fracture the glass barrier.
[0122] The lower section, this consists of the following;
[0123] A length of blank pipe 336 to space out the slips 337 away from the ignitor reaction, inside the blank pipe is sand 338 or other thermal barrier material. A slip arrangement 337 to set the tool inside the tubing at any desired depth. A cup seal 339 to provide a pressure barrier, and a check valve 340 to allow well fluid pass the cup seal while installing or lowering the tool in the well.
[0124] A heavy weight 341 could be dropped from surface and its tip 341′ would land on the pin 335, resulting in it cracking the glass and initiating the ignitor.
[0125] Alternatively, the upper housing 342, could be held in an extended position by shear pins 343, when the weight of sufficient cartridges above it are present, it will shear the pins and again initiate the ignitor. Each cartridge will weigh about 7 lbs so, possibly we could set the shear pin value to be 500 lbs, so we would need in excess of 72 cartridges above it to shear the pins.
[0126] Referring now to