Leather tanning method using chrome-free and formaldehyde-free adhesive

Abstract

A leather tanning method using chrome-free and formaldehyde-free adhesive pertains to the technical field of leather tanning, in which the quaternary ammonium salt cationic resin adhesive is used for leather pretanning and retanning. After drying, the leather has excellent performance, which is comparable to traditional chrome and formaldehyde tanned leather. The method solves the drawbacks of using chromium and formaldehyde tanning agents in the leather tanning industry, which pollutes the environment and raises health concerns. The present disclosure has obvious advantages in environmental protection, huge industrial application value, and has broad application prospects.

Claims

1. A leather tanning method using chrome-free and formaldehyde-free adhesive comprising: 1) mixing quaternary ammonium polymer with water to prepare a quaternary ammonium polymer solution with a mass concentration of 5-35%; 2) putting animal hide or skin in an acid solution containing sodium chloride and soaking the animal hide or skin for 24 hours, then drying the animal hide or skin at a room temperature; 3) placing dried animal hide or skin in a rotary drum, adding the quaternary ammonium polymer solution, and running the rotary drum at 10 rpm at room temperature in a forward direction for 15 minutes, in a reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes; 4) raising the temperature of the rotary drum to 40° C., running the rotary drum at 8 rpm in the forward direction for 15 minutes, in the reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes; 5) stopping rotation of the rotary drum and soaking the animal hide or skin for 12 hours; 6) adding an alkaline solution to adjust a system pH to 6.5-8, running the rotary drum at 8 rpm at room temperature in the forward direction for 5 minutes, in the reverse direction for 5 minutes, then in the forward direction again for 5 minutes, and in the reverse direction again for 5 minutes; 7) taking the resulting animal hide or skin out to dry at room temperature and obtain a leather product.

2. The leather tanning method using chrome-free and formaldehyde-free adhesive according to claim 1, wherein the quaternary ammonium polymer is poly(dipropylene amine)epichlorohydrin.

3. The leather tanning method using chrome-free and formaldehyde-free adhesive according to claim 1, wherein the animal hide or skin is defatted hide or skin of pig, cattle or sheep.

4. The leather tanning method using chrome-free and formaldehyde-free adhesive according to claim 1, wherein the acid solution comprises acids selected from the group consisting of sulfuric acid, hydrochloric acid, nitric acid, acetic acid or propionic acid, the alkaline solution comprises alkaline agents selected from the group consisting of sodium hydroxide, calcium hydroxide, potassium hydroxide, ammonium hydroxide or triethanolamine.

5. The leather tanning method using chrome-free and formaldehyde-free adhesive according to claim 1, wherein a mass ratio of the animal hide or skin to the acid solution is 1:1-5, and a weight ratio of the dried hide or skin to the quaternary ammonium polymer solution is 1:0.5-5.

6. The leather tanning method using chrome-free and formaldehyde-free adhesive according to claim 1, wherein a mass fraction of sodium chloride in the acid solution is 3-8%.

7. The leather tanning method using chrome-free and formaldehyde-free adhesive according to claim 1, wherein a mass concentration of the alkaline solution is 10-15%.

Description

DETAILED DESCRIPTION OF EMBODIMENTS

(1) To make the content of the present disclosure readily understandable, the technical solutions of the present disclosure will be further described below in conjunction with specific embodiments. However, it should be understood that the present disclosure is not limited thereto.

Embodiment 1

(2) A leather tanning method using chrome-free and formaldehyde-free adhesive includes the following steps:

(3) 1) mixing quaternary ammonium polymer with water to prepare a quaternary ammonium polymer solution with a mass concentration of 5%;

(4) 2) putting animal hide or skin in an acid solution containing sodium chloride and soaking the animal hide or skin for 24 hours, then drying the animal hide or skin in the air at a room temperature;

(5) 3) placing dried animal hide or skin in a rotary drum, adding the quaternary ammonium polymer solution, and running the rotary drum at 10 rpm at room temperature in a forward direction for 15 minutes, in a reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes;
4) increasing the temperature to 40° C., running the rotary drum at 8 rpm in the forward direction for 15 minutes, in the reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes;
5) stopping rotation of the rotary drum and soaking the animal hide or skin for 12 hours;
6) adding an alkaline solution to adjust a system pH to 6.5-8, running the rotary drum at 8 rpm at room temperature in the forward direction for 5 minutes, in the reverse direction for 5 minutes, then in the forward direction again for 5 minutes, and in the reverse direction again for 5 minutes;
7) taking out the resulting animal hide or skin to dry at room temperature in the air and obtain a leather product.

(6) Further, the quaternary ammonium polymer is Kymene Wet-strength Resins.

(7) Further, the animal hide or skin is defatted hide or skin of pig.

(8) Further, the acid solution was prepared by sulfuric acid and the alkaline solution is prepared by sodium hydroxide.

(9) Further, a mass ratio of the animal hide or skin to the acid solution is 1:1, and a weight ratio of the dried hide or skin to the quaternary ammonium polymer solution is 1:5.

(10) Further, a mass fraction of sodium chloride in the acid solution is 3%.

(11) Further, a mass concentration of the alkaline solution is 10%.

Embodiment 2

(12) A leather tanning method using chrome-free and formaldehyde-free adhesive includes the following steps:

(13) 1) mixing quaternary ammonium polymer with water to prepare a quaternary ammonium polymer solution with a mass concentration of 35%;

(14) 2) putting animal hide or skin in an acid solution containing sodium chloride and soaking the animal hide or skin for 24 hours, then drying the animal hide or skin in the air at a room temperature;

(15) 3) placing dried animal hide or skin in a rotary drum, adding the quaternary ammonium polymer solution, and running the rotary drum at 10 rpm at room temperature in a forward direction for 15 minutes, in a reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes;
4) increasing the temperature to 40° C., running the rotary drum at 8 rpm in the forward direction for 15 minutes, in the reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes;
5) stopping rotation of the rotary drum and soaking the animal hide or skin for 12 hours;
6) adding an alkaline solution to adjust a system pH to 6.5-8, running the rotary drum at 8 rpm at room temperature in the forward direction for 5 minutes, in the reverse direction for 5 minutes, then in the forward direction again for 5 minutes, and in the reverse direction again for 5 minutes;
7) taking out the resulting animal hide or skin to dry at room temperature in the air and obtain a leather product.

(16) Further, the quaternary ammonium polymer is JH1201 resin (polyamidoamine-epichlorohydrin).

(17) Further, the animal hide or skin is defatted hide or skin of cattle.

(18) Further, the acid solution is prepared by hydrochloric acid and the alkaline solution is prepared by potassium hydroxide.

(19) Further, a mass ratio of the animal hide or skin to the acid solution is 1:5, and a weight ratio of the dried hide or skin to the quaternary ammonium polymer solution is 1:0.5.

(20) Further, a mass fraction of sodium chloride in the acid solution is 8%.

(21) Further, a mass concentration of the alkaline solution is 15%.

Embodiment 3

(22) A leather tanning method using chrome-free and formaldehyde-free adhesive includes the following steps:

(23) 1) mixing quaternary ammonium polymer with water to prepare a quaternary ammonium polymer solution with a mass concentration of 20%;

(24) 2) putting animal hide or skin in an acid solution containing sodium chloride and soaking the animal hide or skin for 24 hours, then drying the animal hide or skin in the air at a room temperature;

(25) 3) placing dried animal hide or skin in a rotary drum, adding the quaternary ammonium polymer solution, and running the rotary drum at 10 rpm at room temperature in a forward direction for 15 minutes, in a reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes;
4) increasing the temperature to 40° C., running the rotary drum was run at 8 rpm in the forward direction for 15 minutes, in the reverse direction for 15 minutes, then in the forward direction again for 15 minutes, and in the reverse direction again for 15 minutes;
5) stopping rotation of the rotary drum and soaking the animal hide or skin for 12 hours;
6) adding an alkaline solution to adjust a system pH to 6.5-8, running the rotary drum at 8 rpm at room temperature in the forward direction for 5 minutes, in the reverse direction for 5 minutes, then in the forward direction again for 5 minutes, and in the reverse direction again for 5 minutes;
7) taking out the resulting animal hide or skin to dry at room temperature in the air and obtain a leather product.

(26) Further, the quaternary ammonium polymer is poly(dipropylene amine)epichlorohydrin.

(27) Further, the animal hide or skin is defatted hide or skin of sheep.

(28) Further, the acid solution is prepared by acetic acid and the alkaline solution is prepared by triethanolamine.

(29) Further, a mass ratio of the animal hide or skin to the acid solution is 1:3, and a weight ratio of the dried hide or skin to the quaternary ammonium polymer solution is 1:2.

(30) Further, a mass fraction of sodium chloride in the acid solution is 5%.

(31) Further, a mass concentration of the alkaline solution is 12%.

(32) Performance test: the mass ratio of the tanning agent to the hide or skin of cattle is 1:1, the raw material is put into the rotary drum with a temperature of 30° C. and subjected to forward and backward rotations for 1 h, then the temperature of the rotary drum is increased to 40° C. and the forward and backward rotations are repeated for 1 h. After that, the material is soaked overnight and then dried outdoors for 48 h to obtain the leather products. Performances including tensile strength, swelling rate (SR, the unit of water absorbed for each time unit), shrinkage temperature, tear strength, elongation at break of the obtained leather products made of cattle hide or skin are tested, and the test results are shown in Table 1.

(33) TABLE-US-00001 TABLE 1 tanning parameters and product performance of tanned leather poly (dipropylene chrome tensile shrinkage tear Kymene amine) tanning strength/ swelling elongation temperature/ strength/ number 450 JH1201 epichlorohydrin H.sub.2O agent MPa rate/% at break/% ° C. N .Math. m.sup.−1 1# 1 kg 0 0 0 0 45 95 105 88 57 2# 0 1 kg 0 0 0 48 93 100 91 63 3# 0 0 1 kg 0 0 43 130 89 90 67 control 0 0 0 1 kg 0 32 215 72.5 82 43 group (water) control 0 0 0 0 1 kg 44 189 97 90 71 (group chrome tanning agent)

(34) The foregoing descriptions are merely preferred embodiments of the present disclosure, and all equivalent changes and modifications made derived therefrom should be considered as falling within the scope of the present disclosure.