BODY STRUCTURE FOR AN ELECTRICALLY OPERATED VEHICLE

Abstract

A body structure for an electrically operated vehicle, having an installation space for a traction battery, which space is open toward the vehicle bottom in the vertical vehicle direction, is closed toward the vehicle top by a floor pan part that forms the vehicle floor, and is delimited on both sides in the transverse vehicle direction by a rocker panel that delimits a side-door opening toward the vehicle bottom, wherein a rear body longitudinal member that transitions into the respective rocker panel toward the front of the vehicle in the longitudinal vehicle direction extends on each vehicle side in the rear-end region, and wherein the relevant rear corner of the traction battery is enclosed by an interior corner region, in particular right-angled interior corner region, that stretches between the rocker panel and the front battery cross member.

Claims

1. A body structure for an electrically operated vehicle, the body structure comprising: an installation space for a traction battery, the installation space being open toward a vehicle bottom in a vertical vehicle direction and is closed toward the vehicle top by a floor pan part that forms the vehicle floor and is delimited on both sides in the vehicle transverse direction by a rocker panel that delimits a side-door opening toward the vehicle bottom; and a rear body longitudinal member transitions into the respective rocker panel toward a front of the vehicle in the longitudinal vehicle direction and extends on each vehicle side in a rear end region, wherein a relevant rear corner of the traction battery is enclosed by an interior corner region or a right-angled interior corner region that stretches between the rocker panel and the front battery cross member, wherein the rocker panel on each side of the vehicle is offset toward the exterior of the vehicle with respect to the rear body longitudinal member by a lateral offset in the vehicle transverse direction, and wherein a rear corner joint adjoins the rear body longitudinal member toward the vehicle front in the longitudinal vehicle direction, which corner joint is widened toward the vehicle front in the longitudinal vehicle direction taking up the lateral offset, and which corner joint is connected to the rocker panel in a force-transmitting manner at a rocker panel connecting point.

2. The body structure according to claim 1, wherein the rear body longitudinal member is a profile part that is U-shaped in cross-section with a longitudinal member floor as well as inner and outer side walls raised therefrom, and wherein the U-profile of the body longitudinal member, which is open toward the top, is closed in the assembled state by a rear floor pan part, and wherein the outer side wall of the rear longitudinal member delimits a wheel space of the rear-end wheel well toward the interior of the vehicle.

3. The body structure according to claim 2, wherein, in order to form the rocker panel connecting point, the outer side wall of the rear longitudinal member is lengthened toward the front of the vehicle at a transition edge with a rocker panel end piece, and wherein the rocker panel terminates at the rocker panel end piece and/or the rocker panel end piece delimits the wheel space of the rear-end wheel well toward the front of the vehicle.

4. The body structure according to claim 2, wherein, in order to form the rocker panel connecting point, the longitudinal member floor of the rear-end body longitudinal member is lengthened toward the front of the vehicle with a joining section that engages under the rocker panel and is connected to it in a force-transmitting manner.

5. The body structure according to claim 2, wherein, in order to connect the rear body longitudinal member to the rear battery cross member, the longitudinal member floor is lengthened toward the front of the vehicle with a floor segment that engages under the rear battery cross member and is connected to it in a force-transmitting manner.

6. The body structure according to claim 1, wherein the rear battery cross member is a U-shaped profile part with a cross member floor as well as front and rear side walls raised therefrom, and wherein the profile part, which is open toward the top, is closed in the assembled state by a rear floor pan part, and wherein the front side wall of the battery cross member delimits the battery installation space and/or is in force-transmitting contact with the rocker panel in the transverse vehicle direction, namely while forming the interior corner region.

7. The body structure according to claim 6, wherein the rear side wall of the rear battery cross member has an assembly cutout and wherein the outer side wall of the rear longitudinal member is lengthened with a rocker panel partition part that is passed through the assembly cutout of the rear side wall of the battery cross member until force-transmitting contact is made with the front side wall of the battery cross member.

8. The body structure according to claim 7, wherein, in the event of a rear-end collision, a rocker panel load path is formed that incorporates the outer side wall as well as the longitudinal member floor of the rear body longitudinal member, the rocker panel partition part, and the rocker panel.

9. The body structure according to claim 7, wherein the inner side wall of the rear longitudinal member is lengthened with a battery partition part that is passed through the assembly cutout of the rear side wall of the battery cross member until force-transmitting contact is made with the front side wall of the battery cross member), and wherein, in the event of a rear-end collision, a battery load path is formed that incorporates the inner side wall as well as the longitudinal member floor of the rear body longitudinal member, the battery partition part, and the front side wall of the battery cross member.

10. The body structure according to claim 5, wherein the floor segment of the rear body longitudinal member and the cross member floor of the rear battery cross member are connected to one another, creating a double-wall structure as a rigid assembly.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:

[0019] FIG. 1 is a body structure of a two-track motor vehicle in a perspective partial view;

[0020] FIG. 2 is a traction battery alone in a perspective representation;

[0021] FIG. 3 is an undercarriage of the body structure with traction battery removed;

[0022] FIG. 4 is a rear-end region of the undercarriage of the body structure in a perspective partial sectional view; and

[0023] FIGS. 5 to 7 are various different views of the rear-end corner joint.

DETAILED DESCRIPTION

[0024] In FIG. 1, a body structure of a two-track vehicle is shown that is described below to the extent necessary for understanding the invention. Accordingly, the body structure has two lateral rocker panels 1 extending in the longitudinal vehicle direction x, of which only one is shown in FIG. 1. The rocker panel 1 extends in the longitudinal vehicle direction x between a front A-pillar 3 and a rear C-pillar 5, and delimits side-door openings 7 on the floor side. A crash-sensitive traction battery 9 (FIG. 2) is installed in the vehicle floor of the body structure. This battery is positioned beneath a floor pan part 10 (FIG. 3) in an installation space 8 (FIG. 3). The installation space 8 extends in the transverse vehicle direction y between the two rocker panels 1. In the longitudinal vehicle direction x, the installation space 8 extends between a front battery cross member 11 and a rear battery cross member 13. In FIG. 2, the traction battery 9 has a circumferential housing flange 12, which can be screwed to the underside of the rocker panels 1 as well as the battery cross members 11, 13 via screw points A.

[0025] As is evident from FIG. 3, a front body longitudinal member 15 that transitions into the respective rocker panel 1 toward the rear of the vehicle in the longitudinal vehicle direction x, with the interposition of a hollow profile corner joint 16, extends on each vehicle side in the front-end region of the body structure. In the further course toward the rear of the vehicle, each rocker panel 1 is adjoined by a rear corner joint 18, which transitions into a rear body longitudinal member 23.

[0026] In FIG. 3, the rocker panel 1 is constructed in multiple parts in the longitudinal vehicle direction x, namely with a front connecting element 17, a center section 19, and a rear connecting element 21, which is adjoined by the rear corner joint 18. Moreover, only an inner part of the rocker panel 1 is shown in the figures, while an outer rocker panel part is omitted. In FIG. 3, the front and rear battery cross members 11, 13 are not designed to be completely continuous in the transverse vehicle direction y, but rather are at least partially interrupted in the vehicle center with a supply access 25, through which supply lines can be installed.

[0027] With regard to an enlargement of the installation space for the traction battery 9, according to FIG. 7 the respective rocker panel 1 is offset toward the exterior of the vehicle with respect to the rear body longitudinal member 23 by a lateral offset Δy in the vehicle transverse direction y. This lateral offset Δy is bridged toward the front of the vehicle with the aid of the interposed rear corner joint 18. This means that the rear corner joint 18 widens in the transverse vehicle direction y toward the vehicle front, taking up the lateral offset Δy, by which means a rigid, force-transmitting rocker panel connecting point 20 of the rear body longitudinal member 23 is achieved at the rocker panel 1.

[0028] As is evident from FIG. 4 or 5, the rear body longitudinal member 23 is a steel profile part that is U-shaped in cross-section with a longitudinal member floor 27 as well as inner side wall 29 and outer side wall 31 raised therefrom. The U-profile of the rear body longitudinal member 23, which is open toward the top, is closed in the assembled state by a rear floor pan part 10 (FIG. 3). As is further evident from FIG. 5, the outer side wall 31 of the rear body longitudinal member 23 delimits a wheel space 33 of the rear-end wheel well toward the interior of the vehicle in the transverse vehicle direction y.

[0029] For the purpose of forming a rigid rocker panel connecting point 20, in FIG. 5 the outer side wall 31 of the rear body longitudinal member 23 is lengthened toward the front of the vehicle at a transition edge 35 with a rocker panel end piece 37. The rocker panel end piece 37 is angled toward the exterior of the vehicle at the transition edge 35. At the rocker panel end piece 37, the rocker panel 1 terminates in a force-transmitting manner. Moreover, the rocker panel end piece 37 delimits the wheel space 33 of the rear-end wheel well toward the front of the vehicle.

[0030] For a rigid design of the rocker panel connecting point 20, the longitudinal member floor 27 of the rear body longitudinal member 23 is lengthened toward the front of the vehicle with a joining section 39 (FIG. 6). This section engages under the rocker panel 1 and is connected to the rocker panel underside in a force-transmitting manner (by weld joint, for example).

[0031] Below, the connection of the rear body longitudinal member 23 to the rear battery cross member 13 is explained on the basis of FIG. 5. Accordingly, the longitudinal member floor 27 of the rear body longitudinal member 23 is lengthened toward the front of the vehicle with a floor segment 41. The floor segment 41 engages under the rear battery cross member 13 and is connected to it in a force-transmitting manner, creating a double-wall structure. According to FIG. 6, the joining section 39 provided for connecting the rocker panel projects forward in the longitudinal vehicle direction x from the floor segment 41, which is provided for connecting the battery cross member.

[0032] In FIG. 5, the rear battery cross member 13 is a U-shaped steel profile part with a cross member floor 43 as well as front side wall 45 and rear side wall 47 raised therefrom. The cross member profile, which is open toward the top, is closed in the assembled state by the rear floor pan part 10. With regard to a rigid longitudinal member connection, in FIG. 6 the floor segment 41 of the rear body longitudinal member 23 and the cross member floor 43 are connected to one another, creating a double-wall structure as a rigid assembly (by weld joint, for example).

[0033] In FIG. 5, the front side wall 45 of the battery cross member 13 directly delimits the battery installation space 8. In addition, the front side wall 45 of the battery cross member 13 is carried in the transverse vehicle direction y until it is in force-transmitting contact with the rocker panel 1, namely while forming an interior corner region 6, which encloses a corner of the traction battery 9 in the assembled state.

[0034] The rear side wall 47 of the rear battery cross member 13 has, in FIG. 5, an assembly cutout 49 through which a rocker panel partition part 51 and a battery partition part 53 extend. The rocker panel partition part 51 lengthens the outer side wall 31 of the rear body longitudinal member 23 until it is in force-transmitting contact with the front side wall 45 of the battery cross member 13. In the same manner, the battery partition part 53 lengthens the inner side wall 29 of the rear body longitudinal member 23 through the assembly cutout 49 until it is in force-transmitting contact with the front side wall 45 of the battery cross member 13.

[0035] In the event of a rear-end collision, a rocker panel load path S (FIG. 5) is produced that incorporates the outer side wall 31 as well as the longitudinal member floor 27 of the rear body longitudinal member 23, the rocker panel partition part 51, and the rocker panel 1. Parallel to the rocker panel load path S, a battery load path B is formed in FIG. 5. The inner side wall 29 as well as the longitudinal member floor 27 of the rear body longitudinal member 23, the battery partition part 53, and the front side wall 45 of the rear battery cross member 13 are incorporated into the battery load path B.

[0036] The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.