Method for upgrading pyrolysis oil through seawater electrochemical pretreatment of biomass feedstock
11732196 · 2023-08-22
Assignee
Inventors
- Xiwei Xu (Guangzhou, CN)
- Haipeng Yu (Qingdao, CN)
- Enchen Jiang (Qingdao, CN)
- Fan ZHANG (Guangzhou, CN)
- Linghao Li (Guangzhou, CN)
- Hong WANG (Guangzhou, CN)
- Yan SUN (Guangzhou, CN)
Cpc classification
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C10B57/08
CHEMISTRY; METALLURGY
C25B9/17
CHEMISTRY; METALLURGY
Y02E50/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B15/081
CHEMISTRY; METALLURGY
C07D307/46
CHEMISTRY; METALLURGY
International classification
C07D307/46
CHEMISTRY; METALLURGY
C10B57/08
CHEMISTRY; METALLURGY
Abstract
Provided is a method for upgrading pyrolysis oil through seawater electrochemical pretreatment of biomass and use thereof. The method includes: (1) crushing and sieving a biomass raw material to obtain a crushed biomass raw material, adding the crushed biomass raw material to a salt solution and mixing to be uniform to obtain a reactant mixture; performing an electrolytic reaction on the reactant mixture under conditions of stirring and an external voltage of 5-15 V for 2-8 hours to obtain a product mixture; after the electrolytic reaction, subjecting the product mixture to a suction filtration, collecting a filter cake, washing the filter cake and drying to obtain a pretreated biomass, and (2) subjecting the pretreated biomass obtained in step (1) to a pyrolysis reaction at a temperature of 400-600° C. for 30-90 minutes in a protective gas atmosphere, and collecting a pyrolysis oil by an organic solvent.
Claims
1. A method for upgrading pyrolysis oil through seawater electrochemical pretreatment of biomass, the method comprising: (1) a step of electrochemical pretreatment comprising: crushing and sieving a biomass raw material to obtain a crushed biomass raw material; adding the crushed biomass raw material to a salt solution, and mixing the crushed biomass raw material and the salt solution to be uniform to obtain a reactant mixture; performing an electrolytic reaction on the reactant mixture under conditions of stirring and an external voltage of 5-15 V for 2-8 hours to obtain a product mixture; after the electrolytic reaction, subjecting the product mixture to a suction filtration, collecting a filter cake, washing the filter cake and drying to obtain a pretreated biomass, wherein the salt solution is seawater with a concentration of NaCl of 2-6.5% by mass or a NaCl solution with a concentration of NaCl of 2-6.5% by mass; and (2) a step of pyrolysis comprising: subjecting the pretreated biomass obtained in step (1) to a pyrolysis reaction at a temperature of 400-600° C. for 30-90 minutes in a protective gas atmosphere, and collecting a pyrolysis oil by dissolving the pyrolysis oil in an organic solvent.
2. The method of claim 1, wherein the seawater or the NaCl solution in step (1) has a concentration of NaCl of 2-5% by mass; and a solid-to-liquid ratio of the biomass raw material to the salt solution in step (1) is in the range of 1 g: (100-150) mL.
3. The method of claim 2, wherein the seawater or the NaCl solution in step (1) has a concentration of NaCl of 2-3.5% by mass; and the solid-to-liquid ratio of the biomass raw material to the salt solution in step (1) is 1 g:100 mL.
4. The method of claim 3, wherein the seawater or the NaCl solution in step (1) has a concentration of NaCl of 3.5% by mass.
5. The method of claim 1, wherein the mixing in step (1) is performed at 400-800 r/min for 10-40 minutes; the electrolytic reaction in step (1) is performed under an external voltage of 10-15 V; the electrolytic reaction in step (1) is performed for 4-8 hours; the pyrolysis reaction in step (2) is performed at a temperature of 500° C.; the pyrolysis reaction in step (2) is performed for 30 minutes; the collecting in step (2) is performed at a condensation temperature of −10 to −20° C.; and the organic solvent in step (2) is acetone.
6. The method of claim 5, wherein the mixing in step (1) is performed at 600 r/min for 20 minutes; the electrolytic reaction in step (1) is performed under an external voltage of 15 V; the electrolytic reaction in step (1) is performed for 8 hours; and the collecting in step (2) is performed at a condensation temperature of −18° C.
7. The method of claim 1, wherein the electrolytic reaction is performed using at least two graphite electrodes, wherein a distance between said at least two graphite electrodes is 6 cm; the external voltage in step (1) is provided by a direct current power supply; and the electrolytic reaction is performed in an undivided electrolytic tank.
8. The method of claim 1, wherein the biomass raw material in step (1) is a waste agricultural and forestry biomass raw material; the sieving in step (1) is performed by a 40-200 mesh sieve; the washing in step (1) is performed using water, acetone and water sequentially; the drying in step (1) is performed at a temperature of 50-105° C.; the drying in step (1) is performed for 5-24 hours; and the protective gas in step (2) is an inert gas.
9. The method of claim 8, wherein the biomass raw material in step (1) is a corn stalk; the sieving in step (1) is performed by an 80-100 mesh sieve; the drying in step (1) is performed at a temperature of 105° C.; the drying in step (1) is performed for 8 hours; and the protective gas in step (2) is nitrogen gas, with a gas flow of 400-600 mL/min.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(7) The present disclosure will be further described in detail below with reference to the examples, but the embodiments of the present disclosure are not limited thereto. Unless otherwise specified, the reagents, methods and equipment used in the present disclosure are conventional in the prior art. The test methods that do not specify specific experimental conditions in the following examples are usually carried out in accordance with conventional experimental conditions or in accordance with experimental conditions suggested by the manufacturer. Unless otherwise specified, the reagents and raw materials used in the present disclosure could be commercially available.
(8) In the present disclosure, NaCl (Analytical reagent 99.5%) used in the examples was purchased from Shanghai Macklin Biochemical Co., Ltd., China.
(9) In the present disclosure, the seawater used in the examples came from the coastal coral reef area, Weihai, Shandong Province, China.
(10) In the present disclosure, the corn stalk used in the examples were purchased from Henan Province, China. The corn stalk was pretreated as follows: the corn stalk was crushed by a pulverizer, sieved by a sieve with 80-100 meshes, and dried at a temperature of 105° C. for 24 h to obtain a pretreated corn stalk. The pretreated corn stalk was collected in a sealed bag for subsequent pretreatment and pyrolysis experiments.
(11) In the present disclosure, the pyrolysis oil obtained in the examples is tested by gas chromatography-mass spectrometry (GC-MS), and the content of target substance is calculated according to the following formula:
(12)
(13) In the formula, R.sub.1, R.sub.2, . . . , R.sub.n are GC-MS percentages (%) of each substance in a liquid-phase product.
(14) The GC-MS test were conducted under conditions as follows:
(15) The specific composition of the rapid pyrolysis oil was determined by Agilent 7890b-5977A gas chromatography-mass spectrometry equipped with a Ptx-Wax column (30.00 m×0.25 mm×0.25 μm). A temperature in an evaporator was set to be 280° C. A temperature of the column was controlled by a temperature program, and specifically, the temperature of the column was firstly controlled to be an initial temperature of 40° C. for 5 min, and increased to 150° C. at a rate of 10° C./min, then increased to a temperature of 200° C. at a rate of 5° C./min for 5 min, and finally increased to a temperature of 240° C. at a rate of 10° C./min for 8 min.
(16) In the present disclosure, a two-step sulfuric acid (with a mass fraction of 72% and 4% respectively) hydrolysis method (based on the National Renewable Energy Laboratory (NREL) method of the United States) is adopted to determine the contents of lignin, cellulose and hemicellulose in the crude corn stalk and the corn stalks after the electrochemical pretreatment.
(17) The solid yield is calculated as follows:
Solid yield (%)=the mass of remaining solids(g)/the mass of crude biomass(g)×100%;
(18) Water Soluble Phase (%)=100%−Solid yield.
(19) In order to eliminate the influence of impurities in seawater, a NaCl solution with a mass concentration of NaCl of 3.5 wt % is adopted in the present disclosure, which is used as a seawater simulant for electrochemical pretreatment (the seawater in the world has an average salt concentration of 35 g/Kg).
Example 1
(20) Electrochemical pretreatment at different external voltages
(21) (1) 17.5 g of NaCl was weighted and put into an undivided electrolytic tank (a glass electrolytic tank with a volume of 800 mL was used to prevent damage to the electrolytic tank caused by the electrolyte), and then 500 mL of deionized water was added thereto. The undivided electrolytic tank was placed on an electronic stirrer and the materials therein were stirred at 600 r/min until there was no obvious NaCl crystal, to obtain a NaCl solution with a mass concentration of NaCl of 3.5 wt %. A corn stalk was crushed with a pulverizer, sieved and dried to obtain a biomass with 80-100 meshes. 5 g of the biomass was added into the undivided electrolytic tank, and the materials therein were stirred at a speed of 600 r/min for 20 minutes until they were mixed to be uniform to obtain a reactant mixture. Two 6×95 mm graphite electrodes were inserted into the undivided electrolytic tank, and the distance between the two electrodes (i.e. the gap between the two electrodes) was set to be 6 cm. An external voltage of 5 V, 10 V, and 15V was applied respectively for 4 hours through an adjustable DC power supply (MS3010DS). During this process, the reactant mixture was stirred continuously at a stirring speed of 600 r/min to obtain a product mixture. After the reaction, the obtained product mixture was subjected to a suction filtration to collect a filter cake, and then the filter cake was washed by water and filtrated by suction once, and then the filter cake after the suction filtration was washed by acetone (to wash away the degradation products during the biomass pretreatment process) and filtrated by suction, and then the resulting filter cake was washed by water until the filtrate was colorless and transparent and filtrated by suction to obtain a solid. The solid was dried in an oven at 105° C. for 8 hours to obtain an electrochemically pretreated sample. The electrochemically pretreated samples obtained at different voltages were named as 5 V4 h, 10 V-4 h, and 15 V-4 h, respectively. Further, an untreated corn stalk was used as a control, and was named as crude sample (CS).
(22) (2) Each sample was subjected to a pyrolysis reaction in a tube furnace, specifically in a quartz tube fixed bed reactor with a length of 500 mm and a diameter of 35 mm. 0.5 g of each sample was placed in the middle of the fixed bed, and a quartz wool was placed at the bottom. To prevent the repolymerization of gaseous products, high-purity nitrogen gas was used as a protective gas, with a flow rate of 550 mL/min. When the tube furnace was heated to a temperature of 500° C., the quartz tube was quickly inserted into the tube furnace to conduct the pyrolysis reaction to produce a pyrolysis oil. The pyrolysis oil was condensed in a condensing device (with a condensing liquid of industrial ethanol) at a temperature of −18° C. The pyrolysis reaction was conducted for 0.5 hours. After the reaction, the quartz tube was taken out and cooled to ambient temperature. The pyrolysis oil was dissolved in acetone and then collected in a serum bottle.
Example 2
(23) Electrochemical Pretreatment for Different Times
(24) (1) 17.5 g of NaCl was weighted and put into an undivided electrolytic tank (a glass undivided electrolytic tank with a volume of 800 mL), and then 500 mL of deionized water was added thereto. The undivided electrolytic tank was placed on an electronic stirrer and the materials therein were stirred at 600 r/min until there was no obvious NaCl crystal, to obtain a NaCl solution with a mass concentration of NaCl of 3.5 wt %. A corn stalk was crushed with a pulverizer, sieved and then dried to obtain a biomass with 80-100 meshes. 5 g of the biomass was added to the undivided electrolytic tank, and the materials therein were stirred at a speed of 600 r/min for 20 minutes until they were mixed to be uniform to obtain a reactant mixture. Two 6×95 mm graphite electrodes were inserted into the undivided electrolytic tank, and the distance between the two electrodes was set to be 6 cm. An external voltage of 15 V was applied for 2 hours, 4 hours, 6 hours and 8 hours respectively through an adjustable DC power supply (MS3010DS). During this process, the reactant mixture was stirred continuously at a stirring speed of 600 r/min to obtain a product mixture. After the reaction, the obtained product mixture was subjected to a suction filtration to collect a filter cake, and then the filter cake was washed by water and filtrated by suction once, and then the filter cake after the suction filtration was washed by acetone (to wash away the degradation products during the biomass pretreatment process) and filtrated by suction, and then the resulting filter cake was washed by water until the filtrate was colorless and transparent and filtrated by suction to obtain a solid. The solid was dried in an oven at 105° C. for 8 hours to obtain an electrochemically pretreated sample. The electrochemically pretreated samples obtained under different times were named as 15 V-2 h, 15 V-4 h, 15 V-6 h, and 15 V-8 h respectively.
(25) (2) Each sample was subjected to a pyrolysis reaction in a tube furnace, specifically, in a quartz tube fixed bed reactor with a length of 500 mm and a diameter of 35 mm. 0.5 g of each sample was placed in the middle of the fixed bed, and a quartz wool was placed at the bottom. To prevent the repolymerization of gaseous products, high-purity nitrogen gas was used as a protective gas, with a flow rate of 550 mL/min. When the tube furnace was heated to a temperature of 500° C., the quartz tube was quickly inserted into the tube furnace to conduct the pyrolysis reaction to produce a pyrolysis oil. The pyrolysis oil was condensed in a condensing device (with a condensing liquid of industrial ethanol) at a temperature of −18° C. The pyrolysis reaction was conduct for 0.5 hours. After the reaction, the quartz tube was taken out and cooled to ambient temperature. The pyrolysis oil was dissolved in acetone and then collected in a serum bottle.
Example 3
(26) Electrochemical pretreatment under different salt concentrations
(27) (1) 10 g, 17.5 g, 25 g, 32.5 g of NaCl was weighted and put into an undivided electrolytic tank (a glass electrolytic tank with a volume of 800 mL) respectively, and then 500 mL of deionized water was added thereto. The undivided electrolytic tank was placed on an electronic stirrer and the materials therein were stirred at 600 r/min until there was no obvious NaCl crystal, to obtain a NaCl solution with a mass concentration of NaCl of 2 wt %, 3.5 wt %, 5 wt % and 6.5 wt %, respectively. A corn stalk was crushed with a pulverizer, sieved and then dried to obtain a biomass with 80-100 meshes. 5 g of the biomass was added to the undivided electrolytic tank, and the materials therein were stirred at a speed of 600 r/min for 20 minutes until they were mixed to be uniform to obtain a reactant mixture. Two 6-95 mm graphite electrodes were inserted into the undivided electrolytic tank, and the distance between the two electrodes was set to be 6 cm. An external voltage of 15 V was applied for 4 hours through an adjustable DC power supply (MS3010DS). During this process, the reactant mixture was stirred continuously at a stirring speed of 600 r/min to obtain a product mixture. After the reaction, the obtained was subjected to a suction filtration to collect a filter cake, and then the filter cake product mixture was washed by water and filtrated by suction once, and then the filter cake after the suction filtration was washed by acetone (to wash away the degradation products during the biomass pretreatment reaction) and filtrated by suction, and then the resulting filter cake was washed by water until the filtrate was colorless and transparent and filtrated by suction to obtain a solid. The solid was dried in an oven at 105° C. for 8 hours to obtain an sample. The electrochemically pretreated samples obtained under different salt concentrations were named as 2%, 3.5%, 5% and 6.5%, respectively.
(28) (2) Each sample was subjected to a pyrolysis reaction in a tube furnace, specifically in a quartz tube fixed bed reactor with a length of 500 mm and a diameter of 35 mm. 0.5 g of each sample was placed in the middle of the fixed bed, and a quartz wool was placed at the bottom. To prevent the repolymerization of gaseous products, high-purity nitrogen gas was used as a protective gas, with a flow rate of 550 mL/min. When the tube furnace was heated to a temperature of 500° C., the quartz tube was quickly inserted into the tube furnace to conduct the pyrolysis reaction to produce a pyrolysis oil. The pyrolysis oil was condensed in a condensing device (with a condensing liquid of industrial ethanol) at a temperature of −18° C. The pyrolysis reaction was conducted for 0.5 hours. After the reaction, the quartz tube was taken out and cooled to ambient temperature. The pyrolysis oil was dissolved in acetone and then collected in a serum bottle.
Example 4
(29) Electrochemical Pretreatment by Using Real Seawater
(30) (1) 500 mL of seawater was added into an undivided electrolytic tank (a glass undivided electrolytic tank with a volume of 800 mL). A corn stalk was crushed with a pulverizer, sieved and then dried to obtain a biomass with 80-100 meshes. 5 g of the biomass was added to the undivided electrolytic tank, and the materials therein were stirred at a speed of 600 r/min for 20 minutes until they were mixed to be uniform to obtain a reactant mixture. Two 6×95 mm graphite electrodes were inserted into the undivided electrolytic tank, and the distance between the two electrodes was set to be 6 cm. An external voltage of 15 V was applied for 4 hours through an adjustable DC power supply (MS3010DS). During this process, the reactant mixture was stirred continuously at a stirring speed of 600 r/min to obtain a product mixture. After the reaction, the obtained product mixture was subjected to a suction filtration to collect a filter cake, and then the filter cake was washed by water and filtrated by suction once, and then the filter cake after the suction filtration was washed by acetone (to wash away the degradation products during the biomass pretreatment reaction) and filtrated by suction, and then the resulting filter cake was washed by water until the filtrate was colorless and transparent and filtrated by suction to obtain a solid. The solid was dried in an oven at 105° C. for 8 hours to obtain a seawater electrochemically pretreated sample. The seawater electrochemically pretreated sample was named as seawater (SW).
(31) (2) The seawater electrochemically pretreated sample was subjected to a pyrolysis reaction in a tube furnace, specifically in a quartz tube fixed bed reactor with a length of 500 mm and a diameter of 35 mm. 0.5 g of the seawater electrochemically pretreated sample was placed in the middle of the fixed bed, and a quartz wool was placed at the bottom. To prevent the repolymerization of gaseous products, high-purity nitrogen gas was used as a protective gas, with a flow rate of 550 mL/min. When the tube furnace was heated to a temperature of 500° C. the quartz tube was quickly inserted into the tube furnace to conduct the pyrolysis reaction to produce a pyrolysis oil. The pyrolysis oil was condensed in a condensing device (with a condensing liquid of industrial ethanol) at a temperature of −18° C. The pyrolysis reaction was conducted for 0.5 hours. After the reaction, the quartz tube was taken out and cooled to ambient temperature. The pyrolysis oil was dissolved in acetone and then collected in a serum bottle.
(32) Characterization Example
(33) The contents of lignin, cellulose and hemicellulose, as well as the solid yield and water soluble phase in Examples 1 to 4 were measured according to the above methods. The pyrolysis oil collected in Examples 1-4 were tested by GC-MS. The results are shown in
(34)
(35) As shown in
(36) TABLE-US-00001 TABLE 1 Composition of corn stalk and pretreated samples Chemical Crude Components (%) sample 5 V-4 h 10-4 h 15 V-4 h 15 V-2 h 15 V-6 h 15 V-8 h 2% 5% 6.5% seawater Lignin 26.60 23.44 18.85 11.89 17.52 10.81 8.90 18.35 7.16 5.49 14.35 Cellulose 31.78 38.12 39.42 46.71 42.51 46.37 54.73 41.81 53.35 67.89 40.61 Hemicellulose 17.69 20.49 20.63 22.50 21.61 21.64 18.46 20.29 20.27 8.13 19.99 Lignin removal 0 29.49 45.29 70.50 49.67 75.46 83.46 49.64 86.43 92.86 63.53 rate
(37) The time of electrochemical pretreatment has an important effect on solid yield. As shown in
(38) In addition, the salt concentration also has an important effect on the electrochemical pretreatment. From
(39)
(40) As can be seen from
(41) It can be concluded from the results that during the electrochemical pretreatment, the decomposition of lignin results in the decrease of the content of aromatic hydrocarbons with the increase of the time of the electrochemical pretreatment. However, with the prolongation of the time of the electrochemical pretreatment, the relative content of aromatic hydrocarbons remained at about 8% due to the rearrangement reaction of free radicals generated by cellulose. The contents of sugars and ketones increase with the increase of time of the electrochemical pretreatment, which is in line with changes in cellulose content (Table 1).
(42) Furthermore,
(43)
(44) The effect of the electrochemical pretreatment on typical compounds in the pyrolysis oil is shown in
(45) This is affected by several aspects as follows: 1) The ash is washed away during the electrochemical pretreatment while the ash is considered to play a catalytic role of catalyst in the rapid pyrolysis process. In the absence of the catalyst, the rapid quenching of volatile species would result in a product stream rich in anhydrosugar. 2) The analysis of XPS, FT-IR and SEM (
(46) Likewise, the increase in the relative content of hemicellulose results in an increase in the content of furfural from 4.03% to 14.14%. The contents of 2-methoxy-4-vinylphenol and 2,6-dimethoxyphenol decrease from 9.03% and 6.66% respectively to 0% (which does not reach detection limit) relative to the content of lignin due to the lack of catalytic effect of ash on the pyrolysis and reduction of lignin. It is believed that o-quinone methide dissociates from other radicals by H-abstraction to form an intermediate of 2,3-benzofuran during the pyrolysis of biomass. Then, 2,3-benzofuran is reduced to be 2,3-dihydrobenzofuran. The decrease of intermediate free radicals results in a substantial decrease of 2,3-dihydrobenzofuran. After pretreatment, the aromatic hydrocarbons are greatly decreased; however, the rearrangement reaction during the pyrolysis of cellulose results in the constant presence of a certain amount of phenol in the pyrolysis oil. 5-hydroxymethylfurfural is the product of the depolymerization of cellulose, which could be converted to LG under certain conditions and vice versa. Therefore, the increase of the content of LG also leads to the increase of the content of 5-hydroxymethylfurfural. With the prolongation of pretreatment time and the increase of the concentration of the NaCl solution, the content of sugars increases to 31.25% and 25.04%, respectively. Due to the presence of Na, LG undergoes a ring-opening reaction during pyrolysis and is converted to other substances. Therefore, although the pretreated sample under high concentration of the NaCl solution in the electrochemical pretreatment has a content of cellulose higher than that of 15V-8h sample, it has less LG that is produced in the pyrolysis. Furthermore, dehydration reaction leads to the formation of dehydrated cellulose units, which are then converted to LG. However, the group of ClO.sub.x.sup.− oxidizes the ends of characteristic chains of cellulose. The decrease of the ends of characteristic chains and the dehydrated cellulose units results in a decrease of the relative content of LG.
(47) The above-mentioned examples are preferred embodiments of the present disclosure, but the embodiments of the present disclosure are not limited by the above-mentioned examples. Any other changes, modifications, substitutions, combinations, simplifications, made without departing from the spirit and principle of the present disclosure should be equivalent replacement methods, which are included within the protection scope of the present disclosure.